XS/SC26-2 and SC10-2 Safety Controllers
Instruction Manual
Original Instructions174868 Rev. P26 April 2019
©
Banner Engineering Corp. All rights reserved
174868
Page 1: ...XS SC26 2 and SC10 2 Safety Controllers Instruction Manual Original Instructions 174868 Rev P 26 April 2019 Banner Engineering Corp All rights reserved 174868...
Page 2: ...2 Automatic Terminal Optimization ATO Feature with External Terminal Blocks ETB 15 5 Specifications and Requirements 16 5 1 XS SC26 2 Specifications 16 5 2 SC10 2 Specifications 18 5 3 Dimensions 21 5...
Page 3: ...rint Options 111 9 11 XS26 2 Password Manager 112 9 12 SC10 2 Password Manager 113 9 13 Viewing and Importing Controller Data 113 9 14 Live Mode 115 9 15 Simulation Mode 118 9 15 1 Timed Action Mode 1...
Page 4: ...g 155 15 2 Repairs and Warranty Service 155 15 3 Contact Us 155 15 4 Banner Engineering Corp Limited Warranty 155 15 5 Banner Engineering Corp Software Copyright Notice 156 16 Standards and Regulation...
Page 5: ...afeguarding system is working as intended for the application Failure to follow any of these responsibilities may potentially create a dangerous condition that could result in serious injury or death...
Page 6: ...tem SC26 2 Programmable Safety Controller XS26 2 Programmable Safety Controller XS2so and XS4so Solid State Safety Output Modules XS8si and XS16si Safety Input Modules XS1ro and XS2ro Safety Relay Mod...
Page 7: ...THC Two Hand Control Block Delay Block XS SC26 2 FID 2 only and SC10 2 See Function Blocks on page 80 for more information 2 6 Password Overview A password is required to confirm and write the configu...
Page 8: ...els can be configured for up to 256 virtual status outputs 3 1 XS SC26 2 Models All Expandable and Non Expandable Base modules have 18 Safety Inputs 8 Convertible Safety I Os and 2 Solid State Safety...
Page 9: ...cks and some virtual status outputs are not compatible with FID 1 devices In order to have one configuration file that applies to both FID 1 and FID 2 devices create configurations without using these...
Page 10: ...vice monitoring single dual channel Safety Stop Circuits and configuring Safety Outputs Additional solid state or safety relay outputs can be added to expandable models XS26 2xx of the Base Controller...
Page 11: ...nal Optimization ATO is a standard feature on all XS SC26 2 models This feature automatically combines up to two I O terminals for two devices that require 24 V test pulses from the Safety Controller...
Page 12: ...Shared IO2 Shared IO1 Figure 4 Wiring Diagram Tab View of Shared I Os XS SC26 2 and SC10 2 Safety Controllers 12 www bannerengineering com Tel 1 888 373 6767...
Page 13: ...C10 2 Using the SC XM3 on page 141 4 1 SC10 2 Models Model Description SC10 2roe Configurable safety relay controller 10 inputs 4 convertible two 3 channel safety relay outputs industrial ethernet 4 2...
Page 14: ...s established during the controller configuration 4 4 2 SC10 2 Safety Relay Outputs The SC10 2 has two three channel normally open N O safety relay outputs The Safety Outputs are designed to control F...
Page 15: ...timization ATO Feature with External Terminal Blocks ETB Automatic Terminal Optimization ATO Feature with External Terminal Blocks ETB is a standard feature on all SC10 models and is enabled by defaul...
Page 16: ...I MDIX auto cross Protocols EtherNet IP with PCCC Modbus TCP and PROFINET FID 2 only Data 64 configurable virtual Status Outputs on FID 1 Base Controllers or 256 virtual Status Outputs on FID 2 Base C...
Page 17: ...or 24 V including overcurrent conditions XS8si and XS16si Safety Input Modules Convertible I O Sourcing current 80 mA maximum at 55 C 131 F operating ambient temperature overcurrent protected Bus Pow...
Page 18: ...ower Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 2...
Page 19: ...les per axis per IEC 61131 2 Contacts AgNi 0 2 m gold Overvoltage Category Output relay contact voltage of 1 V to 150 V ac dc Category III Output relay contact voltage of 151 V to 250 V ac dc Category...
