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USE AND MAINTENANCE MANUAL

2-Speed Gearboxes Series CE

M

.CE.GEN.ENG.DOCX

Issued

2018

Rev.03

Page 41 / 59

4.5.9 CE 20 - Vertical Down Assembly - Forced Lubrication With Suction Pump

4.5.10 CE 20 Vertical Down Assy - Forced Lubrication With Oil Return By Fall Down

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Summary of Contents for CE Series

Page 1: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 1 59 USE AND MAINTENANCE MANUAL CE 2 Speed Gearboxes...

Page 2: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 2 59...

Page 3: ...ol highlights critical operations a wrong procedure can cause damages to the gearbox non observance can impair operator s safety All gearboxes are delivered without oil Always make sure that a proper...

Page 4: ...ng unit______________________ 26 3 3 4 Assembling the gearbox on the motor____________________________________________ 27 3 4 Motor gearbox assembling options _________________________________________...

Page 5: ...________________________54 5 Electrical Section ________________________________________________________ 55 5 1 Actuator__________________________________________________________________________55 5 2...

Page 6: ...X 02 04 01 04 02 01 03 03 Fixing holes for feet mounting Actuator Motor Centering diameter for flange mounting Fixing holes for flange mounting Centering diameter for flange mounting 09 Motor Fixing H...

Page 7: ...connector a complete with plug and relevant pins Balancing insert b for motor shaft balancing if necessary Oil level sensor c on request Additional components only for Gearboxes type CE 12 14 15 Pinio...

Page 8: ...es Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 8 59 Additional components only for Gearboxes type CE 20 Drain fitting e Vent fitting f 1 2 DATA LABEL e f Code see Ordering Code on page 10 Seri...

Page 9: ...59 CE 11 12 13 13 14 15 16 18 CE 20 1 3 HANDLING AND LIFTING THE GEARBOXES GEARBOX CE Size 11 12 13 13 14 15 16 18 20 Eyebolt hole dimension M10 M10 M10 M12 M12 M12 M20 Approximate weight kg depending...

Page 10: ...massimo radiale X mm 0 03 Max axial backslah Gioco assiale massimo Y mm 0 25 Max vibration value Valore massimo vibrazioni mm s 1 At test run speed A velocit riferimento test RPM 6000 Weight ca Peso c...

Page 11: ...assimo 1 mm s Max vibration value Valore massimo vibrazioni 6000 5000 At test run speed A velocit riferimento test 95 190 230 200 230 205 240 kg Weight ca Peso circa ISO VG68 Splash Lubr Lubr sbattime...

Page 12: ...L 110 d 55 k 100 CE 15 L 110 d 55 k 100 CE 16 L 140 d 65 k 125 CE 20 L 140 d 65 k 125 2 Shaft with double key Albero doppia chiavetta CE 13 L 110 d 48 k 90 CE 13 L 110 d 55 k 100 CE 14 L 110 d 55 k 1...

Page 13: ...Lunghezza Centering Centraggio Pitch holes Interasse fori d L D D1 0 42 110 250 300 1 55 110 230 265 2 55 110 300 350 3 60 140 300 350 4 48 110 250 300 5 48 110 230 265 6 55 110 250 300 7 42 110 300 3...

Page 14: ...eed mode 1 1 When the sliding sleeve engages the fixed ring the gearbox is in low speed mode 1 i When the sliding sleeve engages neither the pinion nor the fixed ring the gearbox is in neutral mode i...

Page 15: ...the motor goes to the planetary unit through the sun gear 12 while the ring gear 10 is still because it is engaged with the fixed ring 13 The gearbox is in 1 i mode reduction mode 2 2 3 Gearbox in neu...

Page 16: ...noise over time For all other operating specifications please refer to chapter 5 3 In order prevent teeth damages and increased noise it is mandatory to switch to low speed mode for a few seconds eve...

