Baumer Ident OIS-P PC 3100 series Page 46 Installation Manual Download

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Baumer Ident

OIS-P, PC3141/03 Manual

Postage

Baumer Ident AB

Product Documentation

Box 134

S-561 22 Huskvarna

Sweden

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Fold in middle and seal with tape.

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OIS-P Documentation

Summary of Contents for OIS-P PC 3100 series

Page 1: ...OIS P OIS P PC 3100 01 series 8 kbyte Communicators PC3141 03 System Description and Installation Manual B 1030 200 ...

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Page 3: ...30 200 Edition 4 May 2001 Subject to alteration without prior notice Baumer Ident GmbH Hertzstrasse 10 D 69469 Weinheim Copyright Baumer Ident GmbH 2001 Tel 49 6201 9957 0 Fax 49 6201 9957 99 Printed in Germany 3 ...

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Page 5: ...ins parts that are sensitive against electrostatic discharges Please heed the particular instructions for protection Ground yourself before you touch the appliance FCC ID PNTOIS P3100 The device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received includin...

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Page 7: ...lic objects 20 3 3 Foreign substances between antenna and Data Tag 21 3 4 Temperature 21 3 5 Electromagnetic immunity 21 3 6 Conclusions on environmental influence 22 4 Health aspects 23 4 1 Emitted power levels 23 4 2 Health and safety cautions 23 5 Maintenance aspects 25 5 1 General 25 5 2 Battery life 25 6 Installation 27 6 1 Mechanical installation 27 6 2 Electrical connection 28 6 2 1 Power s...

Page 8: ...1 General 35 7 5 2 Connector Board and fuse 35 7 5 3 LED indications 35 7 5 4 Power Board 36 7 5 5 CPU Board 37 8 Technical Data 39 8 1 Communication parameters 39 8 2 Mechanical specification 39 8 3 Electrical specification 39 8 4 Cable specifications 40 8 5 Environmental specification 41 ...

Page 9: ... either the 3964R or the OIS P communication protocol EUROX_4 1 System description 1 2 System components Main components PC3141 03A Central unit PC3114 00A Antenna PC3114 01A Antenna long range PC3104 32A Data Tag normal temperature medium speed PC3104 22A Data Tag normal temperature high speed PC3105 00D Data Tag heat resistant Accessories PC3117 11A Antenna cable with connectors 10 m PC3117 12A ...

Page 10: ...f buffer filelen 000 FFF hex fileno 00 FF hex filetype Any two ASCII characters id addr 0 FFFFFF hex 00 FF if fixed length format reject previuos 0 or 1 len 000 FFF hex or three ASCI characters represent end of buffer not for RP offs 000 FFF hex prot ASCII characters WR or RO Write and Read or Read Only srcpos 000 FFF hex I O value 0 1 or EX mode 0 multiple or 1 single execution System description...

Page 11: ... destpos End Data Tag EE New Data Tag NE reject previous Reset buffer RB bufno bufno Command list The may be omitted If is not used the parameter format has to be of a fixed length Moving data between Communicator buffer and Data Tag Append to buffer AB bufno fileno Append to tag AT bufno fileno Load circulating file LC bufno fileno Load LD bufno fileno Load file part LP bufno fileno offs Read RD ...

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Page 13: ... time needed under ideal circumstances If a disturbance would occur the communicator will automatically initiate a retransmission of the data block 16 bytes 2 System performance System performance File size bytes 10 100 1000 4000 Write one file LD PC 3104 32A PC3105 00D 0 14 0 16 0 39 1 2 PC 3104 22A 0 06 0 07 0 14 0 37 Read one file RD PC 3104 32A PC3105 00D 0 12 0 14 0 32 0 95 PC 3104 22A 0 06 0...

Page 14: ...ed for communication between the Host computer and the Central Unit The table presents the time required to transfer file data and commands or responses Table 2 b Serial communication times host central unit EUROX_4 protocol 8 E 1 Send one file from the host to the control unit and start the writing into the tag Transfer speed File size bits sec 10 100 1000 4000 4800 0 16 0 34 2 3 8 5 9600 0 09 0 ...

Page 15: ...t communication with other Communicators an object must remain in front of an antenna for a longer time than in a point to point situation How much longer this required time will be depends on how the system engineer has designed the application specific software in the host Example Let s assume initial production requirements are to be written to a PC 3105 00D Data Tag at the start of a productio...

Page 16: ...of 0o The antenna PC3114 01A has almost twice as long communication distance Figure 2 2 It is always recommended to only utilise 50 to 75 of the range in free space due to influences in the actual installation Figure 2 1 Communication area PC3114 00A Figure 2 2 Communication area PC3114 01A Figure 2 3 shows the allowed alignment between Data Tag and antenna Figure 2 3 Freedom of alignment 0 5 0 0 ...

