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Barco DP2K-19B, Installation Manual

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Barco DP2K-19B Installation Manual Download Page 89

10. Removal and installation of the projector covers

Image 10-4
Lamp cover, removal

10.2 Removal of the rear cover

Necessary tools

Flat screwdriver

How to remove

1. Release both captive screws almost at the bottom of the rear cover using a

fl

at screw driver (1).

1

1

2

2

Image 10-5
Rear housing removal

R5905067 DPXK-19B/23B/P 17/09/2012

83

Summary of Contents for DP2K-19B

Page 1: ...DPxK 19B 23B P Installation manual For DP2K 19B DP2K 23B DP2K P DP4K 19B DP4K 23B and DP4K P R5905067 07 17 09 2012...

Page 2: ...670 USA Phone 1 916 859 2500 Fax 1 916 859 2515 Support www Barco com esupport Visit us at the web www barco com Barco nv Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 5...

Page 3: ...with other municipal waste Please dispose of your waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment To prevent possibl...

Page 4: ...alid Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser e g interfaces Normal wear as well as normal...

Page 5: ...xic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in...

Page 6: ......

Page 7: ...eimpflug adjustment 51 6 Input communication 57 6 1 Introduction 57 6 2 Local keypad of the DPxK B series projector 58 6 3 Communication ports of the DPxK B series projector 59 6 4 Source input ports...

Page 8: ...lue convergence 105 A Specifications 107 A 1 Specifications of the DP2K 19B 107 A 2 Specifications of the DP4K 19B 108 A 3 Specifications of the DP2K 23B 109 A 4 Specifications of the DP4K 23B 109 A 5...

Page 9: ...y to be knowledgeable of potential hazards to which they are exposed including but not limited to HIGH VOLTAGE ELEC TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS in performing a task an...

Page 10: ...y to the equipment for removal of the power to the pro jector mains terminals Disconnect the power to the projector mains terminals and unplug the power cord at UPS INLET for removal of all power from...

Page 11: ...he American Conference of Governmental Industrial Hygienists ACGIH recommends occupational UV exposure for an 8 hour day to be less than 0 1 micro watts per square centimeters of effective UV radiatio...

Page 12: ...ave to ship your equipment For maximum protection repack your set as it was originally packed at the factory Disconnect the power to the projectors mains terminals and unplug the power cord at UPS INL...

Page 13: ...ed protective clothing MUST be worn Authorized protective clothing for xenon lamp handling WARNING Always wear face protection full face shield with neck protector when handling xenon lamps WARNING Al...

Page 14: ...1 Safety 8 R5905067 DPXK 19B 23B P 17 09 2012...

Page 15: ...ments Environment conditions Table below summarizes the physical environment in which the B series projector may be safely operated or stored Environment Operating Non Operating Ambient Temperature 10...

Page 16: ...ering an output current of 5 5 amperes The connection between the UPS unit and the UPS inlet of the projector must be done with a certified AC power supply cord of minimum 0 75 mm or 18 AWG and minimu...

Page 17: ...rton box and wooden pallet in a safe manner without damaging the projector After unpacking let the projector acclimatises to a room temperature higher then 10 C 50 F and lower then 35 C 95 F Neglectin...

Page 18: ...3 Remove the inner carton box Image 2 3 Remove inner carton 4 Loosen the banding by pulling the free end of the banding loop in the clip Take off the upper carton plate 1 Remove from the wooden pallet...

Page 19: ...The packaging of the B series projector is provided with a shock watch label If this shock watch label was triggered red colored at arrival during transport indicates that the package was possibly rou...

Page 20: ...is not installed in the lamp house yet To install the xenon lamp the lamp house has to be removed from the projector To install the xenon lamp correctly and in a safe manner see the detailed step by s...

Page 21: ...agement system For more info see chapter Projector registration page 73 13 Projection of a digital cinema movie Apply a single or dual channel SMPTE or DVI source to the input ports of the projector a...

Page 22: ...2 General 16 R5905067 DPXK 19B 23B P 17 09 2012...

