Barrus Shire 15 70WB Page 8 Manual Download

Page: 8 / 93

RDG603A81

– Issue 2

Page 8 of 93

..................................................................................................................26

12.

Fuel

............................................................................................................................26

13.

Coolant

......................................................................................................................28

14.

Control Cables

...........................................................................................................29

15.

Domestic Battery Bank

..............................................................................................29

16.

Seawater Strainer

......................................................................................................30

17.

Control Panel

.............................................................................................................30

18.

Exhaust System

.........................................................................................................31

19.

Hydraulic Drive Transmissions

..................................................................................35

20.

Hydraulic Pump Drive Option (Shire 70WB)

..............................................................35

21.

PRM 280DP Gearbox with Power Take Off (Option - RDG914A198)

........................36

22.

Engine Start Battery

...................................................................................................36

23.

Installation Check List

................................................................................................37

SECTION 6

– Operation .....................................................................................................38

Starting the engine for the first time

...........................................................................38

Starting Procedure

.....................................................................................................38

Stopping Procedure

...................................................................................................39

Full Load Running

......................................................................................................39

Refuelling

...................................................................................................................39

Diesel Fuel Additive

...................................................................................................40

Single Lever Side Mount Operation - Optional (RDG9210055)

.................................40

Shifting in and out of gear

..........................................................................................40

SECTION 7

– Service Procedure ......................................................................................41

Engine Oil and Filter Change

.....................................................................................41

Air Filter Check and Change

......................................................................................42

Gearbox Oil Change

..................................................................................................42

Disposal of Oil and Related Items

..............................................................................43

Primary Fuel Filter Drain (RDG9188346)

...................................................................44

Primary Fuel Filter Change

........................................................................................45

Secondary Fuel Filter Change

...................................................................................45

Summary of Contents for Shire 15 70WB

Page 1: ...3A81 Issue 2 WORKBOAT ENGINE MANUAL For the following engine model Shire 15 70WB Standard Model there may be a number of optional extras or alternative components that might be fitted to an engine that are not shown in this book ...

Page 2: ...ert symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided co...

Page 3: ...enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual Shire Engine Manuals and Shire Parts Books To access the Shire Engine Manuals and Shire Parts Books on the internet type the following short links into your search engine https www barrus co uk shire manuals https www barrus co uk shire parts ...

Page 4: ...ourself with the engine and its parts before operation The PRM Gearbox Manual is also available from the PRM website www prm newage com If the engine is fitted with an E Kit and or Hybrid options please also read the supplied manuals for them carefully The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserv...

Page 5: ...ice Record Card located at the back of this manual regarding hand over and commissioning of boat E P Barrus staff or their representatives can only carry out warranty repairs if there is suitable access and room around the engine to work safely Failure to complete and return the registration form to E P Barrus will result in the warranty period starting from the date of engine manufacture NOT from...

Page 6: ...l or consequential damages are not covered by this warranty Engine electrical systems fitted with alternator boost charge systems or any other electrical management systems are not covered by warranty Engine and fuel equipment is not covered by warranty if bio diesel that does not comply with EN15940 is used in the fuel system See 5 Refuelling of Section 6 Operation Also if no type of water trap i...

Page 7: ...dard Control Panel 16 2 Deluxe Control Panel 16 3 Control Panel Overview 17 4 Warning Light Procedure 17 5 Overall Dimensions of the Standard Control Panel 19 6 Overall Dimensions of the Deluxe Control Panel 19 SECTION 5 Installation 20 1 Ventilation 20 2 Engine Beds 20 3 Engine Cooling Water Inlet and Outlet Hose Connections 20 4 Pressurised Water Header Tank 20 5 Shaft Connection and Propeller S...