Page 20: ...on per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads 24 AWG shall not be spliced For additional produc...
Page 21: ...55 C Tmax 46 C 5 3 Dimensions All measurements are listed in millimeters inches unless noted otherwise 110 4 3 129 5 1 45 1 8 Ethernet Port Micro USB Port Figure 8 XS SC26 2 Base Module Dimensions 110...
Page 22: ...y installed Memory RAM 512 MB minimum 1 GB recommended Processor 1 GHz minimum 2 GHz recommended Screen resolution 1024 768 full color minimum 1650 1050 full color recommended Third party software Mic...
Page 23: ...trap or other grounding products or touching a grounded object before handling the modules See ANSI ESD S20 20 for further information about managing ESD 6 2 1 Mounting Instructions The Safety Control...
Page 24: ...ding device Its ability to perform this function depends upon the appropriateness of the application and upon the Safety Controller s proper mechanical and electrical installation and interfacing to t...
Page 25: ...s necessary to carefully review the configuration if the input device faults occur Methods to eliminate or minimize the possibility of these faults include but are not limited to Physically separating...
Page 26: ...nditions In the United States the typical level of safety circuit integrity has been called Control Reliability Control Reliability typically incorporates redundant control and self checking circuitry...
Page 27: ...t level of safety in any application it is the responsibility of the user to safely install operate and maintain each safety system and comply with all relevant laws and regulations WARNING Risk Asses...
Page 28: ...lly high channels is detected low Each channel detects its own pulses Signal Debounce Times Closed to Open Debounce Time from 6 ms to 1000 ms in 1 ms intervals except 6 ms to 1500 ms for mute sensors...
Page 29: ...Input Device Circuit Safety Category Guide WARNING Incomplete Information many installation considerations that are necessary to properly apply input devices are not covered in this document Refer to...
Page 30: ...still must ensure that the E stop device remains active at all times WARNING Reset Routine Required U S and international standards require that a reset routine be performed after clearing the cause o...
Page 31: ...w sufficient space around the rope to allow easy access The rope should be free of friction at all supports Pulleys are recommended Lubrication may be necessary Contamination of the system such as dir...
Page 32: ...ide access to the hazard and it must open either laterally or away from the hazard not into the safeguarded area The guard also should not be able to close by itself and activate the interlocking circ...
Page 33: ...exceeded both hand controls must be released before operation is initiated Continuous actuation during a hazardous condition Cessation of the hazardous condition if either hand control is released Rel...
Page 34: ...machine cycle Ds K x Ts Tr Dpf For Full Revolution Clutch Machinery the machine and its controls are designed to complete a full machine cycle Ds K x Tm Tr Th Ds the Safety Distance in inches K the OS...
Page 35: ...ries to one Safety Controller 150 ohms maximum per input see Safety Mat Hookup Options on page 38 Important The Safety Controller is not designed to monitor 2 wire mats bumpers or edges with or withou...
Page 36: ...ailure for example a cable which disconnects without damage and results in a safe situation Safety Mat Installation The mounting surface quality and preparation for the safety mat must meet the requir...
Page 37: ...afety Controller as measured from the time a stop signal from either hand control The Safety Controller response time is obtained from the Configuration Summary tab in the Software K the OSHA ANSI rec...
Page 38: ...ety device muting is an automatically controlled suspension of one or more safety input stop signals during a portion of a machine operation when no immediate hazard is present or when access to the h...
Page 39: ...hese sources must be mounted separately to prevent an unsafe muting condition resulting from misadjustment misalignment or a single common mode failure such as physical damage to the mounting surface...
Page 40: ...fused with bypassing is blanking which desensitizes a portion of the sensing field of an optical safeguarding device such as disabling one or more beams of a safety light curtain so that a specific be...
Page 41: ...eset is configured and if all other conditions for a reset are in place a short from the Reset terminal to 24 V will turn On the safety output s immediately ON Off Switch Provides an On or Off command...
Page 42: ...following see Adding Inputs and Status Outputs on page 62 Reset of Safety Inputs Sets the output of the Latch Reset Block s to a Run state from a Latched state when the IN node is in a Run state Rese...
