Barco DP-1200 Installation Manual Download Page 105

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11. Maintenance

11. MAINTENANCE

About this chapter

This chapter contains the projector cleaning procedures and

lter replacements.

Overview

•

Replacement of the dust

lter on the front side

•

Replacement of the dust

lter on the top side

•

Cleaning the exterior of the projector

•

Cleaning the lens

•

Cleaning the UV blocker of the lamp house

•

Authorization to clear security warning

R59770242 DP-1200 06/01/2009

101

Summary of Contents for DP-1200

Page 1: ...DP 1200 Installation manual R59770242 02 06 01 2009 ...

Page 2: ...670 USA Phone 1 916 859 2500 Fax 1 916 859 2515 E mail folsomsales barco com Visit us at the web www barco com Barco nv Media Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in Belgium ...

Page 3: ...int Barco can repair the fault or provide a replacement at its own discretion within an appropriate period If this measure proves to be impossible or unsuccessful the purchaser can demand a reduction in the purchase price or cancellation of the contract All other claims in particular those relating to compensation for direct or indirect damage and also damage attributed to the operation of softwar...

Page 4: ...d more information on the collection reuse and recycling systems please contact your local or regional waste administrator You can also contact us for more information on the environmental performances of our products Trademarks Brand and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brand and product names mentioned in...

Page 5: ...roduction 58 6 2 Local Keypad of the DP 1200 projector 59 6 3 Communication ports of the DP 1200 projector 60 6 4 About General Purpose Inputs Outputs GPIO 62 6 5 Source input ports of the DP 1200 projector 64 7 Communicator touch panel 65 7 1 Introduction 66 7 2 Installing the touch panel interface 68 7 3 Reposition the touch panel interface 70 8 Starting up 71 8 1 Switching ON the DP 1200 digita...

Page 6: ...109 12 1 Convergence controls 110 12 2 Preparing for convergence adjustment 112 12 3 Converging the red pattern onto the blue pattern 113 12 4 Converging the green pattern onto the blue pattern 115 A Specifications 117 A 1 Specifications of the DP 1200 118 A 2 Dimensions of the DP 1200 119 A 3 Centre of gravity 120 A 4 Dimensions of the universal pedestal 121 A 5 Pin configurations of the communic...

Page 7: ...o the DP 1200 digital projector Ensure that you understand and follow all safety guidelines safety instructions and warnings mentioned in this chapter before installing your DP 1200 digital projector After this chapter additional warnings and cautions are given depending on the installation procedure Read and follow these warnings and cautions as well Overview General considerations Important safe...

Page 8: ...themselves or other persons The term USER and OPERATOR refers to any person other than SERVICE PER SONNEL AUTHORIZED to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS The DLP Cinema Systems are intended FOR PROFESSIONAL USE ONLY by AUTHORIZED PERSONNEL familiar with poten tial hazards associated with high voltage high intensity light beams ultraviolet exposure and h...

Page 9: ...the projector and unplug the power cord from the UPS INLET for removal of all power from the projector Warning High leakage current Earth connection essential before connecting supply Do not allow anything to rest on the power cord Do not locate this projector where persons will walk on the cord Do not operate the projector with a damaged cord or if the projector has been dropped or damaged until ...

Page 10: ...ssary to leave an exclusion zone around all external surfaces of the projector whereby no flammable or combustible materials are present The exclusion zone must be not less than 40 cm 16 for all DLP Cinema projectors The exclusion zone on the lens side must be at least 5 m Do not cover the projector or the lens with any material while the projector is in operation Keep flammable and combustible ma...

Page 11: ... in this manual can lead to permanent damage to the projector and cancellation of the warranty Unplug this product from the wall outlet and refer servicing to qualified service technicians under the following conditions When the power cord or plug is damaged or frayed If liquid has been spilled into the equipment If the product has been exposed to rain or water If the product does not operate norm...

Page 12: ...1 Safety 8 R59770242 DP 1200 06 01 2009 ...

Page 13: ... careful consideration of things such as image size ambient light level projector placement and type of screen to use are critical to the optimum use of the projection system Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guaran tee Observing the specification as mentioned in this chapter are critical for the performances of the projector Ne...

Page 14: ...s set at the factory The power cord required to connect the projector with the power net is not delivered with the projector It is the responsibility of the customer to provide the correct type of power cord The cross sectional area of the conductors in the power supply cord shall not be less than 4 mm or 10 AWG minimum 300V To protect operating personnel the National Electrical Manufacturers Asso...

Page 15: ...asy setup of the projector The universal pedestal has a separate compartment to install the UPS unit for the DP 1200 digital projector Futhermore the universal pedestal contains a standard 19 rack to build in the projector peripherals like alternative content switchers e g ACS 2048 R59770242 DP 1200 06 01 2009 11 ...

Page 16: ...nch 13 mm open end wrench 17 mm open end wrench How to unpack the projector 1 Remove the banding around the carton box by releasing the fastening clips as illustrated and open the box Image 2 1 2 Remove the smaller carton box reference 1 as illustrated Note The smaller carton box contains the manual 1 2 3 Image 2 2 3 Remove the carton box and the foam around the projector See image 2 2 Note The pr...

