Barry-Wehmiller BW Integrated Systems Streamfeeder V-1400IJ Manual Download Page 5

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iii

V-1400IJ M

anual

Message

Conventions

efore

egin

Avoid injury. Do not reach around guards.

Hazardous voltage. Contact will cause electric shock or burn. Turn off

and lock out power before servicing.

Moving parts can crush and cut. Keep guards in place. Lock out power

before servicing.

Pinch point. Keep hands and fingers clear.

Moving parts can crush and cut. Keep guards in place. Lock out power

before servicing.

Summary of Contents for BW Integrated Systems Streamfeeder V-1400IJ

Page 1: ...V 1400IJ Inkjet Feeder Manual ...

Page 2: ...opied stored on a retrieval system or transmitted without the express written consent of Thiele Technologies Inc Streamfeeder Streamfeeder BW Integrated Systems 315 27th Avenue NE Minneapolis MN 55418 USA Tel 763 502 0000 Fax 763 502 0100 E Mail service streamfeeder com Web www streamfeeder com Printed in the USA ...

Page 3: ... iv Section 1 About the Machine 1 Section 2 Installing the Machine 5 Section 3 Preparing for Operation 11 Section 4 How to Operate 17 Section 5 Troubleshooting 20 Section 6 Inspection and Care 22 Section 7 Mechanical Components 29 Section 8 Electrical Components 45 ...

Page 4: ...or death from an electrical haz ard if proper precautions are not taken TIP signifies information that is provided to help minimize problems in the installation or operation of the feeder NOTE provides useful additional information that the installer or operator should be aware of to perform a certain task CHECK signifies an action that should be reviewed by the operator before proceeding IMPORTAN...

Page 5: ...us voltage Contact will cause electric shock or burn Turn off and lock out power before servicing Moving parts can crush and cut Keep guards in place Lock out power before servicing Pinch point Keep hands and fingers clear Moving parts can crush and cut Keep guards in place Lock out power before servicing ...

Page 6: ...duct Size 2 W x 3 L in 51 x 76 2 mm Min Max Product Thickness 003 1 0 in 07 25 4 mm Belt Speed 7800 in min 19 812 cm min Drive DC motor Electrical Requirements 115 230vac 50 60Hz 3A Multiple Voltage Interface Relay 24vac 115vac 5vdc 12vdc 24vdc Weight 47 lbs 21 3 kg Specifications ...

Page 7: ...ies Streamfeeder hereby declares that this product is in conformance with the following standards Machinery Directive 98 37 EC Low Voltage Directive IEC EN CSA UL 60950 Emissions EN55014 1 Immunity EN55014 2 The technical file for these products is maintained at the corporate headquarters of Thiele Technologies Streamfeeder in Minneapolis Minnesota USA CE certification ...

Page 8: ...for reliability flexibility and ease of use with a variety of vacuum and non vacuum bases All parts required for setup loading feeding and easy operator con trol are combined into one compact unit Review the main assemblies below to become familiar with names and locations of feeder parts and adjustments This will help to prepare you for initial setup Features Main Assemblies ...

Page 9: ...products Wedge and adjustments Lifts the product to keep it off the table top reduces excessive contact with the feed belts and helps push the product against the curvature of the gate assembly To achieve proper lift adjustment wing nuts and locking levers allow you to slide the wedge to various positions and angles Shell One piece shell for mounting of all sub assemblies and components Easy acces...

Page 10: ...ob Gate Adjust Knob Side Guide Lock Knob Side Guide Lock Knob Gate Lock Knob Gate Lock Knob Belt Adjustment Knob Side Guide Adjustment Knob Belt Adjustment Knob Side Guide Adjustment Knob Gates Wedge Adjustment Knob Pre gate Bars Variable Speed Control Speed Switch Run Enable Switch Panel Open Close Latch On Delay Adjust inside panel on circuit board ...