Page 8: ...tallation Check List 37 SECTION 6 Operation 38 1 Starting the engine for the first time 38 2 Starting Procedure 38 3 Stopping Procedure 39 4 Full Load Running 39 5 Refuelling 39 6 Diesel Fuel Additive 40 7 Single Lever Side Mount Operation Optional RDG9210055 40 8 Shifting in and out of gear 40 SECTION 7 Service Procedure 41 1 Engine Oil and Filter Change 41 2 Air Filter Check and Change 42 3 Gear...

Page 9: ...ations and Capacities 52 2 Service Intervals 53 SECTION 9 Wiring Diagrams 54 1 Engine Wiring Diagram Shire 70 54 2 Standard Control Panel Wiring Diagram 55 3 Deluxe Control Panel Wiring Diagram 56 4 Prestolite 24 Volt 120 Amp Alternator Wiring Diagram 57 SECTION 10 Technical Data 59 1 Engine Data 59 2 Return Diesel System 59 3 Dry Weight of Engine Data 59 SECTION 11 Fault Diagnosis 60 1 Failure In...

Page 10: ...ecreational Propulsion Engine with the requirements of the Recreational Craft Regulations 2017 UKCA Marking 70 3 Declaration of Incorporation of Partly Completed Machinery 71 4 EU Declaration of Conformity with the Exhaust Emissions Requirements of Directive 2013 53EU 75 SECTION 16 Lubricant Safety Data Sheets 76 1 Golden Film Running In Oil 76 2 Ground Force 10W 40 84 SECTION 17 Shire Service Rec...

Page 11: ...l before carrying out any maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shaf...

Page 12: ...AZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new b...

Page 13: ...entilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip the battery on its side Please see label on battery or manufacturer s instructions for specific information Make sure the start battery fitted is of the correct recommended capacity as s...

Page 14: ...Type of Engine Description WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications Note There are a number of other optional extras that may be fitted to an engine that are not listed here A list of common item service part numbers can be found in Section 13 S...

Page 15: ...ight Side Viewed from rear Note There are a number of other optional extras that may be fitted to an engine that are not shown here Description 1 Coolant Heat Exhanger 2 50 Amp 12 Volt Alternator 3 Seawater Pump Crankshaft Driven 4 Gearbox Oil Cooler Description 5 Air Filter 6 Gearbox 7 Oil Filter 8 Primary Fuel Filter 9 Secondary Fuel Filter 10 Gearbox Drain Pump 11 Engine Sump Pump ...

Page 16: ... Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch 9 50A Alternator O...

Page 17: ...ng lights will go out Please note that the water temperature warning light and glow plug light operate slightly differently The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level The glow plug light will come on...

Page 18: ...mmediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 50A Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can still be operated for a short period of time Contact your local dealer 6 150 240A Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can stil...

Page 19: ...5 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 6 Standard Control Panel Dimensions 6 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 7 Deluxe Control Panel Dimensions ...

Page 20: ...ese should be a minimum of 10mm thick extended rearward and be welded to the hull and forward to the bulkhead Webs or gussets must be welded in place midway to prevent flexing 3 Engine Cooling Water Inlet and Outlet Hose Connections The connections are on the right hand starboard side of the engine Use 100mm ID suitable machine flexible exhaust hose Do not step down to a smaller size Use a good qu...

Page 21: ...peller Selection Some type of flexible coupling must be used to connect the gearbox output flange to the propeller shaft flange Please note underperforming engines will not be covered under warranty if the cause of the poor performance is found to be the use of an inappropriate propeller 6 Engine Anti Vibration Mounts Ensure that the engine feet do not end up at the top of the thread on the engine...

Page 22: ...engine rails If the engine room space is a problem the mounts can be fitted slightly further back in the alternative holes and the front of the rail cut off leaving 50mm of material to retain strength measuring from the centre of the mount hole to the front end of the rail Note This procedure is only possible on non E Kit engines and may result in a very slight increase in vibration AV mount insta...

Page 23: ...23 of 93 Figure 10 Correct Anti Vibration Mount Installation Description 1 Normal mounting position 2 Alternative mounting position if engine compartment space is restricted Figure 11 Anti Vibration Mount Installation Points ...

