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Baroness LM3210A Owner'S Operating Manual Download Page 145

Principal Tightening Torques

Tightening Torque by Model

LM3210A
Tighten the following bolts and nuts at the torque specified in the table.
For thread locking adhesive, apply a middle strength thread locker (ThreeBond 1322 or equivalent
anaerobic sealant).

Location

Code

Part name

Tightening torque

Thread locking

adhesive

N-m

kgf-cm

lb-in

Front wheel

Motor housing K0014160402

Bolt, heat-treated
M16-40P1.5

152 -
188

1549.94 -
1917.04

1345.35 -
1663.99

－

Motor

K0013140502

Bolt, heat-treated M14-50 100

1019.7

885.1

－

Wheel
mounting
base

1 1/4-18UNF

Slotted nut (Hydraulic
motor)

400 -
430

4078.80 -
4384.71

3540.40 -
3805.93

－

Disc brake

K001A080401

Bolt, w/hexagon hole,
M8-40

28 - 38

285.52 -
387.49

247.83 -
336.34

－

Wheel

K0014120652

Bolt, heat-treated
M12-65P1.5

110

1121.69

973.61

－

Rear wheel

Wheel
mounting
base

K0138240002

24 slotted nut high P1.5

180 -
200

1835.46 -
2039.40

1593.18 -
1770.20

－

Wheel

K0014120652

Bolt, heat-treated
M12-65P1.5

110

1121.69

973.61

－

Front axle

K0015200702

Bolt, heat-treated
M20-70P1.5

370 -
450

3772.89 -
4588.65

3274.87 -
3982.95

－

Brake ass'y

K1720000260
K1720000270

M12 nut ( accessories)

50 - 70

509.85 -
713.79

442.55 -
619.57

○

Engine

K0012120352

Bolt, heat-treated
M12-35P1.25

67 - 85

683.20 -
886.75

593.02 -
752.34

－

K0015120552

Bolt, heat-treated
M12-55P1.25

67 - 85

683.20 -
886.75

593.02 -
752.34

－

K0011100502

Bolt, heat-treated
M10-50P1.25

58 - 76

591.43 -
774.97

513.36 -
672.68

－

K0013121102

Bolt, heat-treated
M12-110

67 - 85

683.20 -
886.75

593.02 -
752.34

－

K3680000030

M3.5 Screw
(accessories)

0.78 -
1.18

7.95 -
12.03

6.90 -
10.44

－

Electric
components for
engine

-

Starter B terminal (M8)

5.9 -
11.7

60.16 -
119.30

52.22 -
103.56

－

-

Alternator B terminal (M6)

5.9 -
9.8

60.16 -
99.93

52.22 -
86.74

－

-

Glow plug connection
terminal nut (M4)

1.0 -
1.8

10.20 -
18.35

8.85 -
15.93

－

Flywheel adapter

K0011100302

Bolt, heat-treated
M10-30P1.25

58 - 76

591.43 -
774.97

513.36 -
672.68

－

K0010100352

Bolt, heat-treated M10-35 45 - 76

458.87 -
774.97

398.30 -
672.68

－

Appended Table

LM3210A

Appended Table

Page 8-5

Tightening Torques

Summary of Contents for LM3210A

Page 1: ...5 Unit Reel Mower Owner s Operating Manual Serial No LM3210A 11045 Required reading Read this manual before using the machine Original Instructions Ver 1 4...

Page 2: ...operator should contact local fire agencies for laws or regulations relating to fire prevention requirements It is a violation of California Public Resource Code Section 4442 or 4443 to use or operat...

Page 3: ...l in the bag located in the rear of the seat 1 bhf6qq 010 Keeping The Owner s Operating Manual_001 1 Bag QR Code A QR code label is affixed on the machine OFF 2W D OFF ON 4W D STOP 1 8FA056A5 QR Code_...

Page 4: ...Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding...

Page 5: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cut...

Page 6: ...LM3210A Introduction...

Page 7: ...Diff Lock Switch Page 4 8 Traveling Pedal Page 4 8 Brake Pedal Page 4 9 Parking Brake Lever Page 4 9 Safety Mechanisms Page 4 9 Warning Mechanisms Page 4 10 Monitor Page 4 12 Engine Page 4 31 Handling...

Page 8: ...LM3210A Contents...

Page 9: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance Page 1 4 Storage Page 1 5 Safety LM3210A Safety Page 1 1...

Page 10: ...especially slopes Incorrect hitching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these instructions to use or service the machine Local regulations may restrict the...

Page 11: ...from the rotating parts Do not carry passengers 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 Never operate while people especially children or pets are nearby Only operate in good light keeping away from holes and h...

