Baroness LM551 Owner'S Operating Manual Download Page 66

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Maintenance Precautions

Caution

First, learn well the maintenance operations
you plan to perform.

Important

Use tools appropriate for each maintenance
operation.

Important

For the safe and best performance of your
machine, use Baroness genuine parts for
replacement and accessories.
Please note that our product warranty may be
void if you use non-genuine parts for
replacement or accessories.

LM551

Maintenance

Page 5-2

Maintenance Precautions

Summary of Contents for LM551

Page 1: ...5 Unit Reel Mower Owner s Operating Manual Serial No LM551 10001 Required reading Read this manual and the Owner s Manual for the engine before using the machine Original Instructions Ver 1 0...

Page 2: ...duct safely and take advantage of its best performance For details on the handling adjustment and inspection of the attachments refer to the Owner s Operating Manual for the attachments Keeping the Ow...

Page 3: ...sha Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regar...

Page 4: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cu...

Page 5: ...se Page 4 2 Tightening torques Page 4 14 Adjustment Before Operating Page 4 17 Procedure to Start Stop Engine Page 4 21 Operation of Each Section Page 4 23 Instruments Page 4 35 Travel of Machine Page...

Page 6: ...LM551 Contents...

Page 7: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and storage Page 1 4 Safety LM551 Safety Page 1 1...

Page 8: ...opes Incorrect hitching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these instructions to use or service the machine Local regulations may restrict the age of the op...

Page 9: ...for humps and hollows and other hidden hazards 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 Never operate across the face of the slope unless the machine is designed for this purpose Never drive the machine on a...

Page 10: ...units unless a positive machanical lock is provided 13 14 15 16 17 18 19 20 21 22 23 24 1 2 To reduce the fire hazard keep the engine silencer muffler battery compartment fuel storage area cutting uni...

Page 11: ...not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective...

Page 12: ...LM551 Safety Page 1 6 Safe Operating Practices...

Page 13: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About the Waste disposal Page 2 2 Disposal LM551 Disposal Page 2 1...

Page 14: ...conomical use of resources It may be required by local laws About the Waste disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regu...

Page 15: ...5 Noise Emission Decal Page 3 5 Year of Manufacture Decal Page 3 5 ROPS Authentication Decal Page 3 5 Battery capacity decal Page 3 5 Recycle Decal Page 3 5 Safety Signs and Instruction Signs Page 3...

Page 16: ...lb 4 6 kg Minimum turning radius LH52 Front wheel outer wheel outside 120 47 in 306 cm Outer side of unit 136 61 in 347 cm LH62 Front wheel outer wheel outside 120 47 in 306 cm Outer side of unit 136...

Page 17: ...ound pressure level This machine was confirmed to have a continuous A weighted sound pressure level of 84 dB by measuring identical machines in accordance with the procedure specified in ISO5395 1 201...

Page 18: ...l rotation stop switching lever 14 Fuel tank 15 Hydraulic tank 16 Mower unit 1 17 Mower unit 2 18 Mower unit 3 19 Mower unit 4 20 Mower unit 5 F G A B D C E quwxcl 098 Names of Each Section_002 A Seri...

Page 19: ...tes the year when this machine was manufactured YEAR OF MANUFACTURE wvzv36 001 Year of Manufacture Decal_001 ROPS Authentication Decal The ROPS authentication decal indicates the manufacturer model et...

Page 20: ...y or peel off replace them with new ones Part numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of Safety Signs and In...

Page 21: ...nd Instruction Signs_004 6 6iul4h 137 Positions of Safety Signs and Instruction Signs_005 10 6iul4h 138 Positions of Safety Signs and Instruction Signs_006 Product Overview LM551 Product Overview Page...

Page 22: ...way Warning May cut your hand or leg Keep hands and feet away from moving parts Warning Be careful of exhaust emissions Caution Rollover Do not work on slopes of 15 degrees or more When you descend a...

Page 23: ...001930 Decal caution to getting pinched Caution May pinch There is a risk of being pinched 7 qigqnx 041 K4205001940 Decal caution fire Warning Keep fire away 8 qigqnx 045 K4205001970 Decal caution spo...

Page 24: ...d to jack up Do not jack up 13 4GRNCEG FCOCIGF 4125 FQ PQV TGRCKT QT TGXKUG P CNVGTCVKQP QH 4125 OWUV DG CRRTQXGF D OCPWHCEVWTGT 6Q OCKPVCKP QRGTCVQT RTQVGEVKQP CPF 4125 EGTVKHKECVKQP qigqnx 072 K4205...

