background image

Insert two or three strips of newspaper into
the space between the reel cutter (cutting
cylinder) and the bed knife (bottom blade) at
an angle of 90 degrees, then rotate the reel
cutter (cutting cylinder) counter-clockwise
(when you face the mower unit from the left)
by hand to check the sharpness.
Check the sharpness at entire range (three
or four points from left edge to right one) of
the reel cutter (cutting cylinder).
Using a piece of chalk, mark locations on the
blade that are sharp.
Lower all the mower units to the ground.
Connect the lapping machine and the shaft
of reel cutter (cutting cylinder) with the
socket (opposite side 27).
Turn on the switch of the lapping machine to
rotate the reel cutter (cutting cylinder) in the
direction opposite to the cutting direction.
Apply the abrasive evenly with the brush on
the top side of reel cutter (cutting cylinder)
where the newspaper was cut well or of
chalk-marked locations. (Never apply to
blunt areas.)
Idle the machine for a while, and then switch
off the lapping machine to stop rotation of
the reel cutter (cutting cylinder) when contact
noise is no longer heard.
Wash off or wipe off with cloth etc. the
abrasive from the reel cutter (cutting
cylinder), then check it for sharpness.
Repeat steps 4 to 12 until the entire range
(three or four points) of the reel cutter
(cutting cylinder) will be uniformly
sharpened.
Finally, apply the abrasive on the entire
blade width of the reel cutter (cutting
cylinder) and perform final back lapping.
Stop the rotation of the reel cutter (cutting
cylinder), and then carefully and thoroughly
wash off any remaining abrasive.
While checking the blade for sharpness,
adjust blade engagement.

4.

5.

6.

7.
8.

9.

10.

11.

12.

13.

14.

15.

16.

Sharpening of Reel Cutter (Cutting

Cylinder)

Caution

Both the reel cutter (cutting cylinder) and the
bed knife (bottom blade) are edged tools.
Handle them carefully, since they could cut
your hands and feet.

Caution

Wear gloves when touching edged tools to
avoid cutting your hands.

The sharpening of the reel cutter (cutting
cylinder) consists in maintaining its roundness
and creating a relief (second edge face).
This work should be performed if the
sharpness cannot be restored, even after back
lapping, or if the relief (second edge face) has
worn away.
Sharpen the reel cutter (cutting cylinder) when
the sharpness cannot be restored, even after
back lapping, or when the relief (second edge
face) has worn away, there is full contact or
back lapping takes too much time.
In addition, if the reel cutter (cutting cylinder)
becomes worn and its shape conical, perform
cylindrical grinding to return it to a cylindrical
shape.
For sharpening the reel cutter (cutting
cylinder), contact your dealer or Baroness.
If the outer diameter of the reel cutter (cutting
cylinder) after sharpening is more than the
usage limit, the reel cutter (cutting cylinder) can
be sharpened.

New

Usage limit

Dimension A
(Outer
diameter of
reel cutter
(cutting
cylinder))

Dimension B
(Distance
from blade
edge to
outer edge
of reel cutter
(cutting
cylinder)
shaft)

Dimension A
(Outer
diameter of
reel cutter
(cutting
cylinder))

Dimension B
(Distance
from blade
edge to
outer edge
of reel cutter
(cutting
cylinder)
shaft)

163 mm
(6.42 in)

68.8 mm
(2.71 in)

143 mm
(5.63 in)

58.8 mm
(2.31 in)

LM180C

Maintenance

Page 5-10

Maintenance Work

Summary of Contents for LM180C

Page 1: ...3 Unit Reel Mower Owner s Operating Manual Serial No LM180C 20356 Required reading Read this manual before using the machine Original Instructions Ver 1 5...

Page 2: ...stment and inspection of your product We hope you will use the product safely and take advantage of its best performance Keeping the Owner s Operating Manual Keep this manual in the box on the right s...

Page 3: ...o Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding...

Page 4: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cut...

Page 5: ...3 5 Handling Instructions Page 4 1 Inspections Page 4 2 Tightening Torques Page 4 8 Adjustment before Work Page 4 11 Procedure to Start Stop Engine Page 4 12 Operation Method Page 4 13 Travel of Machi...

Page 6: ...LM180C Contents...

Page 7: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and storage Page 1 4 Safety LM180C Safety Page 1 1...

Page 8: ...distribution 1 2 3 1 2 Never allow children or people unfamiliar with these instructions to use or service the machine Local regulations may restrict the age of the operator The owner user can preven...

Page 9: ...purpose 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 Never drive the machine on a slope with an angle of gradient that is greater than that specified or in a place where there is a danger of the machine slipping Ne...

Page 10: ...ngine silencer muffler compartment fuel storage area cutting units and drives free of grass leaves or excessive grease Clean up oil or fuel spillage Allow the engine to cool before storing in any encl...

Page 11: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM180C Disposal Page 2 1...

Page 12: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regula...

