Barbeques Galore STS2611ALP Operator'S Manual Download Page 21 | Manualshive

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21

Assembly Instructions for STS2611ALP/NG & STS3211ALP/NG

CAUTION

: While it is possible for one person to assemble this grill, obtain assistance from 2 people when

handling some of the larger, heav ier pieces.

Install Tank Holder Brackets and Tank Holder Assembly
(for STS2611ALP & STS3211ALP Models)

Install  the Tank  Holder  Brackets  to  the Tank  Tray  using  4  Phillips  Head  Screws  3/16"x3/8  and  tighten  securely
using  4 Flange Nuts 3/16" as shown. Be sure that the flat surface of the tank holder brackets is positioned onto
the  Tank  Holder  center  as  shown  below.
Insert the A Ring of the Tank Holder into the Tank Holder Brackets. Insert the Bolt on the B Ring into the Left Tank
Holder  Bracket  as  shown.

Tank Holder
Bracket

A Ring of the
Tank Holder

B Ring of the
Tank Holder

1

Phillips  Head  Screw
3/16"x3/8"
Qty.  4
Part  #  S112G0306E

Flange  Nut  3/16"
Qty.  4
Part  #  S313G03051

2

Remove the Grease Tray and Bowl Brackets

Raise  Lid  and  remove  all  packing  materials.
Remove  the  Grease  Tray  from  the  Bowl.
Unscrew  4  Pan  Head  Screws  1/4"x1-3/16"  and  remove
the  Bowl  Brackets  as  shown.
(Note:  Put  the  screws  aside  for  reinstallation).

3

Install the Bowl Brackets to the Cart

Align the holes in the Bowl Brackets to the holes in the Cart Side Panels (See Diagram). Insert
6 Phillips Head Screws 3/16"x3/8" and tighten securely with 6 Flange Nuts 3/16".

Phillips  Head  Screw
3/16"x3/8"
Qty.  6
Part  #  S112G0306E

Flange  Nut  3/16"
Qty.  6
Part  #  S313G03051

Pan  Head  Screw  1/4"x1-3/16"
Qty.  4
Part  #  S182G04191

For Installing the Bowl to the Cart
(Already installed in the Bowl Brackets)

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Summary of Contents for STS2611ALP

Page 1: ...lation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which couldresult in propertydamage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTETO ASSEMBLER INSTALLER Leave thismanual with the consumer NOTETOCONSUMER Keep thismanual for future ...

Page 2: ...mbustion byproducts produced when using this product contain chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Brass components on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other repro ductive harm Never use ...

Page 3: ...if your grill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver WARNING Grease can get veryhot Always handlethe Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the tray does contain grease and be extremely careful when removing th...

Page 4: ...TION PURPOSEOFPART P06006027A Hardware Pack For use in assemblyof STS2611ALP NG STS3211ALP NG S112G0306E Phillips Head Screw 3 16 x3 8 S313G03051 Flange Nut 3 16 S112G0306E Phillips Head Screw 3 16 x3 8 S313G03051 Flange Nut 3 16 S112G0406E Phillips Head Screw 1 4 x3 8 P055010174 Side Shelf Lock S112G0308E Phillips Head Screw 3 16 1 2 S313G03051 Flange Nut 3 16 S112G0306E Phillips Head Screw 3 16 ...

Page 5: ...y 2 for STS2611BLP Part S313G0305A One Battery AA included in the Hardware Pack for STS2611ALP STS2611BLP Flange Nut 3 16 Qty 4 for STS2611BLP Part S313G03066 PART PART DESCRIPTION QTY PURPOSE OF PART P06006023A Hardware Pack 1 For use in assembly STS2611ALP STS2611BLP S112G0406E Phillips Head Screw 1 4 x3 8 12 S182G0406E Pan Head Screw 1 4 x3 8 2 S313G04081 Flange Nut 1 4 8 S112G0306A Phillips He...