Page 23: ...f the projector and that all feet of the projector are captured The pedestal should be placed in front of the port window wall in a manner that the projector front cover is at a minimum distance of 20...

Page 24: ...Projector leveling 4 Later when the projector is up and running adjust precise image geometry and placement Projector tilting In an ideal installation the B series projector lens surface is centered...

Page 25: ...ng About Exhaust The exhaust stack of the projector head is designed to fit a 201 mm 7 91 inch diameter duct This size must be used throughout the entire system and installed to eliminate any possibil...

Page 26: ...to the projector The exhaust fan may electrically be connected with the projector When that is done the blower starts working when the lamp is switched on and stops working after the cool period is c...

Page 27: ...on Necessary tools Flat screw driver 6 mm How to access 1 Remove the back cover 2 Loosen both captive screws 1 1 Image 3 7 Power connection cover captive screws 1 Image 3 8 Power connection cover capt...

Page 28: ...ARNING Make sure that the voltage range of projector matches with the voltage of the local power net CAUTION The cross sectional area of the conductors in the Power Supply Cord shall be not less than...

Page 29: ...strip Warning Always connect first the PE wire 6 Reinstall the power connection cover and the back cover 3 5 Power loop through to the projector electronics This procedure explains how to provide the...

Page 30: ...cs WARNING Only use UPS units which are suitable for the B series projector See chapter General Instal lation requirements for more information about the requirements of the UPS How to connect the UPS...

Page 31: ...ush it against the power plug Release the fixation spring 4 Install on the power outlet the second fixation spring to prevent losing it 2 CAUTION The electrical connection with the UPS INLET socket of...

Page 32: ...3 Physical installation 26 R5905067 DPXK 19B 23B P 17 09 2012...

Page 33: ...ear protective clothing welder s jacket when handling xenon lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon lamps Overview Introduction Supported xenon lamps f...

Page 34: ...projector issues a lamp run time notification message end have blue status LEDs when the maximum lamp runtime occurs The projector will always try to strike the lamp independent of the lamp runtime P...

Page 35: ...r respective anode cathode adapters for the S M Lamp House Lamp type Supplier Cathode adapter S M Lamp House Barco Order No 4kW DHP OSRAM XBO R865555K R9855937 3kW DHP OSRAM XBO R865555K R9855938 2kW...

Page 36: ...e lamp compartment b Grip the Lamp House by both handles and remove it completely from the projector c Place the Lamp House on a stable support Caution Be aware of the weight of the lamp assembly Take...

Page 37: ...ng xenon lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon lamps Necessary tools 5mm Allen wrench Lamp protective container or protective cloth with two binders...

Page 38: ...Image 4 8 4 Support the xenon lamp inside the Lamp House with one hand while removing the UV blocker assembly from the lamp house Warning Supporting the xenon lamp with one hand to prevents it from b...

Page 39: ...nst the chassis of the Lamp House Image 4 11 7 Place the xenon lamp in its protective container or wrap the xenon lamp in a protective cloth and secure with two binders Image 4 12 Left Xenon lamp wrap...

Page 40: ...required warranty information 4 5 Installation of the xenon lamp in manual S M Lamp House WARNING DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON LAMP HANDLING OR SERVICE...

Page 41: ...the adaptor on the anode pin as far as possible Make sure that there is full contact between the adapter flat surface and the lamp base Fasten the set screw reference 9 image 4 15 of the cathode adapt...

Page 42: ...ental bumping against the xenon lamp Tip The cathode socket can easily pulled out from the Lamp House as a whole to perform this check Caution These cathode connections must be checked with every lamp...

Page 43: ...ted Use the opening at the side of the Lamp House to guide the anode pin of the xenon lamp into the anode supporting mechanism of the UV blocker Image 4 20 7 Secure the UV blocker by fastening the fou...

Page 44: ...23 spring washer reference 2 image 4 23 and plain washer reference 3 image 4 23 Fasten the screw with a torque of 5 Nm 3 7 lbf ft Use a torque wrench with a 5 mm Allen socket Caution Make sure that b...