Page 12: ...Wait for all movement to stop 2 3 4 5 22 23 24 25 1 2 1 2 3 4 5 6 7 Allow the engine muffler to cool before checking maintenance To reduce the fire hazard keep hot parts such as the engine and silenc...

Page 13: ...flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools If the fuel tank has to be drained do this outdoors Storage When machine is to be...

Page 14: ...LM3210A Safety Page 1 6 Safe Operating Practices...

Page 15: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM3210A Disposal Page 2 1...

Page 16: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulat...

Page 17: ...egulation Decals Page 3 5 Description of Regulation Decals Page 3 5 Safety Signs and Instruction Signs Page 3 8 About Safety Signs and Instruction Signs Page 3 8 Positions of Safety Signs and Instruct...

Page 18: ...l displacement 2 434 cm3 2 434 L 148 51 cu in Maximum output Rated output 43 2 kW 58 7 PS 2 400 rpm Fuel tank capacity Diesel 51 0 dm3 51 0 L Diesel 13 47 U S gals Fuel consumption 248 g kW h rated ou...

Page 19: ...er Level Sound Power Level This machine was confirmed to have a sound power level of 105dB by measuring identical machines in accordance with the procedure specified in ISO5395 1 2013 Vibration Level...

Page 20: ...Brake pedal 7 Forward pedal 8 Reverse pedal 9 Mower unit up down lever 10 Throttle knob 11 Reel rotation switch 12 2WD 4WD selector switch 13 Reel rotation stop switching lever 14 Fuel tank 15 Hydrau...

Page 21: ...ning decal Description of Regulation Decals Serial Number Plate The serial number plate indicates the model and serial number of the machine 4ogipb 001 Serial Number Plate_001 Specification Decal For...

Page 22: ...mpliance decal indicates the manufacturer model etc in accordance with International Standard ISO 21299 2009 c3td3e 003 ROPS Compliance Decal_001 ROPS Caution Decal ROPS caution decal describes the fo...

Page 23: ...ia Proposition 65 Operating servicing and maintaining a passenger vehicle or off road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are other r...

Page 24: ...n the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of Safety Signs and Instruction Signs 3 10 14 3 4 8 9 18 10 3 A54C5E26 Positions of Safety Signs and Instruction Signs_001 2...

Page 25: ...ecal 4 Caution for high temperatures decal 5 Caution to injury decal 6 Caution to rotating object decal 7 Hydraulic oil icon 8 Diesel fuel icon 9 Fire prohibited decal 10 Caution for mower lock decal...

Page 26: ...ne fasten your seatbelt 1 2 3 5 4 v1jy9n 004 Operation Decal_001 1 2 3 4 5 Start Stop Decal K4205001840 Sticker reel start stop Warning Read the Owner s Operating Manual Procedure to Start Engine Read...

Page 27: ...Otherwise you will get burned xekv4l 001 Caution for High Temperatures Decal_001 Caution to Injury Decal K4205001580 Decal caution to injure Caution May pinch There is a risk of being pinched tgp289...

Page 28: ...Fire Prohibited Decal K4205001940 Decal fire prohibited Warning Keep away from fire r653fo 001 Fire Prohibited Decal_001 Caution for Mower Lock Decal K4205001900 Decal caution for mower lock Lock the...

Page 29: ...ed Caution May pinch There is a risk of being pinched tgp289 002 Caution to Getting Pinched Decal_001 Caution Exhaust Gas Decal K4205001950 Decal caution exhaust gas Warning Caution for exhaust gas kv...

Page 30: ...selector switch when the machine stops Otherwise the hydraulic system will malfunction F8578BE6 2WD 4WD Selector Important Decal_001 Indicating Diesel Fuel Decal K4209001530 DECAL INDICATING DIESEL F...

Page 31: ...n Decals_004 16 15 6n6oux 187 Positions of Operation Decals_005 1 Key switch decal 2 Reel rotation mark 3 2WD 4WD selector mark 4 DPF regeneration mark EN 5 Mower unit up down decal 6 Light switch mar...

Page 32: ...on Stop of the reel cutter cutting cylinder 1 2 6ntnq3 001 Reel Rotation Mark_001 1 Rotation 2 Stop 2WD 4WD Selector Mark 2WD 4WD selector mark This indicates the 2WD 4WD positions 1 2 sdts98 002 2WD...

Page 33: ...light 1 2 mzmbmi 005 Light Switch Mark_001 1 ON 2 OFF Engine Rotation Mark Engine rotation mark This indicates low high speed of engine rotation 1 2 kp2t9l 001 Engine Rotation Mark_001 1 Low speed 2...

Page 34: ...o lock and release the parking brake 1 2 kgtxi7 002 Parking Brake Decal_001 1 Lock 2 Release FORWARD Decal K4203001430 Decal FORWARD This indicates forward travel FORWARD kqca3e 001 FORWARD Decal_001...