Page 17: ...mage 2 5 Save the original shipping carton and packing material they will be necessary if you ever have to ship your projector For maximum protection repack your projector as it was originally packed at the factory A rubber foam inside a plastic bag is placed into the lens opening of the projector It s recommended to reuse this foam and plastic back each time you transport the projector This to pr...

Page 18: ...s mentioned on the label should be followed which are adding a note on the bill of lading and informing the transport company and the Barco sales and service office as soon as possible Box content After unpacking the projector it is recommended to check if all following items where included One GPIO data cable D SUB 37 pins 2 meter One short power link cable mono phase for in case no UPS is used O...

Page 19: ...ion Follow the next steps to achieve that a Place the ON OFF switch of the projector in the I position As a result the projector starts to initialize The status lights of the projector lights up GREEN once the projector is initialized b Press the STANBY button on the local keypad to activate the lamp c Press the DOWSER button on the local keypad to open the dowser of the projector The dowser is op...

Page 20: ...2 General 16 R59770242 DP 1200 06 01 2009 ...

Page 21: ...rojector has to be done and how to realize the electrical connections Overview Positioning the DP 1200 at port window Installation of the exhaust system Connecting the projector with the power net Power loop through to the projector electronics Connecting an UPS with the projector electronics R59770242 DP 1200 06 01 2009 17 ...

Page 22: ...sal pedestal has a separate compartment to install the UPS unit if available for the DP 1200 digital projector Futhermore the universal pedestal contains a standard 19 rack to build in the projector peripherals like alternative content switchers e g ACS 2048 Necessary tools 14 mm wrench 17 mm wrench Projector centering 1 If the projector is standalone in front of the port window center the project...

Page 23: ...arallel to the screen This orientation helps to ensure optimized lens performances with minimal offset If this position is not possible such as when the projector is significantly higher than the center of the screen it is better to rely on offset rather than extra tilt 1 Before adjusting tilt make sure the projector is as well centered with the theatre screen as possible for your installation are...

Page 24: ... Installation 90 Inclined screen Image 3 4 Barco offers a pedestal for the DP 1200 digital projector This universal pedestal allows you to easily tilt the projector forward up to 6 20 R59770242 DP 1200 06 01 2009 ...

Page 25: ...5 CFM CAUTION If more than one projector is installed in a common projection booth the above exhaust air flow must be measured at EACH individual projector head exhaust stack Inadequate exhaust draft can contribute to premature xenon bulb lamp failure How to install the Exhaust stack See illustration below Image 3 5 Ensure good condition of the lamp house blower Keep the blower inlet clean for unr...

Page 26: ...of the projector CAUTION The cross sectional area of the conductors in the Power Supply Cord shall be not less than 4 mm2 or AWG 10 Necessary tools Flat screw driver Phillips screw driver PH2 Necessary parts Two cable ties Certified AC power supply cord 4 0 mm 10AWG min 300V How to connect the main AC power with the DP 1200 projector 1 Remove the rear cover and lamp cover of the projector 2 Remove...

Page 27: ...sis of the projector by using two cable ties A and by fastening the cable gland B as illustrated A B A Image 3 8 5 Reinstall the cover of the main AC compartment Image 3 9 6 Reinstall the rear cover and lamp cover of the projector R59770242 DP 1200 06 01 2009 23 ...

Page 28: ...acket for the female plug OUTLET 6 Fixation bracket for the male plug INLET 7 Male plug 8 Female plug Necessary parts Short power link cable with plug type C13 C14 How to loop through the power to the projector electronics 1 Make sure that a long spacer reference 1 is mounted above and below each power socket reference 2 3 2 Plug in the short power cable reference 4 which was delivered with the pr...

Page 29: ...3 Physical Installation 1 2 3 5 4 7 6 Image 3 11 R59770242 DP 1200 06 01 2009 25 ...

Page 30: ...t with the UPS INLET socket of the projector upper socket 3 Secure the UPS INLET socket using the small fixation plate and two thumbscrews Use appropriate spacers to ensure that the plug is captured without play 4 Install the large fixation plate reference 2 upon the power OUTLET socket of the projector lower socket This to prevent loosing the fixation parts 1 2 Image 3 12 CAUTION The electrical c...

Page 31: ...handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protecti...

Page 32: ...b increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp auth...

Page 33: ...mp House Lamp Type Order info Osram xenon bulb lamp of 1 2 kW 1 2kW DHP R9855959 Ushio xenon bulb lamp of 2 kW DXL20BAF R9855955 Ushio xenon bulb lamp of 1 2 kW DXL12BAF R9855961 R59770242 DP 1200 06 01 2009 29 ...

Page 34: ...xplode in either hot or cold states if improperly handled Necessary tools 7 mm flat screw driver How to remove the lamp house of the projector 1 Switch off the projector 2 Remove the lamp cover 3 Release the three spring lock screws of the lamp house as illustrated Image 4 4 4 Hold fast the lamp house by the handles and pull the lamp house out of the projector Caution Beware of the weight of the l...

Page 35: ...4 Lamp Lamp House While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector R59770242 DP 1200 06 01 2009 31 ...

Page 36: ... to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps Necessary tools 4 mm Allen wren...

Page 37: ... Place the xenon bulb lamp into a protective container or wrap a protective cloth around the xenon bulb lamp 6 Remove the anode wire lug from the anode socket Use for that two open ended spanners of 17 mm Hold fast the nut N1 with one spanner while releasing the nut N2 with the other spanner Note that a plane washer W1 W2 is provided on both sides of the anode wire lug L L N2 S W1 W2 N1 N1 N2 Imag...