Page 25: ...s Page 4 22 Operation of Each Section Page 4 23 Cautions for when You Leave the Machine Page 4 23 Operation Decals Page 4 23 Proximity Sensor Page 4 28 Relays Page 4 28 Light Switch Page 4 29 Travelin...

Page 26: ...front and back of the radiator cover with water or compressed air Radiator Inspection of Radiator Make sure that there is no damage to the radiator 1 2 1 2 1 Make sure that the radiator is not contami...

Page 27: ...f Radiator_004 1 Hood 2 Radiator 3 4 5 6 Carefully clean the radiator with water or compressed air Coolant Inspection of Coolant Caution Do not touch the radiator or coolant during engine operation or...

Page 28: ...y_001 1 Reserve tank 2 Reserve tank cap 1 If no coolant is in the reserve tank follow the steps below to supply clean water soft water Open the radiator cap and then supply clean water soft water up t...

Page 29: ...gauge Check underneath the machine for oil leakage 1 2 3 1 2 3 Supply of Hydraulic Oil Important Do not mix different types of oil Important Use Shell Tellus S2M46 or equivalent as hydraulic oil Remo...

Page 30: ...Cleaner_001 1 Air cleaner 2 Vacuum indicator Make sure that there is no damage to the air cleaner Make sure that the air cleaner element is not contaminated 3 4 5 6 1 2 3 Cleaning of Air Cleaner A con...

Page 31: ...OWER LEVEL minimum fluid level line Caution Implement after the engine and muffler etc have well cooled down Otherwise you may get burned Open the radiator cover 2 1 1 2 48yhlu 011 Inspection of Batte...

Page 32: ...1 2 Tire size Pneumatic pressure Front wheel 26 5 x 14 00 12 120 kPa 1 2 kgf cm2 Rear wheel 20 x 12 00 10 140 kPa 1 4 kgf cm2 Brake Inspection of Brake While traveling depress the brake pedal firmly...

Page 33: ...vel gauge 2 Upper limit 3 Lower limit Supply of Engine Oil Important Do not supply too much engine oil Otherwise the engine may be damaged Important Do not mix different types of engine oil Important...

Page 34: ...the engine and allowing it to cool down completely If the fuel gauge located in the operation panel indicates a level close to E EMPTY supply fuel diesel at your earliest convenience The fuel tank cap...

Page 35: ...nce Schedule and whenever the float is raised by water Stop the engine and then turn the key switch to the OFF position Place a container under the water separator Close the fuel cock of the water sep...

Page 36: ...r debris has accumulated in the cup Stop the engine and then turn the key switch to the OFF position Place a container under the water separator Close the fuel cock of the water separator 9 10 11 1 2...

Page 37: ...that there is no fuel leakage Make sure that the fuel filter is not damaged or dirty 10 11 12 1 2 Oil Leakage Inspection of Oil Leakage Caution When performing maintenance on the hydraulic system lowe...

Page 38: ...others The table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause...

Page 39: ...4 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 87 581...

Page 40: ...1 060 49 1 366 40 920 50 1186 03 Wheel mounting base Slotted nut 1 20UNEF of hydraulic motor 280 300 2 855 16 3 059 10 2 478 28 2 655 30 Wheel K0034120352 BOLT 8T P1 5 M12 35 67 85 683 20 866 75 593...

Page 41: ...K locked Adjustment of Seat Use the adjustment levers to adjust the seat Adjust the position to fit the operator Use the forward backward adjustment lever to adjust the seat back and forth Use the til...

Page 42: ...e the lock nut to a position where it will not interfere when the dial is turned 6 5 4 3 2 1 8 7 1 2 3 96fzvf 002 Adjustment of Reel Rotation Control Valves_002 1 Dial 2 Lock nut 3 Indicating screw 1...

Page 43: ...Control Valves_006 4 5 1 Dial 2 Lock nut 3 Indicating screw 4 Reel rotation label Use the specialized wrench accessory to tighten the lock nut for the dial Adjustment of Mower Stopper Pin The mower st...

Page 44: ...in Tighten the lock nut 1 2 3 4 5 A 1 2 3 3ttzyg 002 Adjustment of Mower Stabilizer_001 1 Lock nut 2 Nut 3 Spring A 140 0 mm 5 51 in Adjustment of Stopper Nuts The stopper nut adjusts the movement ran...

