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USAGE AND OPERATION 

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  It is strongly recommended to pre burn your grill prior to your first use. By lighting a 

SMALL charcoal fire to simulate the cooking process, you will burn off any residues or 

oils created during the manufacturing process. This will also cure and harden the high 

temperature finish. This is a once only process. 

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  The TEXAS SMOKER gets VERY hot when in use – do not touch hot surfaces. Always 

wear insulated mitts when the unit is hot. 

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  Do not wear loose clothing when using this unit.   

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  Do not allow hair to come in contact with this unit 

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  When unit is hot, never leave it unattended 

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  Do not operate this unit grill without the ash pan properly in place.     

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  Use caution when opening the hood – push back to its fully opened position. If the hood 

is left partially open, it may drop suddenly, causing bodily injury. The hood’s handle may 

be hot – use insulated mitts. 

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  Do not lean on or place more than 6 kg on the front shelf. 

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  Keep a fire extinguisher on hand in the event the fire gets out of control. 

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  When fresh air comes in contact with flame, a flare up can result. Use caution when 

opening hood. Maintain a safe distance from hot steam and flames. 

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  Close the hood and all butterfly dampers to extinguish flames. 

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  To prolong surface finish and metal life, do not exceed a grill temperature of 200 

°

(400

°

F) and do not let burning charcoal or wood come in contact with the walls of the 

grill (keep burning fuel approximately 50mm away from ash pan edge). 

 

ASH DISPOSAL AND CLEAN UP 

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  Do not leave hot grill or hot coals and ashes unattended. 

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  Do not remove or empty ash pan until all coals and ashes have completely cooled. 

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  Using insulated mitts – after coals and ashes have completely cooled – remove ash pan 

and empty ashes into a metal container. Douse with water before disposal. Keep 

container a safe distance from combustible materials. 

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  Wet the surfaces beneath and around the grill to extinguish any ashes or coals that may 

have fallen out of grill. 

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  To prevent rust: clean grill after each use, apply a light coat of non-stick vegetable oil, 

cover and store in a dry place. 

 

SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE 

Summary of Contents for TEXASK

Page 1: ...1 TEXAS RANCHERO GRILL AND SMOKER TEXASK User Manual FOR OUTDOOR USE ONLY READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY AND SAVE THIS MANUAL FOR FUTURE REFERENCE ...

Page 2: ...2 TABLE OF CONTENTS SAFETY INFORMATION 3 PARTS LIST 5 HARDWARE LIST 7 EXPLODED VIEW 8 TOOLS LIST 8 ASSEMBLY INSTRUCTIONS 9 CARE AND MAINTENANCE 20 OPERATION INSTRUCTIONS 21 REPLACEMENT PARTS LIST 25 ...

Page 3: ...clearance between the unit and any combustible materials when it is in use including but not limited to bushes shrubs trees leaves grass wooden decks or fences buildings etc Keep unit away from gasoline and or other flammable liquids flammable gases flammable vapours or areas where these may be present Do not store or use the unit in these areas In windy conditions place unit in an outdoor area th...

Page 4: ...hand in the event the fire gets out of control When fresh air comes in contact with flame a flare up can result Use caution when opening hood Maintain a safe distance from hot steam and flames Close the hood and all butterfly dampers to extinguish flames To prolong surface finish and metal life do not exceed a grill temperature of 200 C 400 F and do not let burning charcoal or wood come in contact...

Page 5: ...1 piece 5 Charcoal Firebox Assembly 1 piece 6 Charcoal Firebox Support Panel 2 pieces 7 Smoker Support Panel 1 piece 8 Wheel Axle 1 piece 9 Wheel 2 pieces 10 Bottom Shelf 1 piece 11 Charcoal Lid Assembly 1 piece 12 Stack Assembly 1 piece 13 Front Panel 1 piece 14 Front Panel Bracket 2 pieces 15 Smoker Assembly 1 piece 16 Smoker Hook 1 piece ...

Page 6: ...al Grate 1 piece 22 Smoker Cooking Grate 2 pieces 23 Charcoal Grate with Ash Pan 1 piece 24 Trolley Handle 1 piece 25 Trolley Handle Base 4 pieces 26 Lifter 2 pieces 27 Charcoal Cooking Grate 3 pieces 28 Grate Tool 1 pieces 29 Grease Cup Bracket 1 piece 30 Chimney Lid 1 piece 31 Charcoal Lid Handle 1 piece 32 Smoker Ash Pan 1 piece ...

Page 7: ...7 HARDWARE LIST A M6x12 Bolt 47 pcs B M6 Nut 18 pcs C D6 Washer 1 pc D D6 Spring Washer 1 pc E Wheel Cotter Pins 2 pcs F Hinge Pins 2 pcs G Cotter Pins 4 pcs ...

Page 8: ...8 EXPLODED VIEW TOOLS LIST Tools required for assembly not included 10x12mm Wrench 1 pc Phillips Head Screwdriver 1 pc ...