Page 45: ...n the projector 1 Check if the six quarter turn screws turning wires reference 1image 4 24 are flush with the cover or interference will occur while inserting the Lamp House into the projector 1 Image...

Page 46: ...ated after each installation of an xenon lamp inside the Lamp House Neglecting this update will result in poor performance and short life time of the xenon lamp For a new lamp how to reset the values...

Page 47: ...new lamp 5a Or click on Select 5b to display a list of possible article numbers 6 Select a article number 7 and click OK 8 The software will check if the entered article number is a valid number 9 4...

Page 48: ...story selection window opens 4 3 Click on Select 5 to display a list of possible lamps 6 4 Select the desired lamp 7 and click OK 8 The article number and serial number of the selected lamp is added t...

Page 49: ...n 1 Remove the lamp cover to get access to the X Y and Z axis adjustment thumbscrews of the lamp 2 Switch on the projector and start up the lamp 3 Go via the Communicator touch panel to the menu Insta...

Page 50: ...4 Lamp Lamp House X Z Y Image 4 29 Realignment points 6 Switch of the projector 7 Reinstall the lamp cover 44 R5905067 DPXK 19B 23B P 17 09 2012...

Page 51: ...led in a projector it needs to be homed and returned Overview Available lenses Lens selection Lens installation Lens removal Lens shift zoom focus Scheimpflug adjustment 5 1 Available lenses Which len...

Page 52: ...5958 Image 5 2 R9855942 Image 5 3 R9855943 Image 5 4 R9855963 Image 5 5 R9855945 Image 5 6 R9855964 Image 5 7 R9855946 Image 5 8 R9855947 Image 5 9 R9856294 Image 5 10 R9856297 Image 5 11 R9856300 46...

Page 53: ...12 will be displayed The lens calculator allows you to have an overview of which lenses are suitable for your specific projector setup Just make your selection of parameters and all possible configura...

Page 54: ...e lens in such a way that the lens connector matches the socket Image 5 14 Mount lens 6 Insert the lens until the connector seats into the socket the pin 3 on the lens holder matches with the sleeve i...

Page 55: ...rting the projector Neglecting this can damage the Lens Holder and Prism 5 4 Lens removal How to remove a lens 1 Support the lens with one hand while you unlock the lens holder by sliding the lock han...

Page 56: ...e DMD which result in a shifted image on the screen Off Axis A 100 shift means that the centre point of the projected image is shifted by half the screen size In other words the centre point of the pr...

Page 57: ...ct to the DMD plane This is also known as Sheimpflug s law To solve this the lens plane must be placed parallel with the DMD plane This can be achieved by turning the lens holder to remove the tilt or...

Page 58: ...mm How to adjust 1 Project a green focus pattern For a 4K projector use the 4K test pattern Otherwise use the 2K test pattern Image 5 23 2 Loosen the lock nuts a b c and d See image 5 22 3 Loosen the...

Page 59: ...F Image 5 24 Center focusing 6 Sharpen bottom left corner of the screen by adjusting nut 1 1 F Image 5 25 Left bottom focusing 7 Sharpen bottom right corner of the screen by adjusting nut 2 R5905067 D...

Page 60: ...n the center left right top and bottom of the screen How to fix the Scheimpflug Start the fixation as follows steps must be followed strictly 1 Turn in set screw A B and C Tighten lightly by hand Tip...

Page 61: ...en nut 4 until the offset of the image movement created in step 3 is canceled Tip The amount of image movement in step 3 will determine how tight the nut in step 5 will need to be turned to return the...

Page 62: ...5 Lenses lens holder 56 R5905067 DPXK 19B 23B P 17 09 2012...

Page 63: ...module and 3 separate removable units fan controller module Integrated cinema processor ICP HDSDI module and a Cinema controller module 1 2 3 4 5 6 A B C G D F E Image 6 1 Input and communication A Lo...

Page 64: ...ey has a marker area 1 where you can write down the name of the macro Standby key Standby key 3 switches ON or OFF the lamp and lamp electronics The lamp cooling fans remain active for about 5 minutes...