Page 6: ...3 16 x3 8 Qty 2 for STS3211BLP Part S112G0306A Phillips Head Screw 3 16 x3 8 Qty 4 for STS3211BLP Part S112G03066 Flange Nut 3 16 Qty 4 for STS3211BLP Part S313G03066 PART PART DESCRIPTION QTY PURPOSE OFPART P06006025A Hardware Pack 1 For use in assembly for STS3211ALP STS3211BLP S112G0406E Phillips Head Screw 1 4 x3 8 12 S182G0406E Pan Head Screw 1 4 x3 8 2 S313G04081 Flange Nut 1 4 8 S112G0308E ...

Page 7: ...One Battery AA included in the Hardware Pack for STS2611ANG STS2611BNG Phillips Head Screw 3 16 x1 4 Qty 2 for STS3211ANG STS3211BNG Part S112G0304E Phillips Head Screw 3 16 x1 2 Qty 4 for STS3211ANG Qty 7 for STS3211BNG Part S112G0308E Pan Head Screw 1 4 x3 8 Qty 2 for STS2611BNG Part S182G0406E Flange Nut 3 16 Qty 3 for STS2611BNG Part S313G03051 Hardware Parts List for Models STS3211ANG STS3211...

Page 8: ...0B 25 26 20 19 18 23 37B 21 56A 22 70 69 68 67 66 65 54 57 55 56B 58 52 50 48 62 59 46 53 64 45B 51 47 45A 49 62 64 60 44 73 17 75 72 74 13 15 16 14 77 76 40 39 38 37A 36 71 4 5 3 6 2 1 34 41 29 35 30 27 28 24 22 43 42 10A 8 7 9 11 12 32 33 32 76A 33 63 ...

Page 9: ...18003R 2 22 Bowl Grease Shield P069020184 2 23 Lighting Tube P05507012A 1 24 Bowl Heat Shield P069040514 1 25 Electric Ignitor Protector P03328048Q 1 26 Electric Wire Set P02627009A 1 27 Gas Collector Box with Electrode P026090154 4 28 Electrode Wire Set P02615160A 1 29 Extension Fitting for Manifold P03902029A 1 Gas Valve Manifold Assembly LPG Y0060675 1 Gas Valve Manifold Assembly NG Y0060676 1 ...

Page 10: ...lf Bracket Left P03311046C 1 64 Side Shelf P011050424 2 65 Side Shelf Bracket Right P03311047C 1 66 Door Magnet P05523004K 4 67 Weight P05344003Q 1 68 Caster Seat Left Front Right Rear P03305079F 2 69 Tank Holder Bracket Left LPG P033040554 1 70 Tank Holder Bracket Right LPG P033040564 1 71 Lid Handle Heat Insulating Spacer P06802007A 2 72 Rotisserie Burner Wind Shield P069060824 1 73 Thermocouple...

Page 11: ...5 66 47 48 13 6 16 19 21 26 27 32 31 15 20 35 39 33 46 38 70 3 5 4 68 85 70 68 8 40 41A 42 43 44 45 81 82 26 51 49A 53 55 49B 50 64 63 57 56 58 52 62B 61 60 67 59 72 73 74 75 76 77 78 79 80 83 84 62A 37 23 30 30 30 41B 29 87 88 89 28 36 86 11B 25 22 90 34 18 24 17 81A 69 ...

Page 12: ...ht Wire Set P05352005B 1 25 Hose 12FT NG 3 8 ID P03703001A 1 26 Bowl Grease Shield P069020184 2 27 Bowl Heat Shield P069030564 1 28 Transformer P05374003B 1 29 Lighting Tube P05507012A 1 30 Door Handle Bracket P00217002I 6 31 Gas Collector Box with Electrode P026090154 3 32 Electrode Wire Set P02615161A 1 33 Extension Fitting for Manifold P03902029A 1 34 Gas Valve Manifold Extension P05005392G 1 G...