Page 43: ...plications in which the individual is continually being sensed by the safety input device WARNING Automatic Power Up On power up the Safety Outputs and Latch Reset Blocks configured for automatic powe...
Page 44: ...termined to be deliberate and the reset is performed Banner has created a virtual reset solution that requires deliberate action For example in place of the mechanical switch an HMI may be used In pla...
Page 45: ...ite a logical 1 to the RCD Register Bit s corresponding to the desired Virtual Reset or Cancel Delay 2 At the same time or any time later write the Actuation Code to the RCD Enable Register 3 At least...
Page 46: ...ble Virtual ON OFF Provides an ON or OFF command to the machine When all of the controlling safety inputs are in the Run state this function permits the safety output to turn ON and OFF The Run state...
Page 47: ...sition and whose operation needs to be verified after a Stop signal occurs Up to three AVM inputs can be selected if EDM is not used It is strongly recommended to incorporate AVM or EDM in the machine...
Page 48: ...an immediate machine stop condition could cause a potential danger taken additional safeguarding measures to prevent injuries Two Safety Outputs can be linked together when one of the Safety Outputs i...
Page 49: ...re is detected on one channel of a safety output pair both outputs attempt to turn Off and will enter a lockout state The output without the fault is able to turn off the hazardous motion Similarly a...
Page 50: ...nnected to the machine control such that the machine s safety related control system interrupts the circuit or power to the machine primary control element s MPCE resulting in a non hazardous conditio...
Page 51: ...S26 2 Expandable Safety Controller Power Supply 0V 24V 24V 0V 24V 0V RL Common leadwire shared by multiple loads or systems Sharing of small gauge leadwire can lead to faults on solid state outputs Lo...
Page 52: ...stics see XS SC26 2 Specifications on page 16 and SC10 2 Specifications on page 18 Unlike a solid state Safety Output within an output module an individual safety relay output Mx ROx functions as a gr...
Page 53: ...ct s the XS SC26 2 or SC10 2 may be used under the conditions of a higher overvoltage category where appropriate overvoltage reduction is provided Appropriate methods include An overvoltage protective...
Page 54: ...nd that a successive machine cycle is prevented CAUTION EDM Configuration If the application does not require the EDM function it is the user s responsibility to ensure that this does not create a haz...
Page 55: ...Machine Primary Control Element MPCE when the Safety Outputs go to the Off state FSDs can take many forms though the most common are forced guided mechanically linked relays or Interfacing Modules The...
Page 56: ...of energy or voltage Thus this method of interfacing should be used only in installations where FSD safety stop circuits and the MPCEs are physically located within the same control panel adjacent to...
Page 57: ...r properly wiring the Safety Controller The generalized wiring configurations are provided only to illustrate the importance of proper installation Generic XS SC26 2 Hookup Safety Output with EDM XS S...
Page 58: ...XS SC26 2 Hookup Safety Relay Output Dual Channel with EDM 0V dc S3 S4 Y3 Y1 13 23 33 Y4 Y2 14 24 34 S1 S2 K2 K1 MPCE 2 MPCE 1 IM T 9A 24V dc Feedback optional Installation of transient arc suppressor...
Page 59: ...24 V dc or PNP Off non conducting The default convention is Active PNP On Table 4 Status Output Signal Conventions Function Signal Conventions Active PNP On Active PNP Off Status Output State Status O...
Page 60: ...ensor is in the stop blocked state not available for Virtual Status Output On during an active mute dependent override function not a bypass function of a mutable Safety Input Output Delay In Progress...
Page 61: ...function located on the Industrial Ethernet tab of the Software automatically configures the Virtual Status Outputs to a set of commonly used functions based on the current configuration This function...
Page 62: ...nfiguration See Saving and Confirming a Configuration on page 66 The following steps are optional and may be used to aid with the system installation Modify the configuration access rights See XS26 2...
Page 63: ...Safety Inputs Virtual Non Safety Inputs available only from the Functional View Tab Figure 44 Non Safety Inputs Virtual Non Safety Inputs available only from the Functional View Tab XS SC26 2 and SC1...
Page 64: ...optional precautionary safety input device test required after each power up Reset Options where applicable various reset options such as Manual Power Up System Reset and Reset Track Input Group Advan...