Page 35: ...verse rotation back lapping rotation Reel Rotation Decal K4203001300 Decal reel rotation This indicates rotation of the reel cutter cutting cylinder if834g 001 Reel Rotation Decal_001 Reel Stop Decal...

Page 36: ...LM3210A Product Overview Page 3 20 Operation Decals...

Page 37: ...Lever Latch Page 4 7 Mower Unit Up Down Lever Page 4 7 Throttle Knob Page 4 8 Diff Lock Switch Page 4 8 Traveling Pedal Page 4 8 Brake Pedal Page 4 9 Parking Brake Lever Page 4 9 Safety Mechanisms Pag...

Page 38: ...he operating condition can be checked by the illumination of the LEDs LEDs and light up when the diff lock valve is in the ON position LEDs and light up when the reel rotation switch is in the Rotatio...

Page 39: ...re raised the reel cutters cutting cylinders do not rotate even if the switch is set to the Rotation position B A 1 mh4pyw 018 Reel Rotation Switch_001 1 Reel rotation switch A Rotation B Stop 2WD 4WD...

Page 40: ...to Auto regeneration mode when the engine is started In Auto regeneration mode regeneration is automatically performed regardless of the main vehicle s travel and stop on the condition that a specifi...

Page 41: ...regeneration switch When parked regeneration starts Regeneration icon in the monitor display changes from blinking to lighting 1 65 C 55 2400 RPM 100 SOOT ENG RPM FUEL LEVEL COOL TEMP xlfvcz 004 DPF P...

Page 42: ...tch_001 1 Reel reverse switch A Reverse B Normal rotation Reel Rotation Stop Switching Lever Caution Before operating the reel rotation stop switching lever be sure to set the reel rotation switch to...

Page 43: ...Transporting the machine Storing the machine 1 xqolpb 001 Mower Lock Lever Latch _001 1 Mower lock lever latch Mower Unit Up Down Lever Caution Before raising or lowering the mower units make sure th...

Page 44: ...s Tilt the switch lever up or down to turn ON to engage the differential lock for the front wheels Release the switch lever to return it to the neutral position OFF position and disengage the differen...

Page 45: ...vice prevents the engine from starting unless it meets each of the following four conditions An operator is sitting on the seat The parking brake is applied The reel rotation switch is set to the OFF...

Page 46: ...pecified level by approximately 2 0 dm3 2 0 L a buzzer will sound continuous tone When the buzzer sounds stop the engine immediately and then inspect the machine and perform any necessary maintenance...

Page 47: ...e Warning Lamp_004 1 Fault detected 2 Recovery A Blinking B Lighting 2 3 Monitor LED Monitor LED turns on when a failure occurs on the function of engine Check the fault code DTC in the monitor displa...

Page 48: ...the menu 1 2 3 4 5 6 7 Displayed Icon The icon appears at the top of the monitor display 79 C 38 2241 RPM 100 SOOT ENG RPM FUEL LEVEL COOL TEMP 1 4 2 3 f9i14s 006 Displayed Icon_001 1 Regeneration ic...

Page 49: ...P DISPLAY are used to set whether to display parameters individually in a screen or in groups of four per screen 1 up display One parameter is displayed individually in the monitor display 530 ENG RPM...

Page 50: ...battery voltage 13 BAROMETRIC PRESSURE BARO PRES Displays the atmospheric pressure measured by the atmospheric pressure sensor 14 AMBIENT AIR TEMP AMB TEMP Displays the ambient temperature 15 AIR INLE...

Page 51: ...ion inhibited status Auto regeneration inhibit switch off OFF Auto regeneration inhibit switch on ON 29 DPF REGENERATION INHIBITED SW DPF INHIB SW Shows the status of auto regeneration inhibit switch...

Page 52: ...See Service Manual mhzcxu 004 Fault Code Log_002 If there is no fault code log NO STORED FAULT CODES appears Engine Configuration This function is not supported 1 Up Display Setup With SETUP 1 UP DISP...

Page 53: ...returns to the 1 up 4 up display screen 2 3 1 2 3 4 5 6 7 8 4 Custom Setup With CUSTOM SETUP the type and number of parameters as well as their display order can be specified Press the menu key After...

Page 54: ...CURRENT RPM1Y ACCELERATOR PEDAL POSITION 1 ENGINE DESIRED OP SPEED ENGINE COOLANT TEMPERTURE 2 FUEL RATE THROTTLE POSITION vjgml4 015 Custom Setup_005 3 1 a b 2 a Check that the number at the right of...

Page 55: ...With SETUP 4 UP DISPLAY the displayed parameters can be reset to the factory defaults or the monitor display of selected necessary parameters can be set up The following 2 items appear when SETUP 4 U...