Page 24: ... fully flexible drive couplings should still have the engine and shaft alignment as close as possible A dummy shaft may be required for this purpose Some types of flexible shaft couplings require the input and output to be misaligned check with the coupling manufacturer s installation instructions Minimum clearance of 25mm between rails and engine beds 8 Engine Inclination The engine installation ...

Page 25: ... a minimum cross sectional area of at least 70mm2 A 24v 120A alternator should have a minimum cable cross sectional area of 40mm2 Both the negative battery terminals can be connected to a common earth point The 240A alternator is of the insulated earth design and requires a heavy duty earth cable installed at all times The electrical system complies with EN ISO 10133 The electrical supply for the ...

Page 26: ...s electrical system 11 Engine Oil WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE OIL HOT ENGINE OIL MAY SPLASH AND BURN YOU NOTICE ENGINE OIL WITH A HIGHER API CLASS THAN CD IS UNSUITABLE FOR CANAL BOAT OPERATION AND WILL CAUSE ENGINE DAMAGE IF USED All Shire engines are supplied fully run in Check oil levels in engine and gearbox before starting The Shire 70 uses engi...

Page 27: ...y fitted to the main supply and return pipes with compression fittings The engine hoses should have sufficient slack to absorb engine movement without placing strain on the hoses and be securely clipped to prevent accidental damage and chafing Initially fill the fuel system by loosening the bleed screw on the top of the primary fuel filter water trap Turn on the ignition to operate the electric fu...

Page 28: ...NE OPERATION IF THE CAP IS LOOSE WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE COOLANT HOT ENGINE COOLANT MAY SPLASH AND BURN YOU Yanmar recommend a coolant mix of 50 clean tap water and 50 antifreeze Open the calorifier taps if fitted to fill the calorifier system and displace air To fill the cooling system for the first time fill the boat skin via the inlet hose con...

Page 29: ...HIS WILL RESULT IN A SPARK AND MAY CAUSE AN EXPLOSION OR FIRE WARNING BURN HAZARD BATTERIES CONTAIN SULPHURIC ACID NEVER ALLOW BATTERY FLUID TO COME IN CONTACT WITH SKIN EYES OR CLOTHING SEVERE BURNS COULD RESULT MAKE SURE THE CORRECT PERSONAL PROTECTION EQUIPMENT IS WORN Domestic battery banks that are too large create excessive loads on the domestic alternator Alternators running at maximum outp...

Page 30: ...Seawater Strainer A bulkhead mounted seawater strainer or similar is NOT supplied with the engine We recommend that one is fitted between the seawater inlet seacock and the sea water pump inlet 17 Control Panel CAUTION All Shire engines are supplied with an engine control panel that shows RPM and hours run and include warning lights and a warning buzzer The deluxe panels also have additional gauge...

Page 31: ...ck the reading Barrus Alternator Amps Barrus Tacho reading 50 10 50 11 00 Alternative or non standard alternators will require calibrating and checking by trial and error with a hand held tacho until the engine speed and indicated tachometer speed are the same For the majority of the engines the tacho is driven by the 50A alternator The Shire 70 has an energised to run system 18 Exhaust System WAR...

Page 32: ...gure 14 Figure 14 Correct Exhaust Installation Work Boat with Water Injected Exhaust If the engine is installed low down in the boat below the outside water level a system such as a Lift Silencer with a siphon break system must be used to prevent sea water from flowing back down the exhaust and into the engine Lift Silencer The correct installation of the lift silencer is vital to safety and to av...

Page 33: ...rall design of the system and choice of components will have a result on the back pressure in the exhaust which is vital to the performance and life of the engine The back pressure falls within the manufacturers recommended range when using the optional exhaust system with the engine Barrus recommend that Halyard M I Limited are used for the Lift Silencer Siphon Break and other components Contact ...