Page 17: ...e gearbox seal can have a small leakage over time that is drained outside the motor flange 3 1 2 Motor balancing Motors can be supplied with key or with straight shaft no key In case the motor has a k...

Page 18: ...wing the instructions on chapters 3 2 3 3 Pinion with 2 key slots fit the driving key into the motor shaft slot insert the balancing key in the second pinion slot opposite the first one and assemble t...

Page 19: ...Gearboxes type CE11 13 16 18 20 for motors with key come as a complete unit that must not be disassembled not even if the screws must be changed see above Do not remove the motor flange from the gear...

Page 20: ...e in position X d Insert the pinion group unit 100 with motor interface flange 03 on the motor shaft e Push both pinion 100 and screws 9a until the gearbox flange is against the motor surface A To all...

Page 21: ...o the motor shaft avoiding axial sliding of the pinion during the clampers 15 tightening pay attention at this step in fact the axial slidings of the pinion might generate troubles at the bearing 98 h...

Page 22: ...12 with the planets 07 m Tighten the screws see chapter 3 2 1 d for the possible configurations Step 3 When inserting the sun gear 12 inside the planetary unit pay attention not to damage the gears a...

Page 23: ...n until the sun gear is out of the gearbox c Remove the screws that fix the motor flange to the motor d Loosen the screws 9a of the clamping sectors 15 for about 2 mm e With a hammer hit the head of t...

Page 24: ...lement therefore it must be assembled on the motor as shown in picture a For all other motors the flange must be assembled as shown in picture b or picture c a b c For horizontal mounting the drain ho...

Page 25: ...rilling the hole place the O ring 09d on the pinion spot facing and tighten the locking screw 09c until the screw head is in contact with the pinion Assembling dimension Y CE 12 101 5 mm CE 14 15 138...

Page 26: ...rfaces on both pinion and motor shaft d Assemble the pinion 22 with the clamping ring 23 on the motor shaft against bush 21 e Tighten the screws 22a by hand to lock the clamping system f Tighten the s...

Page 27: ...03 Page 27 59 3 3 4 Assembling the gearbox on the motor Check that the O Ring 01a is in place Assemble motor flange pinion to the gearbox so that the free end of the pinion 09 or 22 fits the spline of...

Page 28: ...educe the vibrations it is strongly suggested to additionally fix the motor by means of its feet In this case use shims under the motor feet shown in red color upon customer s supply that must be adap...

Page 29: ...between the output bearings so that the load is proportionally held by both of them It is always necessary to verify the gearbox bearings life referring to the data indicated on chapter 3 5 2 In case...

Page 30: ...P 114 000 NU 2211 ECP 114 000 CE16 NUP 2111 EC 114 000 NU 2211 ECP 114 000 RNU 2211 ECP 114 000 CE18 NUP 2213 ECP 170 000 NU 2213 ECP 170 000 NU 2213 ECP 170 000 CE20 21314 E 285 000 NU 314 ECP 236 00...

Page 31: ...oil supply unit that ensures a continuous oil recirculation This continuous oil flow produces a better lubrication of the inner parts and improves the heat dissipation For these reasons this way of lu...

Page 32: ...o ISO VG 68 it must be compatible with sealing elements it must have good resistance to aging and it should develop a high protection towards corrosion and wear Suitable assembling positions for Splas...

Page 33: ...n order to keep the oil level under control over time it is strongly suggested to use an additional oil level sensor c assembled on the gearbox upon request Baruffaldi can supply a suitable sensor cod...

Page 34: ...ave inner diameter min 20 mm Oil back pressure in the return pipe from the gearbox must beavoided A 60 m filter and a pressure limitation valve on the oil supply unit should also be used as a safeguar...

Page 35: ...x The heat developed must be removed from the gearbox in order to have steady temperatures moreover it can be necessary to keep the unit at low temperatures to avoid elongations and bendings that coul...