Page 56: ...P DISPLAY LANGUAGES STORED CODES ENGINE CONFIGURATION SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SERVICE REMINDERS vkqt68 007 Custom Setup_001 1 Menu key 2 Arrow keys 3 Enter key 3 1 2 3 4 1 2 3 4 4 1 High...

Page 57: ...PERTURE FUEL RATE THROTTLE POSITION vjgml4 020 Custom Setup_007 3 4 a Check that a number appeared to the right of the selected parameter ENGINE SPEED DRIVERS DEMAND ENGINE TORQUE 4 ACTUAL ENGINE TORQ...

Page 58: ...of replacement time for the following 5 consumables can be specified Engine oil Engine oil filter Hydraulic oil Hydraulic oil filter Air cleaner The following 2 items appear when SERVICE REMINDERS is...

Page 59: ...et Reminders_005 The screen for selecting the item appears 3 4 1 2 5 Modify Reminders With MODIFY REMINDERS the replacement time period for consumables can be specified The replacement time period is...

Page 60: ...NCEL SAVE CHANGE ENG OIL 000400 H atwh69 007 Modify Reminders_005 1 Right arrow key 2 Left arrow key To save the specified time period press the Enter key 3 4 5 6 MODIFY SERVICE REMINDER appears To sa...

Page 61: ...A warning mark appears in the upper right corner of the monitor display 1 19 C 53 0 RPM 83 SOOT ENG RPM FUEL LEVEL COOL TEMP b47i41 004 Reminder Display_002 1 Warning mark Change the replacement time...

Page 62: ...H H FUEL LEVEL Note The factory default unit is METRIC KPA Adjust Backlight With ADJUST BACKLIGHT the brightness of the monitor display can be adjusted Press the right arrow key to make the display br...

Page 63: ...ms appear when ANALOG INPUT is selected BACKLIGHT DIMMER FUEL LEVEL Important BACKLIGHT DIMMER is not supported on this machine Always select FUEL LEVEL If BACKLIGHT DIMMER is selected NO DATA appears...

Page 64: ...el Level Display Important If a warning message appears immediately stop operation and then supply fuel When the fuel level falls below the specified low fuel level a warning message appears in the mo...

Page 65: ...s Important When the fault code DTC appears in the monitor display contact your dealer A fault code DTC appears in the monitor display when a failure occurs on the function of engine Each fault code i...

Page 66: ...2 mhzcxu 011 Fault Code Displays_003 1 Service reminder notice 2 Fault code notice Text 1 The item of requiring replacement of consumables appears 1 of 1 NEXT HIDE FMI 17 WARNING CHANGE ENGINE OIL SPN...

Page 67: ...P 0 LOAD RPM b47i41 006 Fault Code Displays_009 1 Warning mark Engine Handling Tier 4 Emission Control Compliant Engine The engine installed in this vehicle meets Tier 4 emission control for non road...

Page 68: ...regeneration inhibit switch to the Auto regeneration mode However when operating in a location where fires may occur set the DPF auto regeneration inhibit switch to the Auto regeneration inhibit mode...

Page 69: ...nt When the system enters the level where DPF regeneration is required perform the regeneration immediately Interrupting the regeneration or ignoring the warning and continuing traveling or cutting wo...

Page 70: ...hine in a safe location Apply the parking brake Set the throttle opening to 0 idling If the DPF auto regeneration inhibit switch set to the Auto regeneration inhibit mode set it to the Auto regenerati...

Page 71: ...ediately Interrupting the regeneration or ignoring the warning and continuing traveling or cutting work may cause the engine and DPF to malfunction Important Manual regeneration can not be performed a...

Page 72: ...in a safe location Apply the parking brake Stop the engine 1 2 3 4 5 Contact your dealer for manual regeneration Replacement of DPF When PM accumulates excessively in the DPF or ash accumulates replac...

Page 73: ...ires may occur Important If DPF regeneration is interrupted before it is completed the next regeneration may be requested soon since not all of the PM soot was removed Important Perform DPF regenerati...

Page 74: ...PF auto regeneration You cannot continue to use this machine for traveling and cutting work during DPF parked regeneration You can operate this machine to perform the regeneration The fault diagnostic...

Page 75: ...tion icon disappears Level 2 Danger Danger Since it will become extremely hot around the exhaust outlet during DPF regeneration do not perform the regeneration in a location where fires may occur Caut...

Page 76: ...5 C 40 2400 RPM 100 SOOT ENG RPM FUEL LEVEL COOL TEMP 1 27gtuu 008 Level 2_002 1 Regeneration icon 1 2 1 2 3 4 Parked regeneration These are the conditions for activating parked regeneration The parki...

Page 77: ...eration immediately You can not continue to use this machine for traveling and cutting work during DPF regeneration You can operate this machine to perform the regeneration The fault diagnostic tool i...