Page 13: ...tion Decals Page 3 4 Positions of Regulation Decals Page 3 4 Description of Regulation Decals Page 3 4 Safety Signs and Instruction Signs Page 3 5 About Safety Signs and Instruction Signs Page 3 5 Pos...

Page 14: ...lume Hydraulic tank capacity Transmission oil capacity 2 0 dm3 2 0 L Operating width Mowing width 74 02 in 188 cm Operating height Mowing height 0 51 1 97 in 13 0 50 0 mm Blades 5 7 Drive Traveling Me...

Page 15: ...ines in accordance with the procedure specified in ISO 5349 1 2001 ISO 5349 2 2001 Whole body vibration This machine was confirmed to transmit a vibration level of 1 12 m s2 to the whole body by measu...

Page 16: ...For Europe The Specification decal indicates the CE marking model and weight etc kj8jic 001 Specification Decal_001 Noise Emission Decal For Europe The noise emission decal indicates the sound power...

Page 17: ...ons of Safety Decals and Instruction Decals_001 1 Operation decal 2 Caution to mutilation decal 3 Caution to flying object decal 4 Caution to rotating object decal 5 Caution to noise decal 6 Decal on...

Page 18: ...flying object Be sure that people around the machine keep a safe distance away v6w34n 001 Caution to Flying Object Decal_001 Caution to Rotating Object Decal K4205001530 Decal caution to rotating obj...

Page 19: ...nual K4205001560 Decal read Owner s Operating Manual Warning Read the Owner s Operating Manual tpfrw8 001 Decal on Reading Owner s Operating Manual_001 Product Overview LM180C Product Overview Page 3...

Page 20: ...LM180C Product Overview Page 3 8 Safety Signs and Instruction Signs...

Page 21: ...Cutting Height Page 4 12 Procedure to Start Stop Engine Page 4 12 Start Stop of Engine Page 4 12 Operation Method Page 4 13 Cautions for when You Leave The Machine Page 4 13 Positions of Operation Dec...

Page 22: ...of reel cutter cutting cylinder Make sure that the welding between the reel cutter cutting cylinder and the disc has not come off 1 2 3 4 5 6 Cover Inspection of Covers Warning If you have removed the...

Page 23: ...of Air Cleaner_001 1 Air cleaner 1 2 Follow the steps below to clean the air cleaner Before installing the element clean it with white kerosene immerse it in an admixture of three parts white kerosen...

Page 24: ...ed Warning If you have removed the covers etc during inspection be sure to securely install them in their original positions If covers etc remain removed the operator may come in contact with rotating...

Page 25: ...ise the engine may be damaged Important Do not mix different types of engine oil Important Be sure to use engine oil that is classified as API Service Grade SF or higher with an SAE Viscosity that is...

Page 26: ...mately 6 0 dm3 6 0 L Fuel Strainer Inspection of Fuel Strainer The fuel strainer is installed near the fuel tank and cleans the fuel that enters the carburetor If the fuel flow is insufficient clean o...

Page 27: ..._001 1 Oil filling port 2 Oil level plug 3 Drain plug Filling of Transmission Oil Important Do not mix different types of transmission oil Important Be sure to pour automobile gear oil that is classif...

Page 28: ...others The table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause...

Page 29: ...4 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 87 581...

Page 30: ...9 142 76 193 74 123 91 168 17 Rea r whe el Wheel K0010100252 Bolt heat treated M10 25 58 76 591 43 774 97 513 36 672 68 Steering K1604120000 Rod end spherical bearing LHSA12 52 67 530 24 683 20 460 25...

Page 31: ...slightly into contact with each other 1 2 Insert two or three strips of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then...

Page 32: ...el cock to the Open position The fuel cock is located under the fuel tank Shift the throttle lever from the Low speed position halfway to the High speed position Pull the choke knob Pull the knob half...

Page 33: ...owing two conditions The parking brake lever is pulled The traveling clutch lever is in the OFF position Operation Method Cautions for when You Leave The Machine Caution If the brakes are not sufficie...

Page 34: ...Rotation Mark_001 1 High speed 2 Low speed Change Plate LM180A 0810Z0 Decal change lever This indicates the positions of the change lever 1 5 3 4 2 an8lyj 003 Change Plate_001 1 Forward 1st speed 2 Fo...

Page 35: ...qne 002 Differential Lock Mark_001 Brake Mark K4209001200 DECAL BRAKE It illustrates the locking position for the parking brake 7elqr2 002 Brake Mark_001 Throttle Lever The throttle lever is located t...

Page 36: ...hen the machine starts to travel if the throttle lever is set to the High speed position Warning The machine may suddenly accelerate if the clutch is abruptly operated To prevent sudden acceleration p...

Page 37: ...A B mh4pyw 023 Reel Rotation Lever_001 1 Reel rotation lever A Rotation B Stop Mower Unit Lifting lever Left and Right Mower Units Caution Before raising or lowering the mower units make sure that the...

Page 38: ...lt it fully forward 1 817tmv 003 Rear Mower Unit_002 1 Mower unit lifting lever Brake Pedal The brake pedal is located in the right foot area In order to stop the machine depress the brake pedal with...