Page 38: ... that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bulb in any ordinary refuse container When returning a xenon bulb lamp for warranty adjustment pack it in its original shipping container Complete and return all required warranty i...

Page 39: ...ve clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps This procedure assumes that the lamp house is closed and that there is no xenon bulb lamp ...

Page 40: ... xenon bulb lamp which you want to replace S L A 2 5 Nm Image 4 12 4 Install the anode wire lug L upon the anode socket S Hold fast the nut N1 with an open end wrench while fastening the nut N2 with a torque of 9 Nm 6 6 lbf ft using a torque wrench Ensure that at both sides of the wire lug L a plane washer W1 W2 is present Note The anode socket is located just below the UV blocker and can easily b...

Page 41: ... the neck of the xenon bulb lamp 6 Gently guide the xenon bulb lamp into position inside the lamp house as illustrated Anode socket hanging vertical down While inserting the lamp rotate it slightly engaging the pins of the cathode adapter in the foreseen slots This is to ensure the lamp cathode is completely inserted Warning Make sure that the both pins of the cathode adapter are engaged in the fo...

Page 42: ...e thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector Image 4 17 10 Fasten the cathode side of the xenon bulb lamp using a hexagon socket head screw M6 x 40 and a plane washer as illustrated Use a torque of 2 5 Nm 1 8 lbf ft to fasten the hexagon socket head screw Use for that a torque wrench with a 5 mm Allen socket Caut...

Page 43: ... which are stored on the controller board MUST be updated after each installation of an xenon bulb lamp inside the lamp house Neglecting this update will result in poor performance and short life time of the xenon bulb lamp See procedure Resetting the lamp parameters page 42 A realignment of the xenon bulb lamp in its reflector is required after the installation of the xenon bulb lamp in the lamp ...

Page 44: ...projector 1 Ensure the projector is switched off 2 Remove the lamp cover 3 Hold fast the lamp house by its handles and gently slide the lamp house into its socket Note that the compartment is provided with guides G to position the lamp house correctly G C Image 4 20 4 Push the lamp house forward until it slides fully into the projector 5 Secure the correct position of the lamp house by tightening ...

Page 45: ...4 Lamp Lamp House While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector R59770242 DP 1200 06 01 2009 41 ...

Page 46: ...o the menu Installation Lamp Lamp information 3 While the Lamp information window is displayed tip on Reset 1 A reset message is displayed 2 4 Fill out the article number of the new lamp 3a Or click on Select 3b to display a list of possible article numbers 4 Select a article number 5 and click OK 6 The software will check if the entered article number is a valid number 7 5 Fill out the serial num...

Page 47: ...he lamp 3 Go via the Communicator touch panel to the menu Installation Lamp Light output 4 Set the Light output mode in normal mode and the Lamp Dimming on maximum 255 Note This window on the Communicator touch panel shows in the upper left corner the measured value of the built in light sensor of the projector Image 4 23 5 Release the X axis lock thumb screw ref LX image 4 24 and Y axis lock thum...

Page 48: ... Z Y LX Image 4 24 7 Fasten the X axis lock thumb screw ref LX image 4 24 and Y axis lock thumb screw ref LY image 4 24 8 Switch off the projector 9 Reinstall the cover of the lamp compartment 44 R59770242 DP 1200 06 01 2009 ...

Page 49: ...las included in this chapter will help you to determine the correct lens for your application CAUTION Never transport the projector with a lens mounted in the lens holder Always remove the lens before transporting the projector Neglecting this can damage the lens holder and prism Overview Available lenses Lens selection Lens formulas Lens removal Lens installation Lens shift zoom focus Scheimpflug...

Page 50: ...image 5 4 0 98 DC2K Zoom 1 95 3 2 1 Motorized R9855934 or R9855935 image 5 5 0 98 DC2K Zoom 1 95 3 2 1 Manual R98559341 or R98559351 image 5 6 0 98 DC2K Zoom 2 4 3 9 1 Motorized R9855936 image 5 1 0 98 DC2K Zoom 2 4 3 9 1 Manual R98559361 Image 5 1 R9855936 Motorized 0 98 DC2K Zoom 2 4 3 9 1 Image 5 2 R9855957 Motorized 0 98 DC2K Zoom 1 2 1 8 1 Image 5 3 R9855932 Motorized 0 98 DC2K Zoom 1 6 2 5 1...

Page 51: ...he projector screen distance PD 3 Use the lens formulas see Lens formulas page 48 to find the best corresponding PD with regard to the measured projector screen distance for the required screen width SW Tip Divide PD by SW to determine the approximate throw ratio Choose a lens which captures the calculated throw ratio Use the lens formula of the chosen lens to recalculate exactly SCREEN PD SW Imag...

Page 52: ...5 3 2 PDmin 1 95 x SW PDmax 3 2 x SW 0 98 DC2K Zoom 2 4 3 9 1 2 4 3 9 PDmin 2 4 x SW PDmax 3 9 x SW Due to production tolerances the real distances can differ by 2 from these calculated values For critical situations fixed installs that use the lens at one of its extreme zoom positions this should be taken into account CAUTION Never transport the projector with a lens mounted in the lens holder Al...