Page 78: ...e will occur on the engine and DPF You can not continue to use this machine for traveling and cutting work during DPF regeneration You can not perform the regeneration The fault diagnostic tool is req...

Page 79: ...ACTION S t o p e n g i n e C o n t a c t d e a l e r i m m e d i a t e l y SPN 3701 C 1 1 1 2 2 27gtuu 004 Level 5_001 1 LED red 2 Arrow key Excessive PM5 appears in the monitor display Pressing an a...

Page 80: ...LM3210A Description of Functions Page 4 44 Engine...

Page 81: ...5 12 Wire Page 5 12 Safety Device Page 5 12 Around The Engine Page 5 12 Engine Oil Page 5 13 Fuel Page 5 14 Water Separator Page 5 15 Fuel Filter Page 5 16 Liquid Leakage Page 5 16 Bolts and Nuts Pag...

Page 82: ...er on the back side of the hood Make sure that the hood is fixed and then release your hands 1 3 4 2 i5jb7e 017 Opening and Closing of Hood_003 1 Hood stay 2 Hood cover LH 3 Hood cover RH Release the...

Page 83: ...e point of reel cutter cutting cylinder Make sure that the welding between the reel cutter cutting cylinder and the disc has not come off 4 1 2 3 4 5 6 Cover Inspection of Covers Warning If you have r...

Page 84: ...agging in the scraper wire Make sure that there is no contact between the scraper and roller Radiator Cover Inspection of Radiator Cover Make sure that there is no damage to the radiator cover Make su...

Page 85: ...ber catches on the left and right of the oil cooler and then tilt the oil cooler 2 1 3 2 va4j43 005 Cleaning of Radiator_001 1 Oil cooler 2 Rubber catch 3 Radiator Carefully clean the front and back o...

Page 86: ...led the engine will be overheated due to water leakage resulting in engine damage If the coolant level in the reserve tank is lower than the LOW mark open the reserve tank cap and fill the tank with c...

Page 87: ...s and maintain that position on a level surface 1 2 3 1 Make sure that the oil level is at the middle of the oil gauge 1 olekci 005 Inspection of Hydraulic Oil_001 1 Oil gauge Check underneath the mac...

Page 88: ...e skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 2 3 4 5 6 Check the hydraulic hoses and pipes and make any necessary repa...

Page 89: ...ment or blow compressed air from its inside to remove dust and dirt If the outer element is extremely contaminated replace it with a new one Attach the outer element to the air cleaner body Replace th...

Page 90: ...ks due to the battery moving with vibrations while traveling 1 2 3 Inspecting the cable terminals If the connection between the battery terminals and vehicle s cable terminals are loose tighten the nu...

Page 91: ...mum line add purified water Loosen and remove the vent plug Fill purified water up to the UPPER LEVEL Maximum fluid level line 1 2 Tighten the vent plug securely U P P E R L E V E L L O W E R L E V E...

Page 92: ...e middle of the belt with your finger to check the belt tension Make sure that there are no cracks damage or abnormal wear 1 2 3 1 2 1 2 Wire Inspection of Wire Inspect wires If necessary adjust or re...

Page 93: ...mix different types of engine oil Important Be sure to use engine oil that is classified as JASO DH 2 or API Service Grade CJ 4 with SAE viscosity that is appropriate for the operating environment am...

Page 94: ...d If the monitor displays the warning message FUEL LEVEL LOW immediately stop operation and then supply fuel diesel The fuel tank capacity is approximately 51 0 dm3 51 0 L Note The factory default low...

Page 95: ...op the engine and then turn the key switch to the OFF position Place a container under the water separator 1 1 1 2 Loosen the water drain plug and air bleeding bolt to drain the water into the contain...

Page 96: ...Nuts Inspection of Bolts and Nuts Important Be sure to retighten the bolts and nuts because they may be loosened at the earlier stage of the use Be sure to retighten or replace before operating the m...

Page 97: ...el to the position that suits your work requirements and then shift the tilt lever to the LOCK position to secure the steering wheel in place 1 2 3 1 2 A B 75uxaw 010 Adjustment of Steering Wheel Posi...

Page 98: ...Important Starter operation must take 15 seconds or less If the engine does not start stop using the battery for 30 to 60 seconds to avoid exhausting the battery Sit on the seat Make sure that the pa...

Page 99: ...and Stopping Leaving the machine Caution If the brakes are not sufficiently effective use the wheel stoppers to secure the machine Caution Never park the machine on a slope 8 9 10 11 1 2 3 4 5 6 7 Par...

Page 100: ...ge 5 18 Firmly depress the brake pedal to release the locking pedal for releasing the locked brake pedal Shift the throttle knob to rev the engine up to the maximum rpm Shift the mower unit up down le...

