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RDG603A62 

– Issue 2 

 

Page 8 of 19 

SECTION 1 

– Safety Precautions 

1.  General 

 

 NOTICE: 

NEVER PERMIT ANYONE TO OPERATE THE ENGINE WITHOUT PROPER 

TRAINING. 

 

It is the responsibility of the installer/operator to ensure that the finished installation complies 

with  CE  Marking,  the  relevant  Health  &  Safety  requirements  and  the  recreational  craft 

directive before commissioning. 

Ensure that the engine battery isolator switch is in the off position and the key removed from 

the control panel before carrying out any maintenance or repairs. 

2.  Lifting 

 

 DANGER:

 

CRUSH HAZARD!

 NEVER STAND UNDER A HOISTED ENGINE. IF THE HOIST 

MECHANISM FAILS, THE ENGINE WILL FALL ON YOU, CAUSING SERIOUS INJURY 

OR DEATH. 

 

The Lifting points supplied with the engine are for lifting the engine/gearbox only.  A suitable 

spreader bar must be employed to prevent over-stressing either bracket during any lift. 

3.  Rotating Shafts and Belts 

 

 

WARNING:

  

SEVERE HAZARD!

 KEEP HANDS AND OTHER BODY PARTS AWAY FROM 

MOVING/ROTATING PARTS. WEAR TIGHT FITTING CLOTHING AND KEEP YOUR 

HAIR SHORT OR TIE BACK. REMOVE ALL JEWELLERY BEFORE COMMENCING 

WORK. CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS 

USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA.

 

 

Summary of Contents for SHIRE 15 YM DB BARNES

Page 1: ...GINE MANUAL For the following engine model Shire 15 YM DB BARNES Addendum to the Yanmar Marine Engines Manual Standard Model there may be a number of optional extras or alternative components that mig...

Page 2: ...rt symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a sit...

Page 3: ...Issue 2 Page 3 of 19 Engine Details Engine Number Please enter your engine serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering s...

Page 4: ...pleasure Please read it carefully in conjunction with the Yanmar Manual and familiarise yourself with the engine and its parts before operation The information and recommendations given in this manua...

Page 5: ...oning of boat Failure to complete and return the registration form to E P Barrus will result in the warranty period starting from the date of engine manufacture NOT from the date of purchase Engine al...

Page 6: ...rt not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing storage telephone rental inconvenience slip fees insurance coverage loan payments loss o...

Page 7: ...view 11 3 Warning Light Procedure 11 4 Overall Dimensions of the Standard Control Panel 12 SECTION 3 Operation 13 1 Starting the engine for the first time 14 2 Starting Procedure 14 3 Stopping Procedu...

Page 8: ...maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points sup...

Page 9: ...ARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust syst...

Page 10: ...away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all...

Page 11: ...oolant temperature exceeding the maximum safety level The glow plug light will come on when the ignition is first turned on for 5 8 seconds to indicate the heating system is operational When the light...

Page 12: ...opped charging The engine can still be operated for a short period of time Contact your local dealer 6 Glow Plug Light This indicates that the cold start system is operating If the light fails to illu...

Page 13: ...RDG603A62 Issue 2 Page 13 of 19 Figure 1 Standard Control Panel Dimensions SECTION 3 Operation...

Page 14: ...ature overheat warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperatur...

Page 15: ...ble operation without the cost and inconvenience of expensive breakdowns due to poor quality fuel It has also been found that improvements in fuel consumption and start ability are an added benefit of...

Page 16: ...Remove the wires unscrew the nut and pull out the bulb housing from the panel Remove the bulb and replace Refit bulb housing screw the nut back up and refit the wires To replace any gauge Release the...

Page 17: ...RDG603A62 Issue 2 Page 17 of 19 SECTION 5 Wiring Diagrams 1 Shire to Yanmar Extension Loom...

Page 18: ...RDG603A62 Issue 2 Page 18 of 19 2 Standard Control Panel Wiring Diagram...

Page 19: ...he environment Contact local recycling centres or garages or check their websites to find out whether they take or recycle engine fluids If they don t they may be able to direct you to your nearest dr...

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