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Bartec PBTC-200-E, Operation And Installation Manual

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Bartec PBTC-200-E Operation And Installation Manual Download Page 9

 

 

Operation and Installation Manual PBTC-200-E

 

 

 

21-54C3-7D0001/A 
05/2023-EHT-441168 

Notice: 

Technical data subject to change without notice. 

No claims for damage arising from alternations, errors or misprints shall be allowed. 

Page 7 / 40 

 

 

1 x 

Top unit of the mounting stand 

incl. sealing ring and lock nut 

1 x 

Base unit of the mounting stand 

5 

Device Description 

5.1 

Thermostat module in junction box 

Illustration with cover for junction box 

 

 

 

 

 

No. 

Description 

1 

Junction box with thermostat module 

2 

LED status indication 

3 

Top unit of the mounting stand 

4 

Base unit of the mounting stand 

5 

Resistance thermometer Pt100 

6 

Cable gland Resistance thermometer Pt100 

7 

Cable gland Mains connection 

 

2 

6 

5 

3 

4 

7 

1 

Summary of Contents for PBTC-200-E

Page 1: ...Origin Operating Instructions keep for future reference Operation and Installation Manual Junction Box with Electronic Thermostat Module PBTC 200 E 27 54C2 4412 E210...

Page 2: ......

Page 3: ...1 Dimensions 11 6 2 Operating Data 12 6 3 Accessories 13 6 4 Spare parts 15 7 Functional Description 16 8 Transport 16 9 Installation and Assembly 17 Required Tools Equipment 17 Safety Instructions 1...

Page 4: ...electronic thermostat module junction box so that it is always available to all personnel involved Read these instructions carefully and completely before working with the product The contents of the...

Page 5: ...of the kit must be replaced before installation Replace each defect component of the trace heating system This kit contains silicone adhesive Keep out of reach of children Store at below 25 C Follow t...

Page 6: ...Certifications Approvals Marking According to system certificate IECEx DEK 20 0055X DEKRA 20ATEX0093 X Junction Box with Electronic Thermostat Module PBTC 200 E for BARTEC PSB MSB trace heaters IECEx...

Page 7: ...sposal of the junction box with thermostat module may only be carried out by trained instructed and qualified personnel with specialist knowledge of disposal For system planning installation assembly...

Page 8: ...sing from alternations errors or misprints shall be allowed Page 6 40 4 Scope of Delivery Product PBTC 200 E 1 x Silicone pants 1 x End seal 1 x Green yellow tube for grounding braid 2 x Trace heater...

Page 9: ...he mounting stand incl sealing ring and lock nut 1 x Base unit of the mounting stand 5 Device Description 5 1 Thermostat module in junction box Illustration with cover for junction box No Description...

Page 10: ...t notice No claims for damage arising from alternations errors or misprints shall be allowed Page 8 40 Illustration without cover for junction box No Description 1 Electronic thermostat module ETM 25E...

Page 11: ...or 10s value 3 Rotary coding switch 1 s Adjustment of the temperature setpoint Digit for for 1 value 4 LED Status indication Display of the operating status as color and blink code 5 Selector switch F...

Page 12: ...ARNING Temperature at the Re sistance Temperature De vice Pt100 outside the set temperature warning thresholds Device tempera ture of the ther mostat module exceeds the de fined warning limits 80 life...

Page 13: ...al PBTC 200 E 21 54C3 7D0001 A 05 2023 EHT 441168 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 11 40...

Page 14: ...ure Measuring Range Resistance Tempera ture Device Pt100 50 C to 200 C max operating temperature 200 C technical data of the included Pt100 Length of connecting lead Re sistance Temperature Device Pt1...

Page 15: ...1 4 DN8 1 2 DN15 3 4 DN20 1 DN25 1 1 4 DN32 1 1 2 DN40 2 DN50 2 1 2 DN65 3 DN80 4 DN100 6 DN150 8 DN200 10 DN250 12 DN300 14 DN350 16 DN400 18 DN450 20 DN500 24 DN600 Required no of taperolls per 100...

Page 16: ...0 Catalog No AT80 164 Part No 02 5500 0003 AT150 Catalog No AT150 164 Part No 02 5500 0014 AT230 Catalog No AT230 164 Part No 02 5500 0043 Electrically traced warning label Warning label for trace hea...

Page 17: ...ange 50 C to 500 C protection class IP54 See data sheet for further technical data Connection cable length 1 5 m Sensor length 40 mm Order No 122776 Part No 03 9040 0006 Connection cable length 5 0 m...