Page 13: ...at Right Front Left Rear P03305078F 2 64 Caster 2 5 with Brake P05110006D 4 65 Door Assembly P043010464 1 66 Drawer Assembly P01913002I 2 67 Slide Set for Drawer P05516141C 4 68 Side Shelf Lock P055010174 4 69 Side Shelf Bracket Left P03311046C 1 70 Side Shelf P011050424 2 71 Cooking Grid 6 5 P01604031B 1 72 Caster Seat Left Front Right Rear P03305079F 2 73 Door Magnet P05523004K 2 74 Weight P0534...

Page 14: ...Diagram for Models STS2611BLP NG 14 12 11 9 7 8 10A 42 43 22 24 28 27 30 35 29 41 34 1 2 6 3 5 4 44 36 37A 38 39 40 51 53 14 16 15 13 49 46 48 17 47 22 33 37B 23 18 19 20 26 50 10B 31 55 21 25 54 52 51A 45 32 ...

Page 15: ... P05501020A 2 21 Bowl Trim Bracket Right P079010374 1 22 Bowl Grease Shield P069020184 2 23 Lighting Tube P05507012A 1 24 Bowl Heat Shield P069040514 1 25 Bowl Trim Bracket Left P079010364 1 26 Electric Wire Set P02627009A 1 27 Gas Collector Box with Electrode P026090154 4 28 Electrode Wire Set P02615160A 1 29 Extension Fitting for Manifold P03902029A 1 Gas Valve Manifold Assembly LPG Y0060675 1 G...

Page 16: ...020110654 1 50 Electric Ignitor Protector P03328048Q 1 51 Regulator with Hose Assembly NG P03614007A 1 51A Bracket for NG Regulator NG P033040544 1 52 Tank Holder Bracket Left LPG P03304055F 1 53 Tank Holder Bracket Right LPG P03304056F 1 54 Bowl Trim Bracket Rear P079010294 1 55 Bowl Bracket Left P01301014K 1 Rotisserie Assembly Y0250171 1 Hardware Pack LPG P06006023A 1 Hardware Pack NG P06006024...

Page 17: ...dels STS3211BLP NG 62 61A 14 12 9 7 36 1 2 11A 10 47 48 13 6 16 17 19 21 26 27 32 31 15 59 20 35 39 33 46 38 3 5 4 8 40 41A 42 43 44 45 26 30 50 52 51 54 57 37 41B 29 18 58 49 55 53 60 23 61 11B 22 56 34 65 66 24 64 63 25 28 ...

Page 18: ...r Extension Tube P03717050B 1 22 Bowl Assembly P0071375D4 1 23 Lid Hinge P05501020A 2 24 Bowl Trim Bracket Left P079010364 1 25 Hose 12FT NG 3 8 ID P03703001A 1 26 Bowl Grease Shield P069020184 2 27 Bowl Heat Shield P069030564 1 28 Tank Holder Assembly LPG P05358003H 1 29 Lighting Tube P05507012A 1 30 Lid Handle Heat Insulating Spacer P06802007A 2 31 Gas Collector Box with Electrode P026090154 3 3...

Page 19: ... P05313022B 1 49 Electric Wire Set P02627010A 1 50 Rotisserie Burner Wind Shield P069060824 1 51 Thermocouple for Rotisserie Burner P05305051A 1 52 Rotisserie Burner Electrode P02614025A 1 53 Thermocouple Bracket Rotisserie Burner P033280494 1 54 Rotisserie Burner Frame P020110664 1 55 Thermocouple for Infrared Burner P05305050A 1 56 Thermocouple Bracket P03343008C 1 57 Infrared Burner Electrode T...

Page 20: ...call us 8 00 am 8 pm CST Monday throughFridayat 1 888 317 7642 20 GrillInformationCenter If youhavequestionsaboutassemblyorgrilloperation oriftherearedamagedormissing partswhen you unpack thisunit from the shipping box Call 1 877 934 7455 M F 8AM 4 30 PM CST 6 7 9 8 5 4 4 2 2 3 2 1 Rot Collar Rot Thumbscrew 1 4 x1 2 Rot Spit for STS2611ALP NG Models Rot Spit for STS3211ALP NG Models Rot Holding Fo...