Page 65: ...the module can be changed in the input Properties window On the Functional View tab click any of the empty placeholders in the left column See Adding Inputs and Status Outputs on page 62 for more inf...
Page 66: ...u wish to save the configuration 4 Name the file may be the same or different from the configuration name 5 Click Save Confirming a Configuration the Safety Controller must be powered up and connected...
Page 67: ...ation or Writing This scenario assumes the following settings for User2 or User3 Allowed to change the configuration enabled Allowed to change the network settings enabled OR disabled 1 Click Write co...
Page 68: ...oject Settings on page 75 3 Select Base Controller model See Equipment Tab on page 76 for this configuration only the Is Expandable box is required to be checked 4 Add the expansion module XS8si by cl...
Page 69: ...e 80 for more information Muting Block x 3 Muting Mode One Pair ME Mute Enable Checked Enabling Device Block ES Checked JOG Jog Checked 9 Add the following Logic Blocks by clicking on any of the empty...
Page 70: ...Figure 50 Sample Configuration Functional View Tab XS SC26 2 and SC10 2 Safety Controllers 70 www bannerengineering com Tel 1 888 373 6767...
Page 71: ...djustable Valve Monitoring input node of the Safety Outputs AVMx Adjustable Valve Monitoring input BP Bypass input node of the Bypass Blocks and Muting Blocks BPx Bypass Switch input CD Cancel Delay i...
Page 72: ...nterval RPx Rope Pull input RST Reset node of the SR Flip Flop RS Flip Flop Latch Reset Blocks and Enabling Device Blocks SET Set node of the SR and RS Flip Flop Blocks SMx Safety Mat input SOx Safety...
Page 73: ...ote The following sections use the XS SC26 2 as an example The SC10 2 interface is similar Figure 51 Banner Safety Controller Software XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com...
Page 74: ...le view of all connected equipment Functional View Provides editable iconic representation of the control logic Wiring Diagram Displays the I O device wiring detail for the use by the installer Ladder...
Page 75: ...t from file name Project Project name useful for distinguishing between various application areas Author Person designing the configuration Notes Supplemental information for this configuration or pro...
Page 76: ...ng the module or selecting it and clicking Edit under the Properties table on the left and selecting the appropriate Safety Controller features display Ethernet expandability Automatic Terminal Optimi...
Page 77: ...ing a valid configuration however the user is responsible for verifying the integrity safety and functionality of the configuration by following the Commissioning Checkout Procedure on page 125 On the...
Page 78: ...ks accept appropriate safety inputs non safety inputs or safety outputs as an input The state of the output reflects the Boolean logic result of the combination of the states of its inputs 1 On 0 Off...
Page 79: ...are Off XOR US EU Input 1 Input 2 Output 0 0 0 0 1 1 1 0 1 1 1 0 The output value is an exclusive OR of 2 to 5 inputs Output is On when only one exclusive input is On NOT US EU Input Output 0 1 1 0 Ou...
Page 80: ...ut device as being On 24 V dc or Off 0 V dc Bypass Block Default Nodes Additional Nodes Notes IN BP When the BP node is inactive the safety signal simply passes through the Bypass Block When the BP no...
Page 81: ...llows a user configurable ON or OFF delay of a maximum of 5 minutes in 1 ms increments Default Nodes Additional Nodes Notes IN Depending on the selection a signal state transition on the input node wi...
Page 82: ...Delay is set to either Off Delay or On Delay Delay time 1 ms to 5 minutes in 1 ms increments The default setting is 100 ms Cancel Type Available when the Safety Output Delay is set to Off Delay Do Not...
Page 83: ...ED1 M0 OS1 M0 MR1 Enable Mode ES1 ED1 have On Off Control Enabling Device Function Block Figure 61 Timing Diagram Enabling Device Simple Configuration E1 enabling mode starts when the Enabling Device...
Page 84: ...Notes IN LR RE The RE Reset Enable node can be used to enable or disable the Latch Reset function If the input devices connected to the IN node are all in the Run state and RE input signal is high th...
Page 85: ...set Input Monitored Reset 5s time 2s Non Monitored Reset Monitored Reset Non Monitored Reset M0 ES1 M0 MR1 Monitored M0 SO1 M0 ES1 M0 MR1 Non Monitored M0 SO1 Figure 64 Timing Diagram Latch Reset Bloc...