Page 18: ...ostat module switches off the connected heating load or the heating cable The electronic thermostat module has a limited service life which depends on the switching cycles performed A color and blinki...

Page 19: ...ircuit length for the trace heater type you use Observe the bending radius of each type of trace heater Do not bend on the narrow axis To avoid short circuits do not connect the trace heater bus wires...

Page 20: ...the heating cable through the lower part of the mount ing stand Do not fix the mounting stand on the pipe yet Slide a trace heater grommet onto the trace heater and into the seal seat Slide the other...

Page 21: ...ter s Slightly tighten the 4 fixing screws using a hex wrench Do not tighten them fully yet to allow the trace heaters to be moved Preparing the Heating Cable Remove 145 mm of the outer jacket on the...

Page 22: ...for damage arising from alternations errors or misprints shall be allowed Page 20 40 Slide the green yellow tube onto the twisted grounding braid Remove 115 mm of the internal insulation jacket Take...

Page 23: ...bus wires while holding the heating element NOTICE Risk of malfunction of the heating system Before you continue make sure that the bus wires are intact and not nicked or damaged Remove any remaining...

Page 24: ...t nicked or damaged CAUTION The silicone adhesive may cause irritation to skin and eyes Avoid eye contact Avoid repeated or prolonged skin contact In case of contact with eyes rinse with water and see...

Page 25: ...ims for damage arising from alternations errors or misprints shall be allowed Page 23 40 Installing the Mounting Stand Pull back the trace heaters For easy cable connection it is enough when the silic...

Page 26: ...3 7D0001 A 05 2023 EHT 441168 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 24 40 Install the pipe str...

Page 27: ...from alternations errors or misprints shall be allowed Page 25 40 Connecting the Heating Cable and Power Supply Screw the lock nut off the upper part of the mounting foot Insert heating cable into jun...

Page 28: ...chnical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 26 40 Unscrew and remove the screw cap from the cable gland body...

Page 29: ...al data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 27 40 Feed the mains cable through the cable gland body and junction b...

Page 30: ...t to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 28 40 Connect the wires to the thermostat module according to the wiring diagram Ope...

Page 31: ...ors or misprints shall be allowed Page 29 40 Set temperature unit C or F on the changeover switch Set the temperature setpoint at the rotary coding switch enter the 100 10 1 digit values see the minim...

Page 32: ...shock from heating cable Risk of injury due to electric voltage Mount the end seal on the open end of the heating ca ble commissioning of the junction box is only permit ted with the end seal mounted...

Page 33: ...ork on the thermal insulation Upon commissioning Before switching on the installation Observe the Maximum withstand temperature max service temperature end seal and the Max continuous operating temper...

Page 34: ...stallation of the trace heater on the construction site Acceptance test after installation of the heating circuit and before installation of the thermal insulation Final inspection immediately after c...

Page 35: ...pply Check for error indications by means of LED status display eliminate error if necessary If the thermostat module is free of faults i e if no LED status display shows error messages a function tes...

Page 36: ...eat up empty or already filled pipelines is usually not taken into account in the project planning When the system is cold started you should therefore allow sufficient time for the pipeline to reach...

Page 37: ...no parts that can or must be repaired or replaced In the event of damage malfunction or when 100 of the service life is reached the thermostat module must be replaced To do this it must be switched of...

Page 38: ...into operation again after it has been taken out of service the entire operating instructions must be observed especially the safety rules The instructions in Chapters Installation and Assembly Commis...

Page 39: ...l the end seal according to the installation instructions Identify the cause and remedy the fault e g ensure that trace heater bus wires are not twisted together Dry the components For junction boxes...

Page 40: ...ll warranty conditions are met as set forth below BARTEC will at its sole discretion repair the product replace the product or refund the purchase price paid for the product This warranty gives you sp...

Page 41: ...al PBTC 200 E 21 54C3 7D0001 A 05 2023 EHT 441168 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Page 39 40...

Page 42: ...nstallation Manual PBTC 200 E 21 54C3 7D0001 A 05 2023 EHT 441168 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be all...

Page 43: ......

Page 44: ...GLOBAL HEADQUARTERS BARTEC GmbH Max Eyth Stra e 16 97980 Bad Mergentheim Germany Phone 49 7931 597 0 Fax 49 7931 597 499 info bartec com www bartec com 21 54C3 7D0001 A 05 2023 EHT 441168...

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