Page 36: ...V3 Vertical upward 4 4 GEARBOX ASSEMBLING DESIGNATION The different assembling positions on the machine are identified with a specific code ase described below 4 5 LUBRICATION EXAMPLES In the followi...

Page 37: ...2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 37 59 4 5 1 CE 13 Horizontal assembly Forced Lubrication With Suction Pump 4 5 2 CE 13 Horizontal assembly Forced Lubrication Wit...

Page 38: ...Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 38 59 4 5 3 CE 13 Vertical Down Assy Forced Lubrication With Oil Return By Suction 4 5 4 CE 13 Horizontal Assy Forced Lubrication W...

Page 39: ...2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 39 59 4 5 5 CE 20 Horizontal Assembly Forced Lubrication With Suction Pump 4 5 6 CE 20 Horizontal Assembly Forced Lubrication Wit...

Page 40: ...2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 40 59 4 5 7 CE 20 Horizontal Assembly Forced Lubrication With Oil Return By Fall Down 4 5 8 CE 20 Horizontal Assembly Forced Lubr...

Page 41: ...2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 41 59 4 5 9 CE 20 Vertical Down Assembly Forced Lubrication With Suction Pump 4 5 10 CE 20 Vertical Down Assy Forced Lubrication W...

Page 42: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 42 59 4 6 ASSEMBLING POSITIONS LUBRICATION CE 11...

Page 43: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 43 59...

Page 44: ...NUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 44 59 4 7 ASSEMBLING POSITIONS LUBRICATION CE 12 In position B and B1 injectors are fitted for lubrication oil Do not remove...

Page 45: ...SE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 45 59 In position B and B1 injectors are fitted for lubrication oil Do not remove or turn seizing danger...

Page 46: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 46 59 4 8 ASSEMBLING POSITIONS LUBRICATION CE 13 CE13...

Page 47: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 47 59...

Page 48: ...L 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 48 59 4 9 ASSEMBLING POSITIONS LUBRICATION CE 14 CE 15 In position B and B1 injectors are fitted for lubrication oil Do not remo...

Page 49: ...SE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 49 59 In position B and B1 injectors are fitted for lubrication oil Do not remove or turn seizing danger...

Page 50: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 50 59 4 10 ASSEMBLING POSITIONS LUBRICATION CE 16 18...

Page 51: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 51 59...

Page 52: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 52 59 4 11 ASSEMBLING POSITIONS LUBRICATION CE 20...

Page 53: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 53 59...

Page 54: ...E AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 54 59 4 12 ASSEMBLING POSITIONS LUBRICATION CEA13 CEA 13 4 13 ASSEMBLING POSITIONS LUBRICATION CEA14 CEA...

Page 55: ...neutral positions The unit is designed according to the easiest and most durable solutions for the speed change 5 2 CIRCUIT DIAGRAM The following circuit is the best solution in order to preserve the...

Page 56: ...USE AND MAINTENANCE MANUAL 2 Speed Gearboxes Series CE M CE GEN ENG DOCX Issued 2018 Rev 03 Page 56 59 5 3 FLOW CHART ISO PROGRAM EXAMPLE...

Page 57: ...IF M41 switch 1 more than 2 sec THEN Attempt 9 Gear shift stop command Spindle stop oscillation command ELSE IF M42 switch 0 more than 2 sec THEN Gear shift stop command Wait for 0 3 sec optional but...

Page 58: ...Actuator 03 Motor flange 04 Output flange or Output shaft 06 Fork 07 Planetary gears 08 Planetary gears carrier 09 Pinion 10 Ring gear 11 Sliding sleeve 12 Sun gear 13 Fixed ring 02 A Rotary Shaft Se...

Page 59: ...03 A C D E F B 01 Housing 02 Actuator 03 Motor flange 04 Output flange or Output shaft 06 Fork 07 Planetary gears 08 Planetary gears carrier 09 Pinion 10 Ring gear 11 Sliding sleeve 12 Sun gear 13 Fi...

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