Page 34: ...g Instructions 1 The unit must be positioned upright well above waterline The height above waterline will vary from vessel to vessel but will be between 150mm and 2 metres Please seek guidance on this if you are unsure or if you are not familiar with the correct way to incorporate a siphon breaker into your particular exhaust system 2 The inverted U bend at the top must be connected to a hose drai...

Page 35: ...No additional restriction to engine coolant flow is present Skin tanks will also need to be increased by up to approx 10 to dissipate the additional heat generated when a hydraulic drive system or hydraulic bow thruster is used Or An additional separate skin tank of suitable capacity with separate water circulating pump will need to be fitted for a hydraulic drive transmission Hydraulic oil cooler...

Page 36: ...s designed for driving hydraulic pumps made to SAEJ77 Series specification The maximum power which can be transmitted is 22kW 29 5hp per 1000rpm The power take off operates in the opposite direction to the gearbox input shaft The output of the live power take off is the same speed as the engine 22 Engine Start Battery For the required specification of the Engine Start Battery please refer to Secti...

Page 37: ...of coolant in header tank or manifold and correct ratio of antifreeze to water Engine and gearbox oil levels are as specified Throttle and gear cables correctly adjusted and operating smoothly All pipework and cabling supported and not chaffing slack to allow movement of engine Engine control panel installed in a position where it is not out in the open Confirm engine control panel gauges and warn...

Page 38: ...nition key Turn key to on position The glow plug light will illuminate Observe warning lights and gauges on deluxe panel Note The engine water temperature overheat warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level Wait for the g...

Page 39: ... control lever to idle position Turn key to the off position 4 Full Load Running Running diesel engines near their rated output maximum load regularly will disperse accumulated carbon and condensation enhancing engine life and reducing emissions Running the engine at or near maximum speed whilst in gear may not be possible on inland waterways with speed limits in place This will have to be carried...

Page 40: ... is recommended on Shire engines The quality of the fuel available when cruising is often unknown Also the fuel may have been in storage for long periods of time The use of additives will ensure that your engine fuel injection system is in top condition which should result in many years of smooth reliable operation without the cost and inconvenience of expensive breakdowns due to poor quality fuel...

Page 41: ...ainer Operate the pump handle to empty the sump Note Remember to refit the blanking plug afterwards Place a drip tray under the engine to catch the small amount of oil that will escape from the oil filter Using an oil filter removal tool slacken the filter from the engine block in an anti clockwise direction Remove the tool and spin off the filter Lightly oil the new filter O ring seal and install...

Page 42: ...OIL HOT OIL MAY SPLASH AND BURN YOU Some engines will have a gearbox sump pump fitted To change the oil in this circumstance follow the same procedures as were outlined for changing the engine oil For engines without a gearbox sump pump follow the procedure below Change the gearbox oil while it is still warm Please refer to the gearbox manual for more information Place a tray beneath the gearbox t...

Page 43: ... Gearbox 4 Disposal of Oil and Related Items NOTICE ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take to your local waste oil disposal point Do not allow oil or contaminated parts to enter the inland water way system Level dipstick Filler Plug Level dipstick Filler Plug ...

Page 44: ... Loosen the drain screw located in the bottom of the fuel filter water trap Figure 17 Drain off any water Once the water has been drained retighten the drain screw It is unlikely the complete fuel system will require bleeding Run engine for 5 minutes Check that the drain union is tight and that there are no leaks Do not over tighten the drain screw The boat builder should have fitted an additional...

Page 45: ...nch Unscrew the filter until loose then remove by hand Retain the metal fuel filter drain screw from the old filter and reuse in the new filter The part number for the drain screw is RDG9189022 Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into the filter head Tighten by hand only Turn the main boat fuel suppl...

Page 46: ...ling System DANGER SCALD HAZARD NEVER REMOVE THE COOLANT PRESSURE CAP IF THE ENGINE IS HOT STEAM AND HOT COOLANT WILL SPURT OUT AND SERIOUSLY BURN YOU TIGHTEN THE CAP SECURELY AFTER BEING REMOVED STEAM CAN SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE COOLANT HOT ENGINE COOLANT MAY SPLASH AND BURN YOU To check the ...