Page 53: ...e lens out of the lens holder Image 5 9 It s recommended to place the lens caps of the original lens packaging back on both sides of the removed lens to protect the lens It s recommended to place the foam rubber of the original projector packaging back in the lens opening to prevent intrusion of dust Note that this foam rubber is packed in a plastic bag to prevent the dust emitted by the foam from...

Page 54: ...hat the lens holder stands in the On Axis position horizontal and vertical mid position Note The lens holder is placed default in the On Axis position at factory 5 Gently insert the lens in such a way that the lens connector matches the socket B Image 5 11 6 Insert the lens until the connector seats into the socket Warning Do not release the lens yet as the lens may fall out of the lens holder 7 S...

Page 55: ...d by trying to pull the lens out of the lens holder CAUTION Never transport the projector with a lens mounted in the lens holder Always remove the lens before transporting the projector Neglecting this can damage the lens holder and prism R59770242 DP 1200 06 01 2009 51 ...

Page 56: ...ft right This range is valid for all throw ratios Only the 0 98 DC2K Zoom 1 95 3 2 1 lenses with item numbers R9855934 and R98559341 have a larger shift range of 128 up down How to shift the lens of the DP 1200 1 Use the up and down arrow keys on the local keypad to shift the lens vertically and use the left and right arrow keys on the local keypad to shift the lens horizontally Image 5 13 How to ...

Page 57: ...ocused on the screen Scheimpflug principle The plane of sharp focus can be changed so that any plane can be brought into sharp focus When the DMD plane and lens plane are parallel the plane of sharp focus will also be parallel to these two planes If however the lens plane is tilted with respect to the DMD plane the plane of sharp focus will also be tilted according to geometrical and optical prope...

Page 58: ...r a flat screw driver Tip Use a white paper to search for the sharp focus plane at the left or right side of the projected pattern Turn the adjustment screw a bit and check if the sharp focus plane has come closer to the screen If not turn the adjustment screw in the opposite direction and check again Note A simultaneous readjustment of the focus shift plate will be necessary to get the mid left a...

Page 59: ...cted image and adjust the focus using the lens focus barrel or motorized focus control b Place the zoom lens in WIDE position largest projected image and adjust the focus using the focus shift plate of the lens holder c Repeat step a and b until the projected image is as sharp as possible 7 Fasten all lock screws of the lens holder adjustment mechanism Image 5 21 8 Reinstall the top cover the side...

Page 60: ...5 Lenses lens holder 56 R59770242 DP 1200 06 01 2009 ...

Page 61: ...MMUNICATION UNIT Overview Introduction Local Keypad of the DP 1200 projector Communication ports of the DP 1200 projector About General Purpose Inputs Outputs GPIO Source input ports of the DP 1200 projector R59770242 DP 1200 06 01 2009 57 ...

Page 62: ...cket The whole unit can be removed from the projector for service purposes A B D C Image 6 1 A Local keypad B Communication ports C Source input ports D Socket for security key CAUTION The input communication unit may only be removed by qualified service personnel Removing the input communication unit will result in an authorization request upon startup 58 R59770242 DP 1200 06 01 2009 ...

Page 63: ...hes ON or OFF the lamp and lamp electronics The lamp cooling fans remain active for about 5 minutes The speed of the other fans is reduced The backlight color of the standby key remains red in standby mode and changes to green in operation mode Dowser key The dowser key D opens or closes the dowser The backlight color of the dowser key is green when the dowser is open and red when the dowser is cl...

Page 64: ...ne GENERAL PURPOSE IN OUT This 37 pins connector can be used to send or receive trigger signals from other devices These input output pins can be pro grammed by macros created on the Communicator touch panel See user s guide of the Touch panel section Macro editor for more information about this functionality Note that the General Purpose Inputs accept 24 volt maximum DC OUT This fuse protected mo...

Page 65: ...ereby available for the internal PC and for the next device in the chain In this way a star network interconnection can be avoid The switch used is a stand alone 10 100Mbit Ethernet switch This assures no influence on the network speed Whenever a slow 10Mbit device is connected the speed between the 100Mbit devices remains 100Mbit R59770242 DP 1200 06 01 2009 61 ...

Page 66: ...t to create ground loops In any case when shielded cables are used that shield should be connected to the projector chassis General Purpose outputs Eight 8 opto isolated outputs are available where seven are general purpose and one for a fixed purpose The seven general purpose outputs can be controlled via software while the fixed output provides the status of the system When this output is closed...

Page 67: ...6 Input communication unit GPOut P GPOut P GPOut N GPOut N Output from projector Internal projector Max 120 mW Image 6 5 R59770242 DP 1200 06 01 2009 63 ...

Page 68: ...s DVI Digital Visual Interface is a display interface developed in response to the proliferation of digital flat panel displays The digital video connectivity standard that was developed by DDWG Digital Display Work Group This connection standard offers two different connectors one with 24 pins that handles digital video signals only and one with 29 pins that handles both digital and analog video ...

Page 69: ...7 Communicator touch panel 7 COMMUNICATOR TOUCH PANEL Overview Introduction Installing the touch panel interface Reposition the touch panel interface R59770242 DP 1200 06 01 2009 65 ...