Page 45: ...Set the reel rotation switch to the Stop position Move the mower unit up down lever to the neutral position 1 2 3 4 5 Make sure that the traveling pedal is in neutral position Move the throttle lever...

Page 46: ...separator Safety Mechanisms This machine features a safety device for starting stopping the engine As for starting the engine the safety device prevents the engine from starting unless it meets each...

Page 47: ...ot sufficiently effective use the wheel stoppers to secure the machine Operation Decals 5 4 1 2 3 1 6 6n6oux 150 Operation Decals_001 1 Decal key switch 2 Decal engine rotation 3 Decal light switch 4...

Page 48: ...1 4 3 2 STOP 6n6oux 021 2 Decal engine rotation This indicates the low high speed of engine rotation 1 High speed 2 Low speed 1 2 6n6oux 144 3 Decal light switch Note Depending on the specifications t...

Page 49: ...ositions of the mower unit 1 Down 2 Up 1 2 6n6oux 041 6 Decal traveling working selector switch It illustrates ON OFF of slight lift function 1 ON 2 OFF 1 2 6n6oux 043 7 K4203001710 Decal tilt steerin...

Page 50: ...dicates brake BRAKE 6n6oux 132 10 K4203001430 Decal FORWARD This indicates forward travel 6n6oux 128 11 K4203001440 Decal BACKWARD This indicates backward travel 6n6oux 129 12 K4203001660 Decal engine...

Page 51: ...cutter cutting cylinder 1 OFF mowing rotation 2 ON back lapping rotation 1 2 6n6oux 082 15 K4203001300 Decal reel rotation This indicates the Rotate position for the reel cutter cutting cylinder 6n6ou...

Page 52: ...ng cylinders and mower unit lowering selection The operating condition can be checked by the illumination of the LEDs LEDs and light up when the traveling working selector switch is in the Working pos...

Page 53: ...highest positions When the switch is set to the Working position mower units 4 and 5 are only raised halfway When set to the Traveling position ufahas 004 Traveling Working Selector Switch_002 When se...

Page 54: ...linders of all mower units will rotate for cutting work When the reel forward reverse switch is set to the Reverse position the reel cutters cutting cylinders will rotate in reverse back lapping rotat...

Page 55: ...owers the mower units When the lever is shifted to the Down position the mower units are lowered When the lever is shifted to the Up position the mower units are raised When the lever is shifted to th...

Page 56: ...height can be adjusted by changing the installation position of the bolt and spring washer 1 4 3 4 3 2 yo3h9x 012 Traveling Pedal_002 1 Traveling pedal forward 2 Traveling pedal backward 3 Bolt 4 Spri...

Page 57: ...king the brake pedal can be used as a parking brake 1 2 ukjawr 014 Brake Pedal_001 1 Brake pedal 2 Locking pedal Release Lever The release lever is located at the lower left side of the seat This is u...

Page 58: ...025 Hood_002 3 4 1 2 1 Rubber catch 2 Catch clip 3 Nut 4 Bolt Make sure that the radiator cover is closed Lift up the hood 1 i5jb7e 026 Hood_003 1 Hood Close the hood slowly Securely engage the left...

Page 59: ...temperature gauge 3 Fuel gauge 4 Pilot lamps charge lamp thermo start lamp oil pressure lamp Water Temperature Gauge The water temperature gauge is located in the operation panel This instrument indi...

Page 60: ...l When the ignition key is set to the GLOW position it illuminates as the glow plug generates heat Illumination of the thermo start lamp is controlled by the glow lamp timer and the lamp is turned off...

Page 61: ...m h or less Warning Buzzer for Traveling With Brake Applied If the traveling pedal is depressed while the brake pedal is locked with the locking pedal a buzzer will sound continuous tone When the buzz...

Page 62: ...turns or more Stop the engine Procedure to Stop Engine Page 4 22 Depress the locking pedal while firmly depressing the brake pedal to lock it Chock the wheels Secure the rope to the tow hook 1 gay3t1...

Page 63: ...he locked brake pedal 1 2 3 4 Shift the throttle lever to rev the engine up to the maximum rpm Set the traveling working selector switch to the Working position Shift the mower unit up down lever to t...

Page 64: ...f the roof is installed on the machine remove it Otherwise the roof may be damaged by wind pressure Note When tying down the machine secure the rope at the following locations At the front of the mach...