Page 47: ...STARTING THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Ensure the ignition key is removed before carrying out any adjustments Turn the battery master switch to the off position before carrying out any adjustments Depress the longest run of the drive belt to be checked If the travel exceeds 15 20mm using hard finger pressure the belt needs re tensioning L...

Page 48: ...limit of travel Some boat builders may remove one or more of the alternators during the installation of the engine It is essential that when the alternators are refitted that the alignment is perfect or premature belt wear will occur 12 Belt Replacement WARNING SEVERE HAZARD KEEP HANDS AND OTHER BODY PARTS AWAY FROM MOVING ROTATING PARTS WEAR TIGHT FITTING CLOTHING AND KEEP YOUR HAIR SHORT OR TIE ...

Page 49: ... rear of the panel Remove the wires unscrew the nut and pull out the bulb housing from the panel Remove the bulb and replace Refit bulb housing screw the nut back up and refit the wires To replace any gauge Release the panel from its mounting The gauges are accessible from the rear of the panel Unplug the wire connectors unscrew and pull the gauge out of the panel Replace the gauge and refit Reatt...

Page 50: ...ilable from chandleries to assist with this task Note Do not lever against the front of the pulley housing as it is easily damaged Inspect the pump housing and front housing for damage or wear Replace the impeller Replace the cover plate gasket if damaged Replace any other worn components as necessary 16 Engine Heat Exchanger Tube Stack Flushing When the engine is cold drain the water from the eng...

Page 51: ...efill the engine with coolant as described earlier 17 Winterisation of Seawater Cooling System To prevent frost damage to the seawater cooling circuit components due to water freezing ensure all seawater or raw water is drained from the system Alternatively run neat antifreeze through the seawater pump inlet to protect the system Ensure that the antifreeze is drained before starting the engine dur...

Page 52: ...TECTION EQUIPMENT IS WORN 1 Specifications and Capacities Specification of Coolants and Lubricants to use Component Lubricant Engine SAE 10W 40 API Class CD Oil Coolant 50 Clean Water 50 Ethylene Glycol Antifreeze Gearbox SAE 10W 40 API Class CD Oil Engine Oil Capacity with Filter Engine Capacity Litres Capacity Pints Shire 70 10 5 18 5 Gearbox Oil Capacity Including Cooler Gearbox Capacity Litres...

Page 53: ...s OR 12 Months Drain water every 50 hours OR Monthly Engine Fuel Filter Every 700 Hours OR 12 Months If large quantities of dirt or water are found in the Primary Fuel Filter then change at 350 hours Air Filter Element 175 Hours Every 700 hours OR 24 Months Sooner if required Drive Belts Daily As required Adjust as necessary All Hoses 50 Hours As required Check hoses for damage or leaks Replace as...

Page 54: ...RDG603A81 Issue 2 Page 54 of 93 SECTION 9 Wiring Diagrams 1 Engine Wiring Diagram Shire 70 Figure 19 Shire 70 Wiring Diagram ...

Page 55: ...RDG603A81 Issue 2 Page 55 of 93 2 Standard Control Panel Wiring Diagram Figure 20 Standard Control Panel Wiring Diagram ...

Page 56: ...RDG603A81 Issue 2 Page 56 of 93 3 Deluxe Control Panel Wiring Diagram Figure 21 Deluxe Control Panel Wiring Diagram ...

Page 57: ...D or AVI147J3113HD models so does not need connecting on those two models The W Tacho is an option when a rev counter is fitted and is not required for alternator functionality The DFM Field Monitor usage is dependent on the engine and is not required for alternator functionality The Terminal 15 Ignition provides excitation and MUST be connected The L Warning Lamp is an option when a warning lamp ...