Page 70: ...ter or an Ethernet cable up to 50 meter to realize a direct data communication between the DP 1200 projector and the Communicator Touch Panel The touch panel interface can also be connected with a Local Area Network LAN just like the DP 1200 projector In this case both devices can communicate with each other as well The touch panel interface requires a voltage supply 12 VDC and 1 5 ampere Note tha...

Page 71: ...ator touch panel H Two USB ports to connect USB stick mouse or keyboard CAUTION Refer to the user guide of the Communicator Touch Panel for more information about usage guide lines R59770242 DP 1200 06 01 2009 67 ...

Page 72: ...d swivel arm together When arm is mounted turn nut N against the arm to secure the position N L Image 7 3 2 Slide a washer M over the base of the swivel arm and Insert the base of the swivel arm into the mounting hole at the top of the DP 1200 projector as illustrated M Image 7 4 3 Place the touch panel interface upon the mounting plate of the swivel arm and fasten the two wing nuts W as illustrat...

Page 73: ...Attach the multi cable to the swivel arm Use for that the two Velcro strips 6 Connect the DC plug the RJ45 Ethernet plug and the SUB D plug with their respective sockets on the touch panel interface Image 7 7 R59770242 DP 1200 06 01 2009 69 ...

Page 74: ...2 Release the central swivel clamp by turning the big black knob K counterclockwise K Image 7 8 3 Move the touch panel interface into the desired position 4 Fasten the central swivel clamp by turning the big black knob clockwise CAUTION Never release the central swivel lock without supporting the touch panel interface 70 R59770242 DP 1200 06 01 2009 ...

Page 75: ... DP 1200 digital projector These procedures enumerates all the important points which have to be checked prior to switching ON the projector This to ensure a safe start up of the projector Overview Switching ON the DP 1200 digital projector Switching OFF the DP 1200 digital projector R59770242 DP 1200 06 01 2009 71 ...

Page 76: ...is connected with the projector See chapter Source input ports of the DP 1200 projector page 64 7 Check if the communicator touch panel is installed See chapter Communicator touch panel page 65 8 Press the power switch to switch ON the projector As a result the projector starts up in standby So the lamp is OFF and the dowser closed No internal pattern is selected The communicator touch panel start...

Page 77: ...al keypad or use the Communicator Touch Panel to switch the projector from operation to standby As a result the lamp turns off but the fans remain turning to cool down the projector 2 Let cool down the projector until the speed of the fans decrease at least 5 minutes 3 Switch OFF the projector with the power switch R59770242 DP 1200 06 01 2009 73 ...

Page 78: ...8 Starting up 74 R59770242 DP 1200 06 01 2009 ...

Page 79: ...rojector registration 9 PROJECTOR REGISTRATION Overview Introduction Download the certificate file Registration of new projector Update registration of an existing projector R59770242 DP 1200 06 01 2009 75 ...

Page 80: ...er and theatre man agement system The film distributor will send keys to the theatre that are unique for the installed trusted digital cinema equipment of that theatre The film distributor will find its information about a theatre in the same database as where the projector is registered Barco plays as an intermediate station between the theatre and the film distributor Once a projector is registe...

Page 81: ...touch panel go via Installation Advanced settings Retrieve certificate Image 9 1 Download certificate 3 If the proposed file name is OK tip on Save Otherwise change first the file name and tip then on Save 4 Bring this file to a computer with an Ethernet access and continue with the registration procedure R59770242 DP 1200 06 01 2009 77 ...

Page 82: ... registered click on Sign in here and follow the instructions With the created login and password it is possible to enter the partnerzone where you can upload the certificate When your login is correct the digital cinema partnerzone start page is displayed Click Registration DC projector and select Register a new DC projector The first registration page will be displayed Image 9 2 Start registrati...

Page 83: ...lue in meter or in inch When one of them is entered the other value is calculated automatically Screen height enter the screen height value in meter or in inch When one of them is entered the other value is calculated automatically Projector distance enter the distance between the projector and screen The value is checked with the used lens and the entered screen width Screen gain enter the gain o...

Page 84: ... new location The new location is added to the list of locations and is selected Click Next to continue 8 If the installer is in the list select the installer and click Next to continue to step 10 If the installer is not in the list click Add new and continue to next step Image 9 6 Select installer 9 Fill out the Company information Contact person and Support contact Click Next 80 R59770242 DP 120...

Page 85: ... to next step The owner input form appears 10 If the owner is in the list select the owner and click Next to finalize the registration If the owner is not in the list click Add new and continue with next step Image 9 8 Select owner 11 Fill out the Company information Contact person and Support contact Click Next R59770242 DP 1200 06 01 2009 81 ...

Page 86: ...9 Projector registration Image 9 9 Add new owner 82 R59770242 DP 1200 06 01 2009 ...

Page 87: ...tration The registration is completed An E mail will be sent to the person who is logged in Image 9 10 Registration successful When an update of the data is necessary due to e g location change or contact person change an update of the registration is necessary Start the update procedure R59770242 DP 1200 06 01 2009 83 ...

Page 88: ... barco com digitalcinema 3 Login into the partnerzone Click Register DC projector and select Update DC projector The update page is displayed with your registered projectors Image 9 11 Select projector to update 4 Select the projector for which the registration must be updated The installation address is displayed in Selection Click Next to continue 5 Browse to locate the certificate file Select t...