Page 65: ...PC and for the next device in the chain In this way a star network interconnection can be avoided The switch used is a stand alone 10 100 1000Mbit Ethernet switch This assures no influence on the net...

Page 66: ...m allowed SMPTE Society of Motion Picture and Television Engineers A global organization based in the United States that sets stan dards for baseband visual communications This includes film as well a...

Page 67: ...I ACS 2048x1080 50 59 94 Progressive RGB 4 4 4 12 bit DVI 3D 3D 2048x1080 24 eye Progressive RGB 4 4 4 2x8 bit DVI 3D 3D 2048x1080 25 eye Progressive RGB 4 4 4 2x8 bit DVI 3D 3D 2048x1080 30 eye Progr...

Page 68: ...Cr HD SDI Single link Single 3G level A Single link 4 2 2 12 bits color Progressive YCbCr 3G level B Dual link 3G level A Single link 4 4 4 10 bits color Progressive RGB 3G level B Dual link 3G level...

Page 69: ...sive SF 2nd field dominant HD SDI Single Link A and B1 4 2 2 10 bits color Progressive SF 1st field dominant YCbCr HD SDI Single link 3G level A Single link 4 2 2 12 bits color 3G level B Dual link 3G...

Page 70: ...eparate left right eye Single 3G Level A Interleaved Dual separate left right eye Single 4 2 2 12 bits color Progressive YCbCr 3G Level B Interleaved Dual separate left right eye Single 3G Level A Int...

Page 71: ...it inverted Progressive SF 2nd field dominant A B 3G SDI HS 4K 4 2 2 10 bits color Progressive SF 1st field dominant YCbCr 3G Level A Single Link Single 3G Level A Quad Link Progressive XYZ RGB 3G Lev...

Page 72: ...cessor module About the LEDs GENERAL PURPOSE IN OUT DVI A DVI B DVI INPUT SEL SYNC OK SEL SYNC OK 10 100 1000 BASE T RS232 IN 3D INTERFACE PERIPHERAL PORT SMPTE 292 424 IN A B SEL SYNC OK SEL SYNC OK...

Page 73: ...rm which easily fits on top of the B series projector One central locking mechanism of the swivel arm allows an instant fixation of the touch panel interface in any position The touch panel interface...

Page 74: ...ench How to install the touch panel interface 1 Assemble the mounting plate and the swivel arm together as illustrated First place the nut N upon the rod of the mounting plate then add the lock washer...

Page 75: ...lustrated W Image 7 6 Mount touch panel 4 Connect the circular plug of the multi cable with the circular socket at the rear side of the B series projector Image 7 7 5 Attach the multi cable to the swi...

Page 76: ...7 Communicator Touch Panel Image 7 8 Connections 70 R5905067 DPXK 19B 23B P 17 09 2012...

Page 77: ...municator touch panel is installed See chapter Communicator Touch Panel page 67 8 Press the power switch to switch ON the projector As a result the projector starts up in standby So the lamp is OFF an...

Page 78: ...8 Starting up 72 R5905067 DPXK 19B 23B P 17 09 2012...

Page 79: ...nema equipment of that theatre The film distributor will find its information about a theatre in the same database as where the projector is registered Barco plays as an intermediate station between t...

Page 80: ...lick on Sign in here and follow the instructions With the created login and password it is possible to enter the partnerzone where you can upload the certificate When your login is correct the digital...

Page 81: ...meters or in inches When one of them is entered the other value is calculated automatically Screen height enter the screen height value in meters or in inches When one of them is entered the other val...

Page 82: ...location The new location is added to the list of locations and is selected Click Next to continue 8 If the installer is in the list select the installer and click Next to continue to step 10 If the...

Page 83: ...next step The owner input form appears 10 If the owner is in the list select the owner and click Next to finalize the registration If the owner is not in the list click Add new and continue with next...

Page 84: ...dd new owner The new owner is added to the list of owners and is selected Click Next to finalize the registration The registration is completed An E mail will be sent to the person who is logged in 78...

Page 85: ...An update of the registration of an existing projector should be done in e g one of the following cases relocation of the projector new owner new contact person and when any of the registered data is...