Page 101: ...Page 6 17 Adjustment of Reel Cover Page 6 17 Adjustment of CR Brush Page 6 18 Adjustment of Rear Scraper Wire Type Page 6 18 Back Lapping Page 6 19 Sharpening of Reel Cutter Cutting Cylinder Page 6 2...

Page 102: ...re to chock the wheels to prevent the machine from moving Before jacking up the machine park it on a hard flat surface such as a concrete floor and remove any obstacles that could prevent you from per...

Page 103: ...and right rwyt62 078 Jack Up Points_005 Greasing About Greasing Since there may be adhesion or damage due to lack of grease on moving parts they must be greased Add urea based No 2 grease in accordanc...

Page 104: ...m fulcrum 5 3 Brake lever shaft 2 4 Traveling pedal shaft fulcrum 2 5 Pivot 3 6 Neutral position area 2 7 Reel housing 10 8 Rear roller 10 9 Front roller 10 10 Mower unit fulcrum 5 11 Reel motor shaft...

Page 105: ...rums Mower units 1 and 4 8bq62b 225 Type_F_004 Mower units 2 and 3 ysd2y4 008 Type_F_005 2 Mower unit 5 ysd2y4 009 Type_F_006 Brake lever shaft There are two greasing points on the brake lever shaft y...

Page 106: ...l 8bq62b 034 Type_F_011 5 Neutral position area There are two greasing points on the neutral position area 8bq62b 223 Type_F_012 Reel housing There is one greasing point on the right and left housings...

Page 107: ...efore remove the brush frame and discard the grease inside the reel housing when it reaches the capacity Reel housing side 8bq62b 386 Type_F_014 Rear roller There is one greasing point on the left and...

Page 108: ...ng locations Add grease every 50 hours of operation If specified locations periods and grease are additionally described below follow the instructions 9 10 9 10 9 10 9 10 1 6 11 11 4 3 2 7 7 1 8 5 7D7...

Page 109: ...3 ysd2y4 006 Type_R_003 Lift arm fulcrum There is one greasing point on each lift arm fulcrum connected to a mower unit Lower the mower units before greasing the lift arm fulcrums Mower units 1 and 4...

Page 110: ..._009 Rear left wheel 8bq62b 033 Type_R_010 4 5 Rear right wheel 8bq62b 034 Type_R_011 Neutral position area There are two greasing points on the neutral position area 8bq62b 223 Type_R_012 Reel housin...

Page 111: ...bolts Apply 0 5 g 0 001 lb of urea based No 2 grease to the cutting reel pivot pins axis bolts mounted on each mower unit every 500 hours AB4E1CEE Type_R_017 Pin for swiveling rear mower unit There i...

Page 112: ...bricating points 1 Mower cylinder spherical bearing 10 2 Steering cylinder spherical bearing 2 Mower cylinder spherical bearing There are two points on each mower cylinder Mower cylinder 1 ysd2y4 020...

Page 113: ...R_001 Location No of lubricating points 1 Mower cylinder spherical bearing 10 2 Steering cylinder spherical bearing 2 2 Mower cylinder spherical bearing There are two points on each mower cylinder Mow...

Page 114: ...he engine Remove the clip pin and then remove the grip pin 2 1 sibu71 001 Swiveling Mower Units 2 and 3_001 1 Clip pin 2 Grip pin 2 1 2 Swivel the mower unit toward the outside of the machine sibu71 0...

Page 115: ...paper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rotate the reel cutter cutting cylinder counter clockwise when you face the...

Page 116: ...ut A securely To decrease cutting height Loosen cutting height adjustment nut B tighten cutting height adjustment nut A then raise the rear roller 1 1 2 2 1 Use the cutting height gauge to determine t...

Page 117: ...ustment nut A 6 Cutting height adjustment nut B 7 Rear roller A Cutting height 1 1 2 2 1 2 Adjustment of Cutter Adjustment Spring If the diameter of the reel cutter cutting cylinder becomes smaller ad...

Page 118: ...ted to between 0 and 1 0 mm 0 0 039 in 2 1 2 Adjustment of Rear Scraper Wire Type Note Depending on the specifications this function may not be available Important Do not place the scraper in contact...

Page 119: ...e applied However back lapping is a temporary measure and would not restore the sharpness completely If the edges of the reel cutter cutting cylinder and the bed knife bottom blade become blunt and ma...

Page 120: ...position Shift the levers for the mower units for which you will not perform back lapping to the Stop position Sit on the seat apply the parking brake and then start the engine Note If the reel rotati...

Page 121: ...the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Caution Wear gloves when touching edged tools to avoid cutting your hands If the outer diamete...

Page 122: ...me blunt or the blade edge cannot be formed with back lapping 1 2 When the reel cutter cutting cylinder becomes worn and its shape conical or when blade engagement adjustment cannot be performed Repla...