Page 39: ...ouch rotating tires with your hands or legs Start the engine Procedure to Start Engine Page 4 12 Depress the brake pedal and release the parking brake Shift the change lever in arbitrary position Slow...

Page 40: ...lever to rotate the reel cutters cutting cylinders of the left and right mower units Slowly pull the traveling clutch lever in the same way as clutch slipping to move the machine forward while rotati...

Page 41: ...Reel Cutter Cutting Cylinder Page 5 10 Replacement of Reel Cutter Cutting Cylinder Page 5 11 Replacement of Bed Knife Bottom Blade Page 5 12 Removing Installing Tires Page 5 13 Adjustment of Belt Ten...

Page 42: ...opriate for each maintenance operation Important For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Please note that our product warranty may...

Page 43: ...ning the parts Interlock system Electrical wiring Reel cutter Cutting cylinder Refer to Inspection of Reel Cutter Cutting Cylinder and Bed Knife Bottom Blade Bedknife Bottom blade Refer to Inspection...

Page 44: ...learance between pedal stopper and brake pedal Belt Traveling clutch 5 mm 0 20 in Clearance between rod tension metal fitting and collar Reel rotation lever 5 mm 0 20 in Clearance between rod tension...

Page 45: ...cause the machine to move or fall resulting in injury or death Use the jack up points identified in this manual when jacking up the machine Only place a jack under the jack up points specified Placin...

Page 46: ...specified grease or lubricant is used are indicated in Greasing Points Add grease using the specified grease or lubricant 4 5 6 Greasing Points Grease nipples are installed in the following locations...

Page 47: ...the left and the right of each unit 8bq62b 058 Greasing Points_004 1 2 3 Mower frame There is one point each on the left and the right mower units 8bq62b 059 Greasing Points_005 Mower lifting arm The...

Page 48: ...nts_009 Brake pedal 8bq62b 064 Greasing Points_010 Rear mower oscillating metal part 8bq62b 065 Greasing Points_011 7 8 9 Rear roller There is one point each on the left and the right of each unit 8bq...

Page 49: ...perform back lapping Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Caution During back la...

Page 50: ...and then carefully and thoroughly wash off any remaining abrasive While checking the blade for sharpness adjust blade engagement 4 5 6 7 8 9 10 11 12 13 14 15 16 Sharpening of Reel Cutter Cutting Cyl...

Page 51: ...ting cylinder 163 mm 6 42 in 3 0 mm 0 12 in factory recommended 1 A 1 ok5ueg 007 Sharpening of Reel Cutter Cutting Cylinder _002 1 Reel cutter cutting cylinder blade A Sharpening width for outer diame...

Page 52: ...r cutting cylinder shaft A Outer diameter of reel cutter cutting cylinder B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft 1 Replacement of Bed Knife Bottom Blade Caution...

Page 53: ...5 Remove the bolts Remove the tire from the wheel mounting shaft Important Tighten the bolts in the tightening order crosswise For installing the rear tires reverse the removing procedure Adjustment o...

Page 54: ...justment bolt and make sure that the collar is fixed securely 2 5 1 A 4 3 l36w96 002 Traveling Clutch_001 1 Adjustment bolt 2 Rod 3 Traveling clutch lever 4 Rod tension metal fitting 5 Collar A 5 mm 0...

Page 55: ...tely 10 mm 0 39 in when you press the middle of the belt with your finger at 98 N 10 kgf Tighten adjusting nut A and make sure that the rod is fixed securely A 2 1 3 l36w96 004 Transmission_001 1 2 3...

Page 56: ...that the brake is effective on slopes and that it is not applied any longer when you release it Adjust the parking brake system whenever there is any abnormality 1 2 3 4 Adjust the parking brake by t...

Page 57: ...pin Depress the brake pedal lightly and adjust the clearance between the pedal stopper and brake pedal to 5 7 mm 0 20 0 26 in If the clearance is larger than 7 mm 0 26 in the brake may be damaged Aff...

Page 58: ...Diff lock Wire_001 1 Transmission 2 Nut 3 Adjustment bolt 4 Wire 5 Spring 6 Diff lock lever Note You can also adjust the diff lock wire on the pedal side 1 2 3 4 5 Adjustment of Mower Stopper Lower th...

Page 59: ...ts and move the adjustment bolt toward the center of the machine to increase the wire tension Lower the rear mower unit then adjust the hook metal fitting to come into contact slightly with the lever...

Page 60: ...perature Important Screw the oil level gauge firmly Change the engine oil more frequently if the engine oil is contaminated and also in case you use the machine in dusty areas or operate the engine at...

Page 61: ...ce and stop the engine Remove the drain plug while the transmission oil is warm and then drain the oil into a bowl Attach the drain plug to the transmission Remove the oil filling port cap and oil lev...

Page 62: ...LM180C Maintenance Page 5 22 Maintenance Work...

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Page 66: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM180C UM GBZ 20F 00 S K E02 LM180_EU02...

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