Page 86: ...be updated The installation address is displayed in Selection Click Next to continue 5 Browse to locate the certificate file Select the file and click Open The file is filled out next to XML file Clic...

Page 87: ...in the procedure Overview Removal of the lamp cover Removal of the rear cover Removal of the input cover Removal of the front cover Removal of the side cover Installation of the front cover Installati...

Page 88: ...remove 1 Release both captive screws on top of the lamp cover Image 10 2 Lamp cover fasting screws 2 Push both lock to each other to release the locks and pull at the same time the bottom side of the...

Page 89: ...cover removal 10 2 Removal of the rear cover Necessary tools Flat screwdriver How to remove 1 Release both captive screws almost at the bottom of the rear cover using a flat screw driver 1 1 1 2 2 Im...

Page 90: ...the projector 10 3 Removal of the input cover Necessary tools Flat screwdriver How to remove 1 Release both captive screws at the top of the input cover using a flat screw driver Image 10 6 Input cov...

Page 91: ...tor covers Image 10 7 Input cover removal 10 4 Removal of the front cover Necessary tools Flat screwdriver How to remove 1 Check if the lens is removed 2 Remove the rubber dust ring from the lens hold...

Page 92: ...e captive screw at the middle bottom of the front cover 4 Remove the front cover as follow a standing in front of the projector pull the top side of the cover to you until it is unlocked b slide the c...

Page 93: ...How to remove 1 Release both captive screws on top of the side cover Image 10 10 Captive screws 2 Push both lock to each other to release the locks and pull at the same time the bottom side of the cov...

Page 94: ...ed 2 Execute the next steps to install the front cover a Hook the bottom side of the cover to the projector b Gently push the top side of the cover into position c Ensure that the locking studs click...

Page 95: ...10 7 Installation of the input cover Necessary tools Flat screwdriver How to install 1 Place the top side of the cover on its place Image 10 15 Mount input cover 2 Gently move the bottom side of the...

Page 96: ...Image 10 16 Secure input cover 3 Secure the cover by fastening the captive screw 10 8 Installation of the lamp cover Necessary tools Flat screwdriver How to install 1 Place the top side of the cover...

Page 97: ...the bottom side of the cover towards the projector b Push both lock to each other and push at the same time the cover against the projector frame c Release both locks so that they lock in their receiv...

Page 98: ...1 1 2 2 Image 10 19 Mount rear cover 2 Secure the cover by fastening the captive screw at the bottom of the rear cover 2 10 10 Installation of the side cover How to install 1 Place the top of the side...

Page 99: ...10 Removal and installation of the projector covers Image 10 20 2 Secure the cover by fasting both captive screws Image 10 21 Lock side cover R5905067 DPXK 19B 23B P 17 09 2012 93...

Page 100: ...10 Removal and installation of the projector covers 94 R5905067 DPXK 19B 23B P 17 09 2012...

Page 101: ...ning on the projector The air filters should be cleaned monthly under normal environment conditions Equipment in very dusty or otherwise contaminated areas may require more frequent maintenance If the...

Page 102: ...n other room or outside 2 Blow remaining dust away with compressed air in an other room or outside Mount the dust filter 1 Insert the dust filter with the up indication to the top of the projector Ima...

Page 103: ...ith the handle upwards Small filter at the back big filter at the front 2 Push the filters completely in until they click into position 3 Reinstall the side cover 11 3 Cleaning the lens To minimize th...

Page 104: ...g of the projector with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution 11 5 Check cooling liquid level What should be done The projector is li...

Page 105: ...servoir again Turn the filler cap clockwise to close the reservoir 5 Reinstall the side cover CAUTION Never fill above Max level mark 11 7 Authorization to clear security warning on the projector When...

Page 106: ...1 to 6 changes back to blue In case of an incorrect code entry the color of the backlight of the numeric keys changes to red for 1 second and then back to blue In case of a correct code entry the colo...

Page 107: ...1 Open the sealed compartment This procedure assumes that the side cover of the projector is already removed CAUTION This procedure may only be done by a qualified and trained service technician Nece...