Page 89: ...illustrations how to remove or install the projector covers Note that some covers may only be removed by qualified service personnel see remarks above each procedure WARNING Always switch off the projector and unplug the power cord before removing one of the covers unless otherwise stated Overview Removal of the lamp cover Removal of the input cover Removal of the front cover Removal of the side c...

Page 90: ...ver of the projector 1 Release the two captive screws at the top and bottom right side of the lamp cover using a flat screw driver Image 10 1 2 Remove the lamp cover from the projector doing the following a gently pull out the left bottom corner A of the lamp cover b then gently pull out the left top corner B of the lamp cover c then move the lamp cover away from the projector C B A C Image 10 2 8...

Page 91: ...r of the projector 1 Release the two captive screws at the top and bottom left side of the input cover using a flat screw driver Image 10 3 2 Remove the input cover from the projector doing the following a gently pull out the right bottom corner A of the input cover b then gently pull out the right top corner B of the input cover c then move the input cover away from the projector C C A B Image 10...

Page 92: ... Remove the rubber dust ring from the lens holder See the detail at the right side of image 10 5 3 Release the captive screw at the middle bottom of the front cover using a flat screw driver Image 10 5 4 Remove the front cover from the projector doing the following a standing in front of the projector pull the upper right corner A of the front cover toward you until the latch releases b pull the l...

Page 93: ...he captive screw at the middle bottom of the side cover using a flat screw driver Image 10 7 2 Remove the side cover from the projector doing the following a gently pull out the bottom corners A of the side cover b then gently pull out the top corners B of the side cover c then move the side cover away from the projector C B B A A C Image 10 8 R59770242 DP 1200 06 01 2009 89 ...

Page 94: ...flat screwdriver How to remove the rear cover from the projector 1 Release the two captive screws at the bottom corners of the rear cover using a flat screw driver Image 10 9 2 Remove the rear cover of the projector doing the following a gently pull out the top corners of the rear cover b then move the rear cover away from the projector A A B Image 10 10 90 R59770242 DP 1200 06 01 2009 ...

Page 95: ...rsonnel All side covers front cover and back cover have to be removed before removing the top cover Necessary tools Allen key 5 mm How to remove the top cover of the projector 1 After all side covers front and back cover are removed turn out both fixation screws Image 10 11 2 Left up the top cover and take it off Image 10 12 R59770242 DP 1200 06 01 2009 91 ...

Page 96: ...ecessary tools 3 mm Allen wrench How to open the sealed compartment of the Light Processor Unit 1 Release the three hexagon head cap screws as illustrated Use for that a 3 mm Allen wrench Image 10 13 2 Lift up the cover plate slightly using the two lower lips provided and then remove the cover plate away from the projector Image 10 14 92 R59770242 DP 1200 06 01 2009 ...

Page 97: ... close the sealed compartment of the Light Processor Unit 1 Place the cover plate in its place as illustrated Caution Do not damage the micro switch at the top of the projector Image 10 15 2 Fasten the three hexagon head cap screws as illustrated Use for that a 3 mm Allen wrench Image 10 16 R59770242 DP 1200 06 01 2009 93 ...

Page 98: ...key 5 mm How to install the top cover of the projector 1 Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector Image 10 17 2 Turn in both fixation screws Insert the washer between the screw and the top cover Image 10 18 94 R59770242 DP 1200 06 01 2009 ...

Page 99: ...the projector 1 Install the rear cover of the projector doing the following a Bring the rear cover towards it final position b then gently push the locking studs of the top corners into their receivers B B A Image 10 19 2 Secure the rear cover by locking the captive screws at the bottom corners of the rear cover Image 10 20 R59770242 DP 1200 06 01 2009 95 ...

Page 100: ...l the side cover of the projector doing the following a Bring the side cover towards its final position A b then gently push the locking studs of the top corners B into their receivers c then gently push the locking studs of the bottom corners C into their receivers B B C C A Image 10 21 3 Secure the side cover by locking the captive screw in the middle at the bottom of the side cover Image 10 22 ...

Page 101: ...nstalled 3 Install the front cover of the projector doing the following a first hook in the side of the front cover at the front filter b then gently push the other side of the front cover into position c ensure that the locking studs in the corners click into their receivers B C A Image 10 23 4 Secure the front cover by locking the captive screw in the middle at the bottom of the front cover Imag...

Page 102: ...he projector doing the following a Bring the input cover towards its final position A b then gently push the locking stud at the right top corner B into its receiver c then gently push the locking stud at the right bottom corner C into its receiver A C B Image 10 25 2 Secure the input cover by locking the two captive screws at the left side of the input cover Image 10 26 98 R59770242 DP 1200 06 01...

Page 103: ...he projector doing the following a Bring the lamp cover towards its final position A b then gently push the locking stud at the left top corner B into its receiver c then gently push the locking stud at the left bottom corner C into its receiver B A C Image 10 27 2 Secure the lamp cover by locking the two captive screws at the right side of the lamp cover Image 10 28 R59770242 DP 1200 06 01 2009 9...

Page 104: ...10 Removal and installation of projector covers 100 R59770242 DP 1200 06 01 2009 ...