Page 11: ...ed and fused outlet Power On Off Toggles AC power On or Off Fuse holder Contains two replaceable 5 Amp 5x20 mm time delay fuses IMPORTANT Always make sure power module is replaced exactly as removed so that 115 is always visible on 115V models and 230 is always visible on 230V models Failure to follow this caution can result in damaged electrical parts Run Status connector An interface available f...

Page 12: ...s removal feeder mounting and alignment and cable connections for power and control interface Information that relates to specific adjustments you must make to feeder prior to startup and operation is found in Section 3 Preparing for Operation 2 Installing the Machine Vacuum Base Installation for Shuttle Feed Bases Installation of the V 1400IJ onto various types of vacuum and non vacuum bases is a...

Page 13: ...s at the two shaft housing assem blies A and B 2 Slide shaft end closest to the vacuum base gate out of housing A with jogging plate hopper guides still attached Slide shaft back far enough on housing B to allow removal of jogging plate hopper guides 3 Loosen locking knob and slide jogging plate back hopper guide off of shaft and away from the surface of the vacuum base 4 Return shaft end to housi...

Page 14: ...shuttle 3 Using a box wrench remove the hex head rod end bearing bolt holding the reciprocating arm to the reciprocating block 4 Once the bearing bolt is removed the reciprocating arm is ef fectively disconnected As the shaft is connected to the shuttle base plate on the other end simply allow the shaft to hang in position with no further disassembly 5 Make sure the base plate of shuttle is all th...

Page 15: ...eeder in between the vacuum base side guides by sliding each in toward the side plates of the feeder until they gently touch Tighten side guide knobs to secure in position STEP 5 Initial Positioning of Feeder 1 Connect IEC320 end of power cord to the feeder at the power inlet module 2 Connect three prong end to nearest AC voltage power source Positioning the Feeder on the Vacuum Base STEP 6 Provid...

Page 16: ...host start stop control circuit 5 Interface the leads of the interface cable to the host start stop circuit 6 The appropriate coil relay must be installed into the feeder To do this carefully open panel door 7 Locate K1 relay slot on the control board and insert the appro priate relay from the supplied kit P N 311 0090 Close panel door on the feeder See electrical diagram 8 Connect power cord to f...

Page 17: ...cen tered between the side guides As you do so also make sure that the leading edge of the product moves into the transfer section of the vacuum base unobstructed STEP 8 Checking Product Discharge from Feeder Make sure rollers on vacuum base are raised in the highest vertical position so that it does not interfere with the product Checking for Proper Product Discharge from Feeder to Vacuum Base 4 ...

Page 18: ...Once the V 1400IJ is installed on your host system you are then ready to prepare the machine for operation To do so perform the following steps 1 Lateral feed belt adjustment 2 Gate knockdown adjustment 3 Side guide setting 4 Back wedge adjustment 5 Verifying proper installation STEP 1 Lateral Feed Belt Adjustment Smaller size product may use only the middle belt where as larger product will likel...

Page 19: ...ap STEP 2 Gate Knockdown Adjustment Decide whether one or two gates will be needed This is usually based on the material size and the function of separating They can be placed either over the belts or over the void between belts 1 Position the gate either over the middle feed belt or the void between the belts and position the knockdown approximately 1 16 above product or a gap which allows unimpe...

Page 20: ...wn in the slot Side guide in down position Side guide in up position Center product on middle belt Loosen lock knob Lift side guides Move side guides laterally over belts Lift side guides Loosen lock knob Position side guides 3 Center the product to be run on the middle belt and position both side guides close to the edge of the product approximately 1 16th inch by turning the side guide adjustmen...

Page 21: ...nimum setting all the way toward center the product hopper can be set to a 2 wide product The rods are adjustable laterally to better support wider products Loosen the shoulder bolts and move rods to desired position Loosen shoulder bolt Move rods laterally Loosen shoulder bolt ...