Page 21: ... Tank Holder Bracket as shown Tank Holder Bracket A Ring of the Tank Holder B Ring of the Tank Holder 1 Phillips Head Screw 3 16 x3 8 Qty 4 Part S112G0306E Flange Nut 3 16 Qty 4 Part S313G03051 2 Remove the Grease Tray and Bowl Brackets Raise Lid and remove all packing materials Remove the Grease Tray from the Bowl Unscrew 4 Pan Head Screws 1 4 x1 3 16 and remove the Bowl Brackets as shown Note Pu...

Page 22: ...ide Shelf Insert the Side Shelf Lock and secure using 8 Flange Nuts 3 16 as shown below See Fig 2 Repeat steps for Left Side Shelf Fold Away Side Shelves For illustration purposes Front View of the Right Side Shelf 5 2 To put side shelf down Lift side shelf up to unlock joint Once joint has been unlocked swing shelf down until it rests adjacent to the Cart Legs Repeat for other side if needed To p...

Page 23: ... x3 8 and 2 Flange Nuts 3 16 The 12 Foot Hose should sit in the Hose Holder Connect the NG Regulator to the Gas Manifold Connect the 12 Foot Hose to the NG Regulator For illustration purposes the Bowl is not shown Hose Holder Regulator Hose Flange Nut 3 16 Qty 4 Part S313G03051 Phillips Head Screw 3 16 x3 8 Qty 4 Part S112G0306E Flange Nut 3 16 Qty 2 Part S313G03051 Phillips Head Screw 3 16 x3 8 Q...

Page 24: ...transformer is in Grill Head Install Transformer Plug into Transformer Socket and tighten securely See Fig 1 Install Transformer to the Right Cart Panel by using 4 Phillips Head Screws 3 16 x1 2 and tighten using 4 Hex Nuts 3 16 See Fig 2 Pull the Transformer Cord out through the gap between the Right Cart Side Panel and the floor Plug Transformer Cord into a properly grounded outlet After install...

Page 25: ...t Bowl Side Trim Panels Secure and tighten using 2 Pan Head Screws 1 4 x3 8 2 Install Grill Head With the help of your assistants place the Grill Head into the cutout of your grill island See Diagram NOTE The grill head is designed to fit into an island of your own design The island shown in the diagram is for illustration purposes only The diagram is not drawn to scale An island is not included w...

Page 26: ...agram Phillips Head Screw 3 16 x1 2 Qty 4 Part S112G0308E Hex Nut 3 16 Qty 4 Part S362G0306E Make a hole on your Rear Island Panel to pull the cord out Remove Transformer from box the transformer is in Grill Head Install Transformer Plug into Transformer Socket and tighten securely See Fig 1 Install Transformer to the Rear Island Panel by using 4 Phillips Head Screws 3 16 x1 2 Secure and tighten u...

Page 27: ...rews 3 16 x3 8 and 2 black Flange Nuts 3 16 Install the Stainless Steel Tube not included in this unit to the manifold Next insert the other end of the Stainless Steel Tube through the hole on the Island s Side Panel Install the Stainless Steel Tube to the male fitting on the Bracket Install the Tank Holder Assembly and the Tank Holder Brackets to the Island s Bottom Panel refer to step 1 on page ...

Page 28: ... Control Panel 8 Install the Partition Panel not included in this unit to the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly 7 Install Partition Panel for STS2611BLP STS3211BLP Models Partition Panel above the Gas Tank Ignitor Cap Ignitor Slot AA Battery Spring Fig 4 Tank Holder Assembly 21 17 19 Vent Openings must be at least 1 8 wide 22...

Page 29: ... Control Knob to and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily and properly ...

Page 30: ...r grill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit Never use charcoal or lighter fluid in this grill WARNING Use of alcohol prescription or non prescription drugs can impair your ability to properly assemble and safely operate your grill Keep fire extinguisher readily accessible In the event of a oil grease fire ...