Page 105: ...es and filter replacements Overview Replacement of the dust filter on the front side Replacement of the dust filter on the top side Cleaning the exterior of the projector Cleaning the lens Cleaning the UV blocker of the lamp house Authorization to clear security warning R59770242 DP 1200 06 01 2009 101 ...

Page 106: ...ter from the side of the projector Necessary parts New dust filter for the front side How to replace the HEPA dust filter on the front side of the projector 1 Remove the input cover of the projector 2 Release the captive screw of the front cover and pull the left side of the front cover 5 centimeters away from the projector No need to remove the front cover 3 Turn the three latches of the front fi...

Page 107: ...ilter 6 Rotate the three latches back into the original position 7 Fasten the front cover and reinstall the input cover of the projector CAUTION Never install a used HEPA filter Always install a new HEPA filter R59770242 DP 1200 06 01 2009 103 ...

Page 108: ...the side cover of the projector 2 Remove the filter F on the bottom side by pulling out the filter holder H as illustrated F H Image 11 3 3 Place a new HEPA dust filter in the filter holder 4 Reinstall the filter holder containing the new HEPA filter 5 Reinstall the side cover of the projector CAUTION Never install a used HEPA filter Always install a new HEPA filter 104 R59770242 DP 1200 06 01 200...

Page 109: ...terior of the projector 1 Switch off the projector and unplug the projector from the mains power net 2 Clean the housing of the projector with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution R59770242 DP 1200 06 01 2009 105 ...

Page 110: ...ith a CLEAN TorayseeTM cloth 2 Always wipe lenses in a single direction Warning Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating 3 Do not leave cleaning cloth in either an open room or lab coat pocket as doing so can contaminate the cloth 4 If smears occur when cleaning lenses replace the cloth Smears are the first indication of a dirty cloth CAUTI...

Page 111: ...e working with isopropanol Exclusive keep in original container tightly closed at a cool well ventilated and fireproof storage space Necessary tools Clean Torayse cloth Clean cotton cloth Demineralized water Isopropanol alcohol How to clean the UV blocker of the lamp house 1 Wipe off the dust of both sides of the UV blocker Use for that a clean Torayse cloth Tip Limit the number of wipe movements ...

Page 112: ... key in the security socket D D Image 11 4 The color of the backlight of the numeric keys 1 to 10 of the local keypad changes from blue to yellow 4 Enter pin code within 5 seconds Maximum five 5 attempts permitted In case no keys are pressed the color of the backlight of the numeric keys 1 to 10 changes back to blue In case of an incorrect code entry the color of the backlight of the numeric keys ...

Page 113: ...rgence mechanism is equipped with extenders The adjustment procedures described in this chapter are only valid for these Light Processors which are equipped with extended control knobs for convergence adjustment Overview Convergence controls Preparing for convergence adjustment Converging the red pattern onto the blue pattern Converging the green pattern onto the blue pattern R59770242 DP 1200 06 ...

Page 114: ...color as the channel which they effect 1 4 2 5 7 8 7 8 6 3 Image 12 1 1 Red channel knob number 1 2 Red channel knob number 2 3 Red channel knob number 3 4 Green channel knob number 4 5 Green channel knob number 5 6 Green channel knob number 6 7 Convergence lock screws of the red channel 8 Convergence lock screws of the green channel To avoid convergence drift the position of the DMD is fixed with...

Page 115: ...irection indicated by the arrow marked on the knob The three convergence control knobs of one channel stand in relation with each other So a change to one of them will also effect the adjustment results of the two others Therefore all three control knobs have to be alternately and repeatedly adjusted until the projected color is perfectly converged with the blue reference color of the test pattern...

Page 116: ...ved before you can remove the top cover 2 Open the sealed compartment of the Light Processor See Open the sealed compartment page 92 3 Remove the convergence cover plate in the top plate as follow a loosen both captive screws reference 1 b slide the cover plate forward until it becomes free from the top plate c take off the cover plate 1 Image 12 3 4 Reinstall the lens and start up the projector 5...

Page 117: ...e lock screws reference 7 of the red channel Use a 2 5 mm Allen wrench 7 7 Image 12 5 2 Slightly turn the red colored control knob number 1 until the red pattern in the center of the projected image converges with the blue pattern Note that a turn of a few degrees corresponds with one full pixel The direction on the control knob corresponds with the direction of the arrow of the test pattern 1 Ima...

Page 118: ...d upper right of the projected image 6 Repeat from step 2 until full coincidence is obtained of the red pattern in the center lower left and upper right of the projected image 7 Carefully secure the position of the DMD assembly by tightening the four convergence lock screws reference 7 of image 12 5 of the red channel Fasten the screws crosswise and with small adjustments to each screw Use a torqu...

Page 119: ...ck screws reference 8 of the green channel Use a 2 5 mm Allen wrench 8 8 Image 12 9 2 Slightly turn the green colored control knob number 4 until the green pattern in the center of the projected image converges with the blue pattern Note that a turn of a few degrees corresponds with one full pixel The direction on the control knob corresponds with the direction of the arrow of the test pattern 4 I...

Page 120: ...e 6 Repeat from step 2 until full coincidence is obtained of the green pattern in the center lower left and upper right of the projected image 7 Carefully secure the position of the DMD assembly by tightening the four convergence lock screws reference 8 of image 12 9 of the green channel Fasten the screws crosswise and with small adjustments to each screw Use a torque wrench with a 2 5 mm Allen so...