Page 17: ...ure that communication initiated with an Data Tag also can be finalized with the that particular Data Tag even if another Data Tag would come in closer to the antenna It is thus important that the ID addresses remain unique even if the user reinitialises the tags The system is however basically designed for one tag in the lobe and other situations should be avoided Distance between Data Tags It is...

Page 18: ... above prevents that no communication with other Data Tags will occur provided that the intended Data Tag is present and in operating order For a better protection against communication with nearby Data Tags these cannot be allowed within an area corresponding to 2 5 times the size of the 0 dB graph line in figure 2 1 and 2 2 Microwaves can however be influenced and reflected by metal and directed...

Page 19: ...d even under severe industrial environmental conditions The OIS P technology has proven itself capable during more than a decade in the automotive industry where the environment at times can be testing oils water and other fluids have to be dealt with as has electromagnetic fields from welding robots paint layers high temperatures shock and vibration and much more In the following the potentially ...

Page 20: ...d number of times The suppression is equivalent to 6 dB or more To avoid the risk of negative interference from metal surfaces one of the following situations should be established Environmental influence A Communication with the Data Tag is performed in motion Any negative influence of reflections will result in a slightly longer communication time This should be added to the communication time w...

Page 21: ... corresponding increase by reduction of the communication distance should be ensured as indicated in table 3 c below Product Recommended signal strength adjustment 40 C 70 C 110 C Data Tag PC3104 32A 22A 0 dB 2 dB n a Data Tag PC3105 00D 0 dB 2 dB 4 dB Note 3 Table 3 b Recommended signal strength adjustment due to ambient temperature Note 3 The internal temperature must be calculated which will be...

Page 22: ... the following table will be of help By adding the recommended dB signal strength increase for the factors that apply for your particular instal lation and comparing the total with diagrams in section 2 2 a general understanding of a suitable decrease in communication distance is received Aspect Rec signal strength adjustment Metal in close to the comm lobe section 3 2 Communication in motion 0 dB...

Page 23: ... international health standards Figure 4 1 International health standards for exposure to emitted microwave power Radiation density for PC3114 00A at a distance of 0 and 1 meters The distance from the antenna in the graph is defined straight out from the antenna surface where the intensity is the highest 4 2 Health and safety cautions Normal caution is required when removing the central unit s cov...

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Page 25: ...ing communication which typically is ended in a fraction of a second will they be active with an increased current consumption The batteries chosen are long life lithium batteries whose life expectancy depend on the amount of data communication the data transmission speed of the Data Tag and the ambient temperature in which it is used If the ambient temperature is high the battery life will be som...

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Page 27: ...mmunicator should be mounted by means of the four mounting flanges Diam 8 5 mm in the corners of the unit See Figure 6 1 Use mounting screws with diam 8 mm Warning The antenna must be installed at least 20 cm of persons off Figure 6 1 Mechanical dimensions PC 3141 03 I O TERMINAL 85 HOST ANTENNA POWER ...

Page 28: ...3141 03 1 2 3 4 OV 5 6 24VDC 7 8 9 I O PC3141 03 OUT5 OUT3 OUT1 BSY 24VDC IN5 IN3 IN1 RALA OV OUT4 OUT2 LOCK OUT0 ALA 24VDC IN4 IN2 LOCK IN0 OD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 For RS485 and current loop connection also see figure 6 6 6 7 6 8 HOST PC3141 03 CLI RxD RS232 TxD RS232 CLO B RxD RS485 GND TxD RS485 CLI RTS CTS CLO A RxD RS485 TxD RS485 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Figure 6 3 ...

Page 29: ...OIS P PC3141 03 Manual Baumer Ident 29 PC 3141 03 8 15 7 14 6 SHIELD HOST HOST 8 15 7 14 6 SHIELD SHIELD HOST 8 15 7 14 6 Installation Figure 6 6 RS485 multidrop configuration HOST PC3141 03 PC3141 03 ...

Page 30: ...ith a shielded cable Figure 6 7 Current loop passive transmitter Figure 6 8 Current loop passive receiver HOST CLI CLI CLO B CLO A ANTENNA PC3141 03 GND RESERVED IN RESERVED IN PF EN 18V RESERVED OUT PF EN 1 2 3 4 5 6 7 8 9 RESERVED RxD TxD GND RTS NOT USED CTS NOT USED 1 2 3 4 5 6 7 8 9 TERMINAL PC3141 03 When the test terminal is not connected the contact must be protected with the cover This co...

Page 31: ... a r The CPU 4 board has 3 sets of DIL switches which are used to set functional options SW1 1 On Object detect to be used default SW1 2 On Status to be sent automatically Off default SW1 3 On Extended I O 5 inputs and 6 outputs available Off default SW1 4 On Timeout option used 4 s default SW1 5 On Delayed response 50 ms Off default SW1 6 On High priority commands allowed AP Off default SW1 7 Off...