Page 58: ...h connection to the engine Note The Prestolite 24 Volt 120 Amp Alternator connects to the 12V Ignition on Switched Terminal shown on the Shire 70 Engine Wiring Diagram See 1 Engine Wiring Diagram Shire 70 of Section 9 Wiring Diagrams A 12v ignition operated relay may be required to switch on the 24v supply to Terminal 15 if the alternator is a stand alone item fitted to a 12v engine ...

Page 59: ...change accordingly Engine Model Shire 70 TNV98 ZNSA Type Vertical In Line Diesel Engine Combustion System Direct Injection Aspiration Naturally Number of Cylinders 4 Bore x Stroke 98 x 110mm Displacement 3 319L Rated Output Speed 52kW 70hp at 2500rpm Low Idling 1000 rpm when warm 1300 rpm when cold High Idling 2600 25 rpm Direction of Rotation Counter clockwise viewed from Flywheel End Normal Oil ...

Page 60: ... contact your Shire Dealer Figure 23 Failure Indicator Light When the engine is started the failure indicator light will always come on for two seconds whether or not any faults exist 2 Examples Of Fault Code Light Sequences If an accelerator sensor failure is detected when the engine is started the failure indicator light will flash in a pattern of five equal flashes as shown in Figure 24 Figure ...

Page 61: ...en one long flash followed by 3 short flashes as shown in Figure 25 Figure 25 EGR Valve Failure When two or more faults occur at the same time the failure indicator light will indicate all the failures one by one in the ascending order of the number of flashes 1s 3s 2s 3s When the engine is started Upper 1 flash Continuously ON ON OFF Lower 3 flashes 0 5s ...

Page 62: ...P1213 3 Mechanical Failure P1211 7 9 Engine Overspeed P0219 0 1 1 Spare Speed Sensor Failure Low Voltage P1340 4 1 2 Can Communication U0001 12 1 3 EGR Step Motor A Phase Failure Disconnection P1402 4 A Phase Failure Short Circuit P1403 3 B Phase Failure Disconnection P1412 4 B Phase Failure Short Circuit P1413 3 C Phase Failure Disconnection P1422 4 C Phase Failure Short Circuit P1423 3 D Phase F...

Page 63: ...2 3 ECU Supply Voltage Lower Limit Error P0562 1 Upper Limit Error P0563 0 2 4 Sensor 5V Failure Low Voltage P0642 4 Failure High Voltage P0643 3 Intermittent Failure P1644 2 2 5 ECU Internal Temperature Rise Error P0634 0 3 1 Oil Pressure Lower Limit Error P1198 1 3 2 Battery Charge Lower Limit Error P1568 1 3 3 Cooling Water Temperature Error P1217 0 3 4 Air Cleaner Mechanical Failure P1101 0 3 ...

Page 64: ...BYSHIRE Midland Canal Centre 01283 701933 info mccboats co uk DEVON Darthaven Marina 01803 752242 admin darthaven co uk Mobile Marine 01297 631821 mobilemarine btconnect com Sleeman Hawken Ltd 01626 778266 sales sleeman hawken co uk Tonto Marine 01803 844399 enquiries tontomarine co uk DORSET Purbeck Marine 01202 686592 purbeckmarine aol com Rob Perry Marine 01297 631314 sales robperrymarine co uk...

Page 65: ...711762 boats hawkinsyard freeserve co uk Onboard Energy 02476 393333 sales onboardenergy com Springwood Haven Leisure Ltd 0845 4566572 enquiries springwoodhaven co uk Valley Boat Services Ltd 07990528123 enquiries valleycruises co uk WEST MIDLANDS Stephen Goldsbrough Boats 01564 778210 andy sgboats com WILTSHIRE Devizes Marina 01380 725300 sales devizesmarina com Foxhangers Marine 01380 828795 inf...