Page 9: ... left leg 2 front right leg 3 and back right leg 4 to the charcoal firebox 5 using 16 M6 x 12 bolts A and 16 M6 x 12 nuts B Step 2 Attach the charcoal firebox support panel 6 to the front left leg 1 and back left leg 2 using 4 M6 x 12 bolts A Attach the charcoal firebox support panel 6 and smoker support panel 7 to the front right leg 3 and back right leg 4 using 6 M6 x 12 bolts A ...

Page 10: ...ont right leg 3 and back right leg 4 insert the wheel cotter pins E to the end of the wheel axle 8 Step 4 To put one side of bottom shelf into the bracket of Leg 3 Leg 4 e g pic A afterwards to put another side of bottom shelf into the bracket of Leg 1 Leg 2 finally insert cotter pin into the hole e g Pic B ...

Page 11: ...e pre assembled M6 x 16 bolt D6 washer and D6 spring washer from the charcoal lid handle 31 Attach the charcoal lid handle and 2 trolley handle bases 25 to the charcoal lid 11 and tighten the bolt washer and spring washer Step 6 Attach the chimney lid 30 to the stack 12 using 1 M6 x 12 A 1 D6 spring washer C and 1 D6 washer D ...

Page 12: ...he charcoal firebox 5 using 2 hinge pins F and 2 lid cotter pins G Step 8 Unscrew the pre assembled M6 x 16 bolt D6 spring washer and D6 washer from the trolley handle 24 attach the trolley handle 24 and two trolley handle bases 25 to the charcoal firebox assembly ...

Page 13: ...TIONS Step 9 Attach the front panel bracket 14 to the front panel 13 using 2 M6 x 12 bolts A Step 10 Attach the front panel assembly to the charcoal firebox using 2 M6 x 12 bolts A and to the legs using 2 M6 x 12 bolts A ...

Page 14: ... smoker 15 attach the smoker hook 16 to the smoker 15 re attach bolts spring washers and washers then tighten Step12 Pre assemble 4 M6 x 12 bolts A to the right side of charcoal body Do not fully tighten bolts keep approximately 1 8 in from fully installed as the smoker needs to slide onto these bolts ...

Page 15: ...STRUCTIONS Step 13 Attach the smoker 15 to the charcoal firebox attach the smoker hook 16 to the smoker support 7 Step 14 Attach the smoker 15 to the charcoal firebox using 2 M6 x 12 bolts A and tighten all the bolts ...

Page 16: ...tach the smoker handle 18 and two smoker handle bases 19 to the smoker lid using 2 M6 x 12 bolts A then insert 2 hinges 20 onto the smoker lid spindles Step 16 Attach the smoker lid assembly to the smoker assembly using 4 M6 x 12 bolts A ...

Page 17: ...TRUCTIONS Step 17 Attach the smoker ash pan 32 to the smoker charcoal grate 21 Step 18 Place the charcoal grate with ash pan 23 into the charcoal grill and place the smoker charcoal grate with ash pan into the smoker ...

Page 18: ...9 Place lifters 26 into both sides of the charcoal firebox and place the smoker cooking grate 22 into smoker Step 20 Place charcoal cooking grates 27 into the charcoal firebox and put the grate tool 28 on the charcoal cooking grates ...

Page 19: ...19 ASSEMBLY INSTRUCTIONS Step 21 Attach the grease cup bracket 29 to the charcoal firebox support panel 6 Use an empty standard size soft drink can as the fat cup Step 22 The grill is now assembled ...

Page 20: ...ll hot instead of allowing excess residue to harden after it cools Take care to avoid burns by wearing insulated mitts After brushing allow the grates as well as the grill itself to cool For more thorough cleaning use a wet soapy fine steel wool pad with only slight pressure Rinse thoroughly and dry FINISH TOUCH UP Surface rust can be removed with a wire brush Rust spots on the surface can be buff...

Page 21: ...himney starters electric starters or other types of fire starters may be used instead of lighter fluid to light the fire but only according to those manufacturers instructions Never use instant light charcoal or charcoal lighter fluid with any of these other starting methods CONTROLLING A FIRE Allow enough time for properly building the fire and getting the TEXAS SMOKER up to desired temperature b...

Page 22: ...MOKER to cook in three different ways depending on the type of food and how you want to prepare it BARBEQUE GRILLING Barbeque Grilling is cooking directly over the fire using direct heat This method is the quickest and works well for foods that are tender before you cook them including steaks beef or pork tenderloin burgers hot dogs sausages chicken seafood etc Barbeque Grilling uses temperatures ...

Page 23: ... a lower temperature per kg SMOKING WOODS Adding smoking woods to your TEXAS SMOKER is an easy and effective way to create wonderful flavor combinations for all types of Barbeque Grilled Indirect Cooked or Slow Smoked foods Wood chips are typically used for shorter cooking times where chunks are better for longer cooking times When choosing smoking woods the rule of thumb is to use a fruited hardw...

Page 24: ...of the total cooking time or until it looks to be the perfect color Then wrap the meat in foil and finish cooking the meat until done WARNING Most surfaces on this unit are VERY hot when in use Use extreme caution Keep others away from unit Always wear protective clothing to prevent injury Keep children and pets away from unit when in use Do not move this unit during operation Never substitute gas...

Page 25: ...25 SPARE PARTS LIST ...

Page 26: ...26 ...

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