Page 121: ...200 digital projector such as dimensions point of gravity pin configuration etc Overview Specifications of the DP 1200 Dimensions of the DP 1200 Centre of gravity Dimensions of the universal pedestal Pin configurations of the communication ports Pin configurations of the inputs R59770242 DP 1200 06 01 2009 117 ...

Page 122: ...at the bottom of projector Housing Hermetically sealed DMD and optical assembly Lamp 1 2kW 2kW Xenon lamp size Mounting universal pedestal optional Native resolution 2048 x 1080 Options CLO constant light output ACS 2048 SNMP agent Power Requirements 200 240 VAC 50 60 Hz 15 amps at 200 VAC Prime Lenses 1 2 1 8 1 4 2 05 1 6 2 5 1 95 3 2 2 4 3 9 Projector Diagnostics via PC touch panel via Communica...

Page 123: ...A Specifications A 2 Dimensions of the DP 1200 Dimensions 46 689 201 323 5 453 43 5 34 548 699 1018 699 780 485 485 115 499 Image A 1 Dimensions given in millimeters R59770242 DP 1200 06 01 2009 119 ...

Page 124: ...A Specifications A 3 Centre of gravity Centre of gravity 240 377 241 5 Image A 2 120 R59770242 DP 1200 06 01 2009 ...

Page 125: ...A Specifications A 4 Dimensions of the universal pedestal Dimensions 566 7 866 8 876 3 Image A 3 Dimensions given in millimeters R59770242 DP 1200 06 01 2009 121 ...

Page 126: ... GPIN 1 P 20 GPIN 1 N 2 GPIN 2 P 21 GPIN 2 N 3 GPIN 3 P 22 GPIN 3 N 4 GPIN 4 P 23 GPIN 4 N 5 GPIN 5 P 24 GPIN 5 N 6 GPIN 6 P 25 GPIN 6 N 7 GPIN 7 P 26 GPIN 7 N 8 GPIN 8 P 27 GPIN 8 N 9 GPOUT 1 P 28 GPOUT 1 N 10 GPOUT 2 P 29 GPOUT 2 N 11 GPOUT 3 P 30 GPOUT 3 N 12 GPOUT 4 P 31 GPOUT 4 N 13 GPOUT 5 P 32 GPOUT 5 N 14 GPOUT 6 P 33 GPOUT 6 N 15 GPOUT 7 P 34 GPOUT 7 N 16 Projector Good P 35 Projector Goo...

Page 127: ...DVI IN A B 1 RX2 7 DDC Data 13 nc 19 RX0 Shield 2 RX2 8 nc 14 5V 20 nc 3 RX2 Shield 9 RX1 15 GND 21 nc 4 nc 10 RX1 16 Hot Plug Detect 22 TMDS Clock Shield 5 nc 11 RX1 Shield 17 RX0 23 TMDS RXC 6 DDC Clock 12 nc 18 RX0 24 TMDS RXC R59770242 DP 1200 06 01 2009 123 ...

Page 128: ...A Specifications 124 R59770242 DP 1200 06 01 2009 ...

Page 129: ...B Order Info B ORDER INFO Overview Spare part order info R59770242 DP 1200 06 01 2009 125 ...

Page 130: ...on bulb lamp of 1 2 kW R9855955 Ushio xenon bulb lamp of 2 kW R9855961 Ushio xenon bulb lamp of 1 2 kW R9856330 Lamp house with manual lamp alignment no lamp R858100K Lamp cathode adapter R9854476 DP 1200 front and top filters 1 piece each R9854471 DP 1200 front and top filters 6 pieces each R9854481 DP 1200 front and top filters 24 pieces each R9856050 Universal pedestal R9855910 Communicator tou...

Page 131: ...l standard with a set number of conductors data rate word length and type of connector to be used The standard specifies component connection standards with regard to computer interface It is also called RS 232 C which is the third version of the RS 232 standard and is functionally identical to the CCITT V 24 standard Logical 0 is 3V Logical 1 is 3V The range between 3V and 3V is the transition zo...

Page 132: ...Glossary 128 R59770242 DP 1200 06 01 2009 ...

Page 133: ...n accessories 24 Input communication 57 Input ports 64 Install 35 40 68 94 99 Front cover 97 Input cover 98 Lamp cover 99 Lamp house 40 Rear cover 95 Side cover 96 Top cover 94 Touch panel 68 Xenon lamp 35 Installation 15 21 Exhaust system 21 Overview 15 Installation requirements 10 Projector weight 10 Introduction 28 58 Lamp 28 Lamp house 28 L Lamp 27 42 43 Realignment 43 Reset 42 Lamp house 27 3...

Page 134: ...2 104 Dust filter 102 104 Front 102 Top 104 Reset 42 Lamp 42 Restricted access 4 S Safety 3 5 7 Battery explosion 7 Electrical shock 5 Fire hazard 6 Personal injury 6 Projector damage 6 Servicing 7 Scheimpflug 53 Sheimplug 53 Shift 52 Spares 126 Specifications 117 118 Starting up 71 Switching OFF 73 Switching ON 72 T Test Pattern 111 Convergence 111 Top cover 91 94 Install 94 Remove 91 Touch panel...

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Barco DP-1200, Installation Manual

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