Page 65: ...king Brake Page 5 19 Adjustment of Brake Page 5 20 Adjusting the Neutral Position of the Piston Pump Page 5 21 Adjustment of Control Arm Page 5 21 Adjustment of Stoppers Page 5 22 Adjustment of Mower...

Page 66: ...ropriate for each maintenance operation Important For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Please note that our product warranty may...

Page 67: ...ination 3 Check fuel level 3 Check coolant level 3 Check fan belt Check hydraulic oil level Refer to Inspection of Hydraulic Oil Check hydraulic hoses condition Moving part Check tire pressures and co...

Page 68: ...every week or daily in dusty conditions Grease and Lubricate all moving parts Refer to Greasing Points 3 Check fuel hoses and clamp bands 3 Check electrical wiring condition Damage defacement and joi...

Page 69: ...ing of water separator Refer to Draining of Water Separator 3 Adjust fan belt tension 50 hours first change every100 hours thereafter 4 Check exterior of battery Check every 100 hours or every month w...

Page 70: ...rst change every 500 hours thereafter Refer to Replacement of Hydraulic Oil Filter Replace hydraulic suction filter 100 hours first change every 500 hours thereafter Refer to Replacement of Hydraulic...

Page 71: ...hours or 4 years whichever comes earlier Adjust valve clearance 1 2 Check injection nozzle 1 2 Check turbocharger 1 2 Check injection pump Replace hydraulic hoses Moving part 3 Replace radiator hoses...

Page 72: ...ering cylinder hoses every 2 years Specified Values Fuel tank capacity 51 0 dm3 51 0 L Diesel fuel Hydraulic tank capacity 30 3 dm3 30 3 L Shell Tellus S2M46 or equivalent Quantity of engine oil 6 0 d...

Page 73: ...g in injury or death Use the jack up points identified in this manual when jacking up the machine Only place a jack under the jack up points specified Placing a jack at any other point could result in...

Page 74: ...g About Greasing Since there may be adhesion or damage due to lack of grease on moving parts they must be greased Add urea based No 2 grease in accordance with the Maintenance Schedule Other locations...

Page 75: ...1 7 Operating speed stopper 1 8 Pivot 3 9 Joint 1 Mower arm fulcrum There is one greasing point on each mower arm fulcrum Mower unit 1 8bq62b 359 Greasing Points_002 Mower unit 2 8bq62b 360 Greasing P...

Page 76: ...ints_008 Mower unit 3 8bq62b 366 Greasing Points_009 2 Mower unit 4 8bq62b 367 Greasing Points_010 Mower unit 5 8bq62b 368 Greasing Points_011 Lift arm fulcrum shaft There is one greasing point on eac...

Page 77: ...nit 2 8bq62b 371 Greasing Points_014 Mower unit 3 8bq62b 372 Greasing Points_015 4 Brake pedal shaft fulcrum 8bq62b 373 Greasing Points_016 Traveling pedal shaft fulcrum 8bq62b 374 Greasing Points_017...

Page 78: ...ns where lubricant is used are indicated in Lubricating Points Apply the lubricant 9 Lubricating Points Apply lubricant at the following locations every 50 hours of operation 1 2 2 2 9llqa9 016 Lubric...

Page 79: ...lqa9 019 Lubricating Points_004 9llqa9 020 Lubricating Points_005 Mower unit 2 9llqa9 021 Lubricating Points_006 2 9llqa9 022 Lubricating Points_007 Mower unit 3 9llqa9 023 Lubricating Points_008 9llq...

Page 80: ...r hands or legs Caution Be careful not to inhale exhaust gas while swiveling the mower units Maintenance can be performed more easily with mower units 2 and 3 swiveled Lower the mower units and then s...

Page 81: ...A for maintenance 1 A 2 sibu71 012 Swiveling Mower Units 2 and 3_003 1 Grip pin 2 Pipe pin Mower unit position Rear Use the center locking hole B for maintenance 2 1 B sibu71 013 Swiveling Mower Unit...

Page 82: ...tire Loosen the bolts 1 2 3 4 1 1 upekw4 002 Rear Tire_001 1 Bolt heat treated Securely place the jack beneath the jack up point of the pivot and then raise it until the tires lift off the ground Jack...

Page 83: ...nt Make sure that the brake is effective on slopes and that it is not applied any longer when you release it Adjust the parking brake system whenever there is any abnormality Adjust the parking brake...