Page 123: ...ter cutting cylinder B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft Replacement of Bed Knife Bottom Blade Caution Both the reel cutter cutting cylinder and the bed knif...

Page 124: ...a torque wrench For installing the front tires reverse the removing procedure 1 1 2 3 4 2 Replacement of Rear Tire Removing rear tires Follow the steps below to remove the rear tire Loosen the bolts...

Page 125: ...0 mm 0 39 0 47 in when you apply a force of 98 N 10 kgf to the belt at the middle point between the pulleys If the belt tension is inappropriate loosen bolts A and B for securing the alternator and th...

Page 126: ...erwise you may get burned Caution Change coolant after the engine has well cooled down Caution The radiator cap is pressurized If you remove the radiator cap while the engine is overheated hot steam w...

Page 127: ...tall the reserve tank Clean the radiator with clean water to remove any debris or rust Drain all water from the radiator Follow the steps below to fill with coolant The coolant quantity including the...

Page 128: ...Kinematic Viscosity 40 C 104 F 46 mm2 s 46 cSt 100 C 212 F 7 mm2 s 7 cSt Viscosity Index 109 Follow the steps below to remove the old oil Start and run the engine to warm up the oil On a level surfac...

Page 129: ...the filter protecting plate 3 1 2 ycfdh6 017 Change of Hydraulic Oil Line Filter_001 1 Filter protecting plate 2 Bolt 3 Filter cartridge Loosen the old filter cartridge by hand and remove it Lightly...

Page 130: ...hose joint fitting Install the new suction filter to the intake hose joint fitting 1 2 3 4 5 6 7 8 9 Install the intake hose joint fitting to the hydraulic tank 1 6 2 3 4 5 7 6zi3qb 001 Change of Hydr...

Page 131: ...ne at high loads or in high temperatures Move the machine onto a level surface stop the engine remove the drain plug while the engine oil is warm and then drain the oil into a bowl Replace the drain p...

Page 132: ...tighten without using a filter wrench Supply engine oil until it reaches the specified level Supply of Engine Oil Page 5 13 Start the engine and then stop it after 10 to 20 minutes 1 2 3 4 5 Make sure...

Page 133: ...engine Replacing oil Inspect and replace the engine oil hydraulic oil and element Greasing and lubricating Supply oil and apply grease to appropriate parts Battery Remove the negative battery wire Fu...

Page 134: ...LM3210A Maintenance Page 6 34 Storage...

Page 135: ...ustment and Replacement Page 7 2 Adjustment of Brake Page 7 2 Adjusting the Neutral Position of the Piston Pump Page 7 4 Change of Fuse Page 7 4 Towing Page 7 5 Towing The Machine in An Emergency Page...

Page 136: ...t and Replacement Adjustment of Brake Caution Make sure that the brake wire is not cracked or damaged Important If the brake is not sufficiently effective due to a larger clearance between the brake d...

Page 137: ...tion of the inner wire 1 2 3 4 A nfzln9 026 Adjustment of Brake_004 2 3 4 5 6 7 1 Inner wire 2 Adjustment bolt 3 Lock nut 4 Connection A 1 0 mm 0 039 in Use a wrench to loosen the lock nut and tighten...

Page 138: ...d then turn the neutral adjustment rod to shorten it If the front tires rotate in reverse loosen the lock nuts and then turn the neutral adjustment rod to extend it 1 3 2 hsn2jo 017 Adjusting the Neut...

Page 139: ...link 30 A Towing Towing The Machine in An Emergency If the machine does not travel due to engine trouble etc you can move it by towing it Caution Before towing check that the brake is applied effectiv...

Page 140: ...e needle valve located beside the hydraulic pump 90 degrees so that it is vertical to open the unload valve 1 gay3t1 005 Towing The Machine in An Emergency_004 1 Needle valve Close the underseat cover...

Page 141: ...ge 8 2 Standard Tightening Torques Page 8 2 Principal Tightening Torques Page 8 5 Maintenance Schedule Page 8 7 List of Adjusted Value Page 8 11 List of Fault Codes Page 8 12 Appended Table LM3210A Ap...

Page 142: ...and others The table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cau...

Page 143: ...1 38 44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 8...

Page 144: ...49 03 500 564 91 12 1 2 58 84 600 677 89 15 3 4 117 68 1200 1 355 78 19 3 4 117 68 1200 1 355 78 25 1 137 30 1400 1 581 74 32 1 1 4 166 72 1700 1 920 69 38 1 1 2 205 94 2100 2 372 61 50 2 245 17 2500...

Page 145: ...el K0014120652 Bolt heat treated M12 65P1 5 110 1121 69 973 61 Front axle K0015200702 Bolt heat treated M20 70P1 5 370 450 3772 89 4588 65 3274 87 3982 95 Brake ass y K1720000260 K1720000270 M12 nut a...