Page 31: ... section of this guide Ÿ How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution Ÿ Ÿ Ÿ For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an up right position during use transit or storage All leak tests must be repeated each time your LP Gas tank is exchanged or refill...

Page 32: ...Gas vapor to escape see Fig 1 NOTE When installing a barbecue equipped for liquid propane in an island the propane tank must be in a separate enclosure that is completely isolated from the barbecue It must be cross ventilated in accor dance with the current standards The propane tank MUST NEVER be installed directly under the barbe cue NOTE Upper lower ventilation openings 20 sq in and 10 sq in mi...

Page 33: ...ith oil grease do not allow the oil grease to get hotter 350 F 177 C Do not leave oil grease unattended 4 2 3 Check all connections for LP Gas Leaks Never test for leaks with an open flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks Follow these three steps Make a soap solution by mixing one part liquid detergent and one...

Page 34: ...ors at a point after the gas pipe exits the outside wall and before the quick disconnect hose Or install it at the point before the gas line piping enters the ground See Fig 2 Pipe sealing compound or pipe thread tape resis tant to the action of natural gas must be used on all male pipe thread connections Disconnect your gas grill from fuel source when the gas supply is being tested at high pressu...

Page 35: ...o light then back to Note When lighting all main burners start with the burner furthest from fuel source location then light remaining burners in sequence moving toward fuel source ROTISSERIE BURNER KNOB MAIN BURNER KNOB INFRARED BURNER KNOB Infrared Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instructions Push and turn Control Knob to and hold knob in Keep pressing...

Page 36: ...e 40 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 9 10 on page 28 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if necessary With the gas supply closed turn any Main Burner Control Knob to push in and watch for the presence of a spark at the end of the El...

Page 37: ...y from any heated surface CORRECT TRANSFORMER AND LIGHT USE Read all instructions before initial use IMPORTANT When using transformer appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if t...

Page 38: ...rks to accommodate your food then tighten the Thumbscrews to keep the Holding Forks in position Slide the Collar onto the threaded end of the Spit Do not tighten the Collar Thumbscrew until the Rotisserie is placed into your grill 3 Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Part S196G04084 Rotisserie Screw 10 24x3 4 UNC Qty 2 Part S112G10124 Rotisserie Nut 10 24 Qty 2 Part S362G10124 Rotisserie Washer ...

Page 39: ...t of the Collar The Collar will stabilize the Rotisserie during the cooking process and allows the Rotisserie Spit to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 BEFORE rotisserie cooking you will need to remove the Cooking Grid s and possibly the Heat Diffusers from your grill When rotisserie cooking place a Cooking Pan under the food to be cooked This will capture the ...

Page 40: ...es occasionallyto ensure proper flame pattern as shown below MAGNIFIED VIEW OF GRILL MAIN BURNER INFRARED BURNER AND ROTISSERIE BURNER FLAME THROUGH OPEN LID 40 CLEANING AND MAINTENANCE Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids Periodically you should wash the...

Page 41: ...r METHOD 1 Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris METHOD 2 Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris METHOD 3 Use an air hose to force air through each Burner Tube The forced air sh...

Page 42: ...ps as general guidelines for your reference We recommend you moni tor your grill closely and rotate foods as needed to prevent overcooking and ensure the most delicious results every time To preheat main burners light your grill on Hi lower the Lid and follow the recommended times below To pre heat the infrared burner the Lid must be open For high temperature cooking preheat grill 3 to 5 minutes F...

Page 43: ...h pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burners Eit...

Page 44: ...he primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instructions on p...

Page 45: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 46: ...engthwise catching the bird in the fork of the wishbone Center the bird and tighten with the holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro t...

Page 47: ...rt your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and follow the Manual Grill Lighting Instructions Next light the match and place the Lighting Stick through a Cook ing Grid or Lighting Tube if th...

Page 48: ...ural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porcel...

Page 49: ...tion vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals and or any tools used in the assembly or installation of this unit This warranty does not cover paint loss ...

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