Page 84: ...be soft 1 2 3 If the brake lever play is too small the braking power will be increased and the brake pedal will be hard 4 1 2 3 nfzln9 025 Adjustment of Brake_002 1 Brake wire 2 Adjustment bolt 3 Loc...

Page 85: ...steps below to adjust the neutral position Loosen the lock nuts Slowly rotate the traction adjusting cam until all tires stop If the tires move in the direction of forward travel rotate the traction...

Page 86: ...washer B Installed at the upper position LH62 1 3 2 B euiiz5 002 Adjustment of Stoppers_002 1 Stopper 2 Nut 3 Spring washer Adjustment of Mower Unit Leveling Spring A coil spring is installed on the m...

Page 87: ...and 3_001 1 Clamp Important Since mower units 2 and 3 are connected slide them at the same time Follow the steps below to slide the mower units When moving to the front position Loosen bolt A of mower...

Page 88: ...re the mower unit up down cylinder hoses with clamps 1 2 3 4 5 6 7 7 8 Adjustment of Mower Stopper Adjustment of Mower Stoppers of Mower Unit 1 The mower stopper is installed to prevent the mower unit...

Page 89: ...ers of mower units 2 and 3 1 2 3 2 3 oxie9a 002 Adjustment of Mower Stoppers of Mower Units 2 and 3_001 1 Nut 2 Spring washer 3 Washer Follow the steps below to adjust the position of the mower stoppe...

Page 90: ...ler shaft and rubber roller in the appropriate position Install the cotter pins and washers 1 2 3 4 1 2 3 3 1 4 2 4 3 oxie9a 006 Adjustment of Mower Stoppers of Mower Units 4 and 5_002 1 Rubber roller...

Page 91: ...olant Position a container to drain the coolant into Remove the drain plug from the radiator 1 v2x572 007 Change of Coolant_001 1 Radiator drain plug 1 2 3 1 2 Remove the radiator cap 1 2 ouuoov 020 C...

Page 92: ...the mower units and then stop the engine Remove the drain plug of the hydraulic tank and drain the old oil into a bowl Install the drain plug 1 pfdche 015 Change of Hydraulic Oil_001 8 9 10 11 1 1 2...

Page 93: ...he engine Loosen the filter case and remove it Note Use a 24 mm socket wrench 1 ycfdh6 014 Change of Hydraulic Oil Line Filter_001 1 Filter case 1 2 Remove the old filter cartridge 2 3 1 ycfdh6 011 Ch...

Page 94: ...ydraulic oil emulsifies or if it becomes even slightly less transparent change the oil immediately 7 8 9 10 Important Use Shell Tellus S2M46 or equivalent as hydraulic oil On a level surface lower the...

Page 95: ...CF or higher with an SAE Viscosity that is appropriate for the operating environment ambient temperature Important Securely tighten the oil level gauge and oil filler cap 8 9 1 1 2 2 Change the engine...

Page 96: ...and then firmly hand tighten without using a filter wrench Supply engine oil until it reaches the specified level Supply of Engine Oil Page 4 9 5 1 2 3 4 Start the engine and then stop it after 10 to...

Page 97: ...ng Before performing maintenance on the electrical system be sure to disconnect the negative terminal of the battery Important If a fuse blows a short may have occurred within the electrical circuit C...

Page 98: ...oximity sensor reel forward reverse switch F Unused G 5 A Timer unit H 5 A Alternator I 5 A Fuel pump reel rotation switch J 5 A Neutral sensor parking brake sensor K 5 A Spare L 5 A M 15 A N 15 A O T...

Page 99: ......

Page 100: ...o Certificado Documentaci n t cnica n SNCH 2000 14 2005 88 3303 00 TCLM551 00 Produktbeschreibung Produkt Rasenm her Marke BARONESS Modell LM551 Version en Nicht zutreffend Startseriennummer 10001 Gem...

Page 101: ...2006 42 EG ISO 14982 1998 2014 30 EU Teknisk dokumentation Innehavarens namn Kyoeisha Co Ltd Innehavarens adress 1 26 Miyuki cho Toyokawa Aichi pref Japan Den tekniska filen 2006 42 EG har tagits fra...

Page 102: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1390 Fax 0533 89 3623 LM551 UM GBZ 18M 00 S K E00 LM551_EU00...

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Summary of Contents for LM551

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Baroness LM551, Owner'S Operating Manual, Page: 66 / 102

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