Page 108: ...arning on the projector 12 2 Close the sealed compartment Necessary tools 3 mm Allen wrench How to close the sealed compartment 1 Hook the cover plate on the studs 2 Image 12 3 Sealed cover mount 2 Sl...

Page 109: ...Tilting of the X and Y axes in their plane is clockwise rotation 1 2 3 4 5 6 these are the 6 adjustments available as they appear on the standard convergence adjustment screen Convergence controls loc...

Page 110: ...it so happens that the nominal position of an adjustment falls within this dead zone it is preferable to continue screwing through the dead zone for another 2 turns Then return to the required nomina...

Page 111: ...l directions 4 and 5 and then proceed with the horizontal direction 6 1 To translate GREEN vertically in the Y direction turn both 4 and 5 clockwise Turn screws in equal increments 2 To translate GREE...

Page 112: ...12 Convergence Green 1 5 4 6 5 Image 12 8 Green on blue convergence 106 R5905067 DPXK 19B 23B P 17 09 2012...

Page 113: ...al devices Native resolution 2 048 x 1 080 pixels Housing Hermetically sealed DMDs and optical assembly Lamp 1 2kW 3kW Xenon lamp Light Output 19 000 lumens Screen size Up to 19m 62ft wide Contrast ra...

Page 114: ...3 2 53 1 95 3 26 2 53 4 98 equivalent throw ratios for 4K 1 38 DMD Projector Diagnostics via PC touch panel via Communicator control software via SNMP agent Power Requirements 200 240V 24A 50 60Hz 15...

Page 115: ...P agent Power Requirements 220V Dimensions 604 H x 754 W x 1129 D mm 23 78 H x 29 69 W x 44 45 D inch NB min 5 cm of air inlet spacing required at the bottom of projector Weight 133 kg 293 lbs Ambient...

Page 116: ...cus zoom shift HDCP support Full 2K triple flash 3D Advanced patented DMD cooling Options 4K Integrated Media Block ACS 2048 3D add ons Touch panel Pedestal A 5 Specifications of the DP2K P Overview D...

Page 117: ...Dimensions 604 H x 754 W x 1129 D mm 23 78 H x 29 69 W x 44 45 D inch NB min 5 cm of air inlet spacing required at the bottom of projector Weight 133 kg 293 lbs Ambient temperature 35 C 95 F Options...

Page 118: ...A Specifications 754 207 5 675 37 5 41 5 456 219 381 5 604 min 31 74 663 640 5 859 188 82 O201 55 1129 Image A 1 Dimensions in mm 112 R5905067 DPXK 19B 23B P 17 09 2012...

Page 119: ...A Specifications A 8 Dimensions of the universal pedestal Dimensions 566 7 866 8 876 3 Image A 2 Dimensions given in millimeters R5905067 DPXK 19B 23B P 17 09 2012 113...

Page 120: ...A Specifications 114 R5905067 DPXK 19B 23B P 17 09 2012...

Page 121: ...projector Internal projector 1k1 5V to 24V 10k 820R GPIn P GPIn P GPIn N GPIn N 4 7V Input to projector Internal projector 1k1 5V to 24V Image B 1 Left diagram with pull up resistor Right diagram wit...

Page 122: ...Generate Falling Edge Generate Rising Edge or Generate Toggle command is received The rate of toggle is 24Hz Output transistor Maximum output driving voltage Vmax 70 V Maximum current Imax 30 mA Maxi...

Page 123: ...ral Port Pin Name 1 5V 2 SCL 3 SDA 4 24V 5 GND 3D connector Pin Name Pin Name 1 12V 9 12V 2 Grnd 10 3D Input Reference 3 Grnd 11 3D Display Reference 4 RS232 RX 12 3D Display Reference 5 RS232 TX 13 C...

Page 124: ...B Pin configurations 118 R5905067 DPXK 19B 23B P 17 09 2012...

Page 125: ...ntation Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 56 36 88 24 Support www Barco com esupport Web www barco com From Date Please correct the following points in this documentation R5905067...

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