Page 66: ... 35170 Raw Water Pump Impeller RDG0109627 Supersedes to 17 200 107 Control Panel Standard Control Panel RDG20710110 Deluxe Control Panel RDG20710111 Fuses The electrical system is fitted with two blade type fuses and three ceramic fuses Shire 70WB Engine Alternator 80 amp Engine Pre Heat 80 amp Engine Start 60 amp Control Panel Supply 15 amp RDG3245 Main Permanent Live 10 amp RDG1437 Engine Oil En...

Page 67: ...rt No RDG80210219 Shire Parts Book On the E P Barrus Website there is a Shire 70WB Parts Book which has a more extensive list of parts available for your engine To access the Shire Parts Books on the internet type the following short link into your search engine https www barrus co uk divisions marine diesel shire downloads shire parts p 1 ...

Page 68: ... the environment Contact local recycling centres or garages or check their websites to find out whether they take or recycle engine fluids If they don t they may be able to direct you to your nearest drop off point depending on the volume Recycle your coolant oil fuel in distinct well sealed containers that are clearly labelled Waste Electrical Electronic Equipment WEEE and Battery recycling Parts...

Page 69: ...98 ZNSA HPiVS iR1105 T006 I 01 00 Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification RCD II 2013 53 EU B 2 Exhaust emission requirements EN ISO 8178 B 3 Durability 2013 53 EU 4 2017 Test Cycle 1 B 4 Owner s Manual ISO10240 Annex 1 C Noise Emissions See Declaration of Conform...

Page 70: ...PiUK R1105 T006 I 01 00 Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification RCD II 2013 53 EU B 2 Exhaust emission requirements EN ISO 8178 4 2017 Test Cycle 1 B 3 Durability 2013 53 EU B 4 Owner s Manual ISO10240 Annex 1 C Noise Emissions See Declaration of Conformity of the...

Page 71: ...ex I relating to the design and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive when installed in accordance with the installation instructions that accompany the e...

Page 72: ...y and reliability of control systems Yes 3 No 3 3 The control systems are designed and constructed to withstand the intended operating stresses and external influences A fault in the hardware or software of the control system errors in the control system logic or reasonably foreseen human error during operation does not lead to hazardous situations The operation of the control systems is to be des...

Page 73: ...9 Risks of uncontrolled movements 1 4 REQUIRED CHARACTERISTICS OF GUARDS AND PROTECTIVE DEVICES 1 4 1 General requirements No No Guards to be specified and fitted by the boat builder installer 1 4 2 1 Fixed guards No No 1 4 2 2 Interlocking movable guards Not applicable By boat builder installer 1 4 2 3 Adjustable guards restricting access 1 4 3 Special requirements for protective devices 1 5 RISK...

Page 74: ...ce warning stickers are fitted on surfaces that may become hot during operation All other protection or warnings to be made by the boat builder installer 1 7 1 1 Information and information devices Yes 13 Yes 13 13 The control panel is simple to understand and use Other control measures and information on the use of the machinery is to be carried out by the boat builder installer 1 7 1 2 Warning d...

Page 75: ...o the design and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive When installed in accordance with the installation instructions that accompany the engine 5 In case...

Page 76: ...0 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 HAZARDS IDENTIFICATION 2 1 Classification of the substance or mixture Classification 1999 45 EEC Not classified 2 2 Label elements Risk Phrases NC Not classified Safety Phrases P13 Safety data sheet available for professional user on request P14 Cont...

Page 77: ...RST AID MEASURES 4 1 Description of first aid measures General information Get medical attention if any discomfort continues Inhalation In case of inhalation of spray mist Move person into fresh air and keep at rest Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin contact Remove contaminated clothing immediate...

Page 78: ...rs or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Contain spillage with sand or earth Use sealed containers for reclamation or dispose of at a licenced hazardous waste collection point Avoid contact with water Spillages or uncontrolled discharges into watercourses must be IMMEDIATELY alerted to the Env...