Page 22: ...roduct stack Adjust as required and tighten the lock knob 6 To feed longer products you may need to use a secondary wedge assembly for assistance called a low profile wedge It is positioned between the triangle wedge and the feed belts to give extra support to the product as it resides in the hopper It should be adjusted so that the proper amount of belt surface contacts the bottom piece of the pr...

Page 23: ...while the bottom piece is exiting the gate assembly area 3 If feeding doubles then move the wedge in towards the gate assembly Test again 4 If pieces are overlapping excessively or if the machine is feeding doubles then reduce the gap slightly by moving the gate s adjustment knob about 1 8 turn counter clockwise Test again 5 As product moves through the hold down area check for any skewing or jamm...

Page 24: ...elps to push the preshingled edges against the curvature of the gate assembly This section provides a sequence of operation for the V 1400IJ It also provides information for clearing a jam and for shutdown STEP 2 Determining Stack Height 1 Gradually add more product to the hopper after the initial stack is formed around the gate assembly As stack height will have a preferred minimum and a maximum ...

Page 25: ...le speed control to the lowest speed counter clockwise Feeder motor stops if turned completely counter clockwise 2 Start by slowly turning the control clockwise to gradually in crease feeder speed to coincide with the production line speed of your particular application Turn the feeder power On by pushing the horizontal line at the Power On Off rocker switch For feeders using extenal run feeder mo...

Page 26: ...adjustment procedures 4 Turn the feeder power back On by pushing the horizontal line at the Power On Off rocker switch Should you not be using the feeder for long periods of time follow these steps to ensure safe and secure storage 1 Turn the feeder power Off by pushing the circle O at the rocker Power On Off rocker switch 2 Disconnect the feeder power cord from the AC power source If installed di...

Page 27: ...g in reduc tion of down pressure 2 Binding in side guides 3 Slippery feed belts 4 Sheet adhesion or interlocking between the bottom and next sheet Move switch to On or position Check and secure power cord at AC outlet Check and secure cord at AC power inlet at rear of machine Check and secure cable connections Replace if necessary Review gate adjustment procedure Review back wedge adjustment proce...

Page 28: ...ge not aligned properly 2 Improperly adjusted gate s horizon Review gate assembly adjustment procedure Remove product from stack Test again A Turn the Power switch to Off by pressing the circle O B Remove jammed product from feeder While doing so try to deter mine the cause of the jam C Verify each adjustment by reviewing the Preparing for Operation section of the manual Review back wedge adjustme...

Page 29: ...itial feeder adjustments prior to operation always make sure you turn Off the main power switch and disconnect all equipment from the electrical power source Failure to do so can expose you to a potential startup and therefore moving parts which can cause serious injury Do not attempt to make any adjustments while the feeder and machine of application are running Failure to do so can expose you to...

Page 30: ...cord from outlet 2 Remove gate s assembly from gate plate 3 Loosen cap screw holding o ring spool in housing 4 Rotate o ring spool clockwise or counter clockwise to relocate worn o ring area about 1 8 to 3 to 6mm 5 Tighten cap screw to secure o ring spool within housing 6 Reinstall gate assembly and restore power Loosen cap screw Rotate o ring spool ...

Page 31: ...ift High ink or varnish 1 time per shift or as needed to maintain coefficient of friction integrity Cleaning schedule for various products Typical every month Dusty after every shift High ink or varnish 1 time per shift Cleaning Gate Assembly Use only isopropyl alcohol 98 concentration Do not use any other types of solvents They can cause premature wear of the belts or even total breakdown of the ...

Page 32: ...ecuring the carriage blocks Side Guides 1 Each guide is attached by a pin and slot mechanism allowing the guide to be raised vertically see Step 3 Page 13 Lift the guide up and remove it from the pin Repeat for both side guides 3 Pull the carriage toward the motor This loosens the timing belt to allow you to disengage the belt Pull carriage toward motor Remove the side guides Remove carriage mount...