Page 32: ... R protocol used If EUROX protocol is used SW2 1 5 Communicator address Addr 2 5 2 4 2 3 2 2 2 1 0 Off Off Off Off Off 1 Off Off Off Off On 2 Off Off Off On Off 3 Off Off Off On On 4 Off Off On Off Off 5 Off Off On Off On 6 Off Off On On Off 7 Off Off On On On 8 Off On Off Off Off 9 Off On Off Off On Off On Off On Off Off On Off On On Off On On Off Off Off On On Off On Off On On On Off Off On On O...

Page 33: ...Central Unit can be observed by Test terminal A PC with a terminal emulating software can be connected to the connector TERMINAL of the PC3141 03 Here the list of the most recent error codes as well as the host communication can be observed See below LEDs on the CPU and power board show the present status on data communication and power supply The error code on the TERMINAL consists of 2 character...

Page 34: ...keeps a count on the system s communication reliability The statistics count is initiated as soon as power is connected to the system and a command is received These communication statistics are available by connecting a VT100 19200 baud 7 bits even parity one stopbit compatible terminal to the Terminal ports RS232 interface The accumulated status of four different communication parameters is disp...

Page 35: ...7 3 Installation and trouble shooting tools 7 5 2 Connector Board and fuse The power to the unit is supplied via the connector down right the protection diode CR1 and the fuse F1 The type of fuse is Fast 1 A 5 mm 20 mm 7 5 3 LED indications The positions of the internal LED s are shown in Figure 7 3 CR2 and CR3 show the power status and CR9 to CR14 show the status of the host and antenna communica...

Page 36: ...and the host communication current loop transmitter Figure 7 4 and 7 5 show the recommended measuring points and table 7 b the specified voltage values Figure 7 4 Figure 7 5 G A B C D E F H I JP2 JP1 R2 CR3 R1 CR2 JP3 C14 CR4 CR6 A B H I F G C E D 24 V 1 2 0V 3 4 CL 5 CL 6 5V 2 0 4 18V 1 CR6 R1 CR2 FILTER FILTER FILTER FILTER 24V 5V 24V 15V 24V 12V R2 CR3 CR4 R5 C14 R5 NOT USED ...

Page 37: ... connection circuit with the protection diode CR1 and the fuse F1 7 5 5 CPU Board The Figure 7 3 shows the CPU Board in the upper left corner The upper part of the figure shows the position of the PROM and PLD which may have to be replaced in the case of a system upgrade The Figure 7 3 also shows two voltage measuring points E Insulated external I O supply measure 24V between IC40 9 and IC40 10 if...

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Page 39: ...ey Mounting by means of 4 mounting flanges for M8 bolts 8 3 Electrical specification Power supply 18 to 36 VDC Power consumption 10 W maximum operation Startup current 6 times higher 6 W maximum idle mode Digital inputs 24 V AC or DC 15 mA optoisolated Digital outputs 24 V DC 60mA optoisolated Interfaces Host optoisolated RS 232 150 19200 baud RS 485 150 19200 baud Current loop 20 mA passive 4800 ...

Page 40: ... RS 232 C interface Maximum length 15 m Note 1 For RS232 5 separate wires Antenna cable The connection to the antenna must be done with a shielded cable Available Premid Antenna cables and connectors are listed under accessories in section 1 2 Cable specification is as follows Common data Max AWG 24 AWG Min copper area 0 22 mm2 Maximum diameter 8 5 mm Minimum diameter 7 8 mm Design Twisted pairs I...

Page 41: ...eter 8 mm Maximum length 100 m Shielding Common Other parameters as the cable length number of pairs DC resistance etc must be chosen according to the application requirements All cables Metal housing connected to shield and ferrite close to Central Unit is required 8 5 Environmental specification Temperature range 40 to 70 C storage 5 to 40 C operating Vibration Sine 0 35 mm 10 60 Hz 1g 60 150 Hz...

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Page 45: ...ples clear V V V V V V V V V V 4 Are there sufficient examples V V V V V V V V V V 5 Is the technical language clearly explained V V V V V V V V V V 6 Are the abbreviations easy to understand V V V V V V V V V V 7 Are the pictures drawings clear and easy to understand V V V V V V V V V V 8 Are the references clarifying V V V V V V V V V V Disposition 9 Does the table of contents make it easy to fi...

Page 46: ...46 Baumer Ident OIS P PC3141 03 Manual Postage Baumer Ident AB Product Documentation Box 134 S 561 22 Huskvarna Sweden ___ Fold in middle and seal with tape ___ OIS P Documentation ...

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