Page 146: ...ump K0010120502 Bolt heat treated M12 50 67 134 683 20 1366 40 593 02 1186 03 Tandem gear pump K0069000251 Bolt 3 8 16 UNC 31 8 29 38 295 71 387 49 256 68 336 34 Diff lock valve K001A100151 Bolt w hex...

Page 147: ...aulic oil Check tire Check blade Reel cutter and Bed knife Check roller Check engage blades Check mowing height Check interlock system safety function Check liquid leakage Check cover Check damaged pa...

Page 148: ...er element Replace the element after 6 time cleaning Replace every 6 cleanings or every year whichever comes earlier Air cleaner should be cleaned more often in dusty conditions than in normal conditi...

Page 149: ...ereafter every 400 hours or every year whichever comes earlier 4 Replace oil filter cartridge Initial 50 hours thereafter every 400 hours or every year whichever comes earlier 1 4 Replace fuel filter...

Page 150: ...l pressure pipes and hoses 2 4 Check EGR piping 4 Check exhaust manifold Crack gas leakage and mounting screw 2 4 Replace oil separator rubber hose 2 4 Replace rubber hose of DPF differential pressure...

Page 151: ...the required maintenance on the engine according to the above instruction Please see the Engine s Warranty Statement in detail 4 Refer to the Engine s Owner s Manual 5 Refer to the Battery s Owner s M...

Page 152: ...of fuel pressure regardless limp home de rating Insufficient output Worsening exhaust gas emissions Key switch turn OFF 3 High rail pressure See Service Manual P0088 157 0 Actual pressure exceeds the...

Page 153: ...smoke increases at low temperature Diag counter zero 8 Coolant temperature sensor Low See Service Manual P0117 110 4 Ground short circuit of sensor or harness White smoke increases at low temperature...

Page 154: ...h turn OFF 14 Open circuit of harness or coil in 3rd cylinder injector See Service Manual P0202 653 3 Open circuit of harness Open circuit of injector coil To minimize PM emission to DPF Injectors whi...

Page 155: ...witch turn OFF 22 NE sensor Crank position sensor pulse number error See Service Manual P0336 636 2 Open circuit or short circuit of sensor or harness Failure of sensor Running only with G signal Faul...

Page 156: ...ning exhaust gas emissions Engine stops in some cases Diagnostic counter zero 31 Battery voltage High See Service Manual P0563 168 3 Open circuit short circuit or damage of harness Failure of battery...

Page 157: ...f SCV MPROP See Service Manual P0629 1347 3 B short circuit of SCV MPROP Insufficient output Worsening exhaust gas emissions Key switch turn OFF 41 Injector drive IC error or Open circuit Stop ENG See...

Page 158: ...itch turn OFF 48 Sensor supply voltage 3 High See Service Manual P0663 3511 3 Sensor supply voltage 3 error or recognition error Faulty starting Key switch turn OFF 49 Main relay is locked in closed p...

Page 159: ...d To minimize PM emission to DPF Injectors which have no error are operated Insufficient output Engine Vibration increases Worsening exhaust gas emissions Engine stops in some cases Key switch turn OF...

Page 160: ...w rate lacking Disconnect turbo blower intake hose Insufficient output Key switch turn OFF 70 MAF sensor High See Service Manual P0103 132 3 B short circuit of sensor or harness Engine is not stopped...

Page 161: ...Intake throttle feedback error See Service Manual P2108 523580 2 Intake throttle feedback error None Key switch turn OFF 82 Accelerator position sensor correlation error See Service Manual P2135 91 2...

Page 162: ...haust temp reduces down to 300 degC 572 degF Engine stops Inhibited cranking until down to 300 degC 572 degF Engine stops Inhibited cranking until down to 300 degC 572 degF 94 Emergency Exhaust gas te...

Page 163: ...switch turn OFF 100 Low coolant temp in parked regeneration See Service Manual P3012 523589 17 During regeneration mode Engine warm up condition is not satisfied coolant temp is low None Diagnostic co...

Page 164: ...84 523593 2 CAN_DDC1 communication stopping None Key switch turn OFF 110 CAN ETC2 Neutral SW frame error See Service Manual U0085 523594 2 CAN_ETC2 communication stopping None Key switch turn OFF 111...

Page 165: ...r or harness PCD None Diagnostic counter zero 118 Open Circuit of ENG CAN Line See Service Manual U0076 523578 2 No communication with EGR NCD None Diagnostic counter zero 119 Open Circuit of MAF Sens...

Page 166: ...LM3210A Appended Table Page 8 26 List of Fault Codes...

Page 167: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM3210A UM GBZ 23D 00 S K...

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