Page 33: ...6 Position the carriage on end Slip the belts over and off of the carriage block Remove the belts 5 Remove the carriage by pulling it out through the discharge area of the feeder 4 Disengage the timing belt by slipping it over the motor pulley Disengage timing belt Remove carriage ...

Page 34: ... 2 Install the carriage by pulling it through the discharge area of the feeder 3 While holding the carriage in place align the belt adjustment blocks with each corresponding belt Slide the carriage up and over the spacers of the adjustment blocks 4 Pull the carriage toward the motor as to allow you to re en gage the timing belt on the motor pulley 5 Re engage the timing belt by slipping it over th...

Page 35: ...28 V 1400IJ Manual ...

Page 36: ...29 V 1400IJ Manual 7 Mechanical Components V 1400IJ ASSEMBLIES Assembly 311 1700 ...

Page 37: ...0 ITEM QTY PART NUMBER DESCRIPTION 1 1 311 1720 BASE ASSEMBLY 115V 2 1 311 1704 HOPPER ASSEMBLY 3 2 311 1604 GATE ASSEMBLY 4 1 311 1721 BELT ADJUSTMENT ASSEMBLY 5 1 311 1722 CARRIAGE ASSEMBLY 6 1 311 1723 BACK PANEL ASSEMBLY 115V 7 1 311 1224 WEDGE ASSEMBLY ...

Page 38: ...31 V 1400IJ Manual BASE ASSEMBLY 115V Assembly 311 1720 ...

Page 39: ... CUP 7 1 51310009 LABEL GROUND SYMBOL 8 1 900801 LABEL HAZARDOUS 9 2 1130 GROMMET 10 1 611 0041 HARNESS MAIN POWER W FILTER 11 4 102685B02 SHCS BLACK OXIDE 8 32 X 38 12 4 102638B08 FHCS BLACK OXIDE STEEL 1 4 20 X 1 50 13 8 102705B01 BHCS BLACK OXIDE 6 32 X 25 14 2 2210 BHCS BLACK OXIDE 8 32 X 25 15 2 600623B04 10 32 KEP NUT 16 1 102637B14 FHCS BLACK OXIDE STEEL 10 32 X 88 17 1 53500002 CORD PWR 11...

Page 40: ...33 V 1400IJ Manual HOPPER ASSEMBLY Assembly 311 1704 ...

Page 41: ...ER 10 1 903940 SCREW LH LEAD 11 1 903941 SCREW RH LEAD 12 1 311 0533 ASSY CENTER SUPPORT 13 1 51745072 BLOCK UPPER 14 2 1155 E TYPE STEEL CLIP FOR 1 2 SHAFT 15 2 102732B11 SSSCPPT BLACK OXIDE 10 32 X 1 00 16 2 44963102 KNOB 5 LOBE WITH 10 32 THREADED INSERT 17 2 903818 THREADED ROUND STANDOFF 10 32 X 1 4 LG 18 2 102637B04 FHCS BLACK OXIDE 10 32 X 62 19 6 102683B05 SHCS BLACK OXIDE 6 32 X 75 20 4 1...

Page 42: ...35 V 1400IJ Manual GATE ASSEMBLY Assembly 311 1604 ...

Page 43: ... 51745083 SPRING GATE 9 1 334473TTI MOUNT GATE 10 1 51805014 O RING SPOOL 11 1 23500095 BEARING BALL R6 375 BORE 12 1 334477TTI SHAFT GATE LIFT 13 1 51745020 NUT T GATE 14 3 23500089 O RING STANDARD GATE 15 1 51805038 KNOCK DOWN 16 1 334528TTI PLATE 17 2 102930B01 SHCS SST 5 40 X 25 18 1 102689B06 SHCS BLACK OXIDE 1 4 20 X 88 19 1 102734B12 SSSCPPT 28 X 1 25 BLACK OXIDE 20 1 107544B06 HEAVY FLAT W...