Page 79: ...f risk of splashing wear safety goggles or face shield Other Protection Use barrier creams to prevent skin contact Hygiene measures Wash promptly with soap water if skin becomes contaminated Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental Exposure Controls Do not allow product to contami...

Page 80: ...ot expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Dermal LD50 2000 mg kg Rabbit Not expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Inhalation LC50 Not determined The product is unlikely to present any signifi...

Page 81: ...Based on available data the classification criteria are not met Not considered toxic to fish Based on available data the classification criteria are not met 12 2 Persistence and degradability The product contains mineral oil which has limited biodegradability in CEC test methods but will biodegrade slowly in aerobic water and sediments and is considered ultimately biodegradable Degradability The p...

Page 82: ...vention and Control Act 1999 Special Waste regulations 1996 Control of Pollution Oil Storage England Regulations 2001 Statutory Instruments The Chemicals Hazard Information and Packaging for Supply Regulations 2009 S I 2009 No 716 Approved Code Of Practice Safety Data Sheets for Substances and Preparations Guidance Notes Workplace Exposure Limits EH40 EU Legislation Dangerous Preparations Directiv...

Page 83: ...se long term adverse effects in the aquatic environment R43 May cause sensitisation by skin contact NC Not classified R41 Risk of serious damage to eyes R51 53 Toxic to aquatic organisms may cause long term adverse effects in the aquatic environment Hazard Statements In Full H318 Causes serious eye damage H317 May cause an allergic skin reaction H413 May cause long lasting harmful effects to aquat...

Page 84: ...ier of the safety data sheet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Classified Health hazar...

Page 85: ...ption of first aid measures General information Get medical attention if any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin con...

Page 86: ...ntering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or u...

Page 87: ...0 01 mg l Sediment Freshwater 132000 mg kg Sediment Marinewater 13200 mg kg Soil 263000 mg kg Fresh water 0 1 mg l Phenol dodecyl sulfurized carbonates calcium salts overbased DNEL Industry Dermal Short term systemic effects 80 mg kg day Industry Inhalation Short term systemic effects 167 mg m Industry Dermal Long term systemic effects 20 8 mg kg day Industry Inhalation Long term systemic effects ...

Page 88: ...t be used if the airborne contamination exceeds the recommended occupational exposure limit Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental exposure Do not allow product to contaminate land Controls SECTION 9 Physical and Chemical Properties 9 1 Information on basic physical and chemical...

Page 89: ...lames and other sources of ignition 10 5 Incompatible materials Materials to avoid Strong oxidising agents 10 6 Hazardous decomposition products Hazardous decomposition Oxides of carbon Oxides of nitrogen Products SECTION 11 Toxicological information 11 1 Information on toxicological effects Acute toxicity oral Notes oral LD Not expected to be highly toxic based on information of ingredients Based...

Page 90: ...re may cause skin dryness or cracking Eye contact May cause temporary eye irritation Acute and chronic health Prolonged or repeated contact with used oil may cause serious skin diseases such as Hazards dermatitis and skin cancer SECTION 12 Ecological Information Ecotoxicity Based on available data the classification criteria are not met Not regarded as dangerous for the environment 12 1 Toxicity T...

Page 91: ...tal hazards Environmentally hazardous substance marine pollutant 14 6 Special precautions for user Not applicable 14 7 Transport in bulk according to Annex II of MARPOL73 78 and the IBC Code Transport in bulk according to Not applicable Annex II of MARPOL 73 78 and the IBC Code SECTION 15 Regulatory information 15 1 Safety health and environmental regulations legislation specific for the substance...

Page 92: ...mpt Korea KECI All the ingredients are listed or exempt China IECSC All the ingredients are listed or exempt Philippines PICCS All the ingredients are listed or exempt New Zealand NZIOC All the ingredients are listed or exempt SECTION 16 Other information Revision comments NOTE Lines within the margin indicate significant changes from the previous revision Revision date 11 11 2015 Revision 1 SDS n...

Page 93: ...ssion of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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