Page 44: ...37 V 1400IJ Manual BELT ADJUSTMENT ASSEMBLY Assembly 311 1721 ...

Page 45: ...T 10 2 311 0529 ASSY SIDE BELT 11 2 44963102 KNOB 5 LOBE WITH 10 32 THREADED INSERT 12 1 903772 CARRIAGE WIDE BELT BLOCK CENTER 13 2 119679B226 BEARING SLEEVE 50 ID X 62 OD X 50 LG 14 6 44748008 SCREW SLS S3 16X5 8 8 32X3 16 15 12 102706B04 BHCS BLACK OXIDE 8 32 X 62 16 2 102732B16 SSSCPPT BLACK OXIDE 10 32 X 2 50 17 5 102688B04 SHCS BLACK OXIDE 10 32 X 63 18 4 102688B03 SHCS BLACK OXIDE 10 32 X 5...

Page 46: ...39 V 1400IJ Manual CARRIAGE ASSEMBLY Assembly 311 1722 ...

Page 47: ...L 55 TEETH 8 2 903931 CARRIAGE MOUNT V1400 9 10 44582021 BEARING BALL R4 25 BORE 10 1 51745019 SHAFT LOWER 11 1 43555302 PULLEY TIMING 12T XL 1 2 BORE 12 1 900939 COVER 13 1 900940 COVER 14 1 900941 COVER 15 1 900942 COVER 16 1 900938 COVER 17 1 900943 COVER 18 4 102688B06 SHCS BLACK OXIDE 10 32 X 88 19 4 102688B02 SHCS BLACK OXIDE 10 32 X 38 20 4 102637B06 FHCS BLACK OXIDE 10 32 X 1 00 21 20 1026...

Page 48: ...41 V 1400IJ Manual BACK PANEL ASSEMBLY 115V Assembly 311 1723 ...

Page 49: ...XT RUN RELAYS W SOLID ST 14 4 3402 CABLE TIE MOUNT 15 6 903121 TIE CABLE BLACK UL 4IN 16 1 611 0430 HARNESS ALARM STATUS 17 1 10501135 ASSY WIRE GROUND V710 IJ 18 1 10501136 ASSY WIRE GROUND V710 19 1 17451110 ASSY GROUND WIRE 20 1 611 0421 HARNESS CNTROL BOARD DRIVE 21 1 84111008 ASSY CABLE DC MOTOR EXT 22 1 84111017 ASSY HARNESS SCR ENABLE 23 4 102760B05 PHMSPH 6 32 X 3 8 24 6 103333B07 KEP NUT ...

Page 50: ...43 V 1400IJ Manual WEDGE ASSEMBLY Assembly 311 1224 ...

Page 51: ...903956 WEDGE GUIDE SHAFT 4 1 903957 WEDGE SUPPORT SHAFT 5 4 43560212 WEDGE MATERIAL SUPPORT 6 1 44963102 KNOB 5 LOBE WITH 10 32 THREADED INSERT 7 1 44633016 ROUND T NUT 8 1 102732B11 SSSCPPT BLACK OXIDE 10 32 X 1 00 9 1 102688B03 SHCS BLACK OXIDE 10 32 X 50 10 2 102637B02 FHCS BLACK OXIDE 10 32 X 38 11 1 102729B01 SSSCPPT BLACK OXIDE 8 32 X 12 ...

Page 52: ...45 V 1400IJ Manual 8 Electrical Components 115V Assembly 611 0418 ...

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Page 54: ...47 V 1400IJ Manual 230V Assembly 611 0419 ...

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Page 57: ... 2018 Streamfeeder BW Integrated Systems Printed in the USA 315 27th Avenue NE Minneapolis MN 55418 USA Tel 763 502 0000 Fax 763 502 0100 Email service streamfeeder com Web www streamfeeder com ...

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