Page 86: ...ock above shows reference signal SO2 connected to the Reset Enable node RE of Latch Reset Block LR1 LR1 can only be reset turned On when ES1 is in the Run state and SO2 is On Reference Signals M0 ES1...
Page 87: ...ty Output and AND block When a safeguarding device OS1 transitions to a Stop state in a valid muting cycle the latch reset function block will latch and require a reset signal to keep SO1 on after mut...
Page 88: ...he Mute Block Properties menu in the Advanced settings if the Bypass check box is checked the option to select a Bypass or a Mute Dependent Override is possible The Mute Dependent Override is used to...
Page 89: ...ME1 M0 BP1 M0 SO1 Figure 70 Mute Dependent Override Mute Bypass BypassTime Expired BypassTime Expired On or Off M0 OS1 M0 MSP1 1 M0 MSP1 2 M0 BP1 M0 SO1 Figure 71 Mute Bypass XS SC26 2 and SC10 2 Saf...
Page 90: ...1 Mute M0 ME1 M0 MSP1 1 M0 MSP1 2 3s 3s Mute ends due to Mute Delay timeout Mute ends due to Mute Delay timeout On or Off On or Off Figure 72 Timing Diagram One Way Muting Block One Muting Sensor Pair...
Page 91: ...ir Mute Function Two Way 2 Sensor Pair Max Time Max Time Max Time Max Time 3s 3s 3s 3s M0 MSP2 1 M0 MSP2 2 Mute Time Limit M0 SO1 M0 OS1 M0 ME1 M0 MSP1 1 M0 MSP1 2 On or Off On or Off Figure 75 Timing...
Page 92: ...ld result in serious injury or death Guard against unintended stop signal suspension by using one or more diverse redundant mute sensor pairs or a dual channel key secured bypass switch Set reasonable...
Page 93: ...dc state or active state for virtual input at the time the mute cycle is started A mute enable input device can be mapped to one or more Muting Blocks Mute Enable ON or OFF Safety Input Mute Sensor Pa...
Page 94: ...g Block output will remain On for up to 5 seconds after the first mute device is cleared or until the muted Safety Input device Mute Block In returns to a Run state whichever comes first Mute on Power...
Page 95: ...ical Safety Systems and Muting on page 95 if multiple sensing fields are muted the possibility exists that personnel could move through a muted area or access point to enter the safeguarded area witho...
Page 96: ...s Blocks Two Hand Control Bypass Function Blocks If both TC1 actuators and the BP1 Bypass switch active at the same time the B1 Bypass function block output and the Two Hand Control function block out...
Page 97: ...0 BP1 M0 TC2 M0 SO1 Figure 81 Timing Diagram Two Hand Control Block and Bypass Blocks with 2 Two Hand Control Inputs To configure the Two Hand Control mute option the TC actuators first need to be con...
Page 98: ...Muting Two Hand Control Activation on Power Up Protection The Safety Controller s two hand control logic does not permit the assigned safety output to turn On when power is initially supplied while th...
Page 99: ...ety inputs Safety Outputs and status outputs and any terminals that are still available for the selected module Use the wiring diagram as a guide to physically connect the devices Navigate between mod...
Page 100: ...Figure 85 Wiring Diagram Tab SC10 2 with External Terminal Blocks XS SC26 2 and SC10 2 Safety Controllers 100 www bannerengineering com Tel 1 888 373 6767...
Page 101: ...Logic Tab Figure 86 Ladder Logic Tab The Ladder Logic tab displays a simplified relay logic rendering of the configuration XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 3...
Page 102: ...can also use PROFINET To access the Industrial Ethernet tab 1 Click Network Settings 2 Select Enable Network Interface 3 Adjust any settings if necessary see Network Settings Modbus TCP Ethernet IP P...
Page 103: ...option allows further configuration of Modbus TCP and EtherNet IP settings such as Swap character bytes MSW and LSW sending precedence and String Length Type EtherNet IP and PCCC Click Send to write...
Page 104: ...8 Used to access the basic information about the Virtual Status Outputs 1 64 101 0x65 104 Used to access the advanced information including the basic information about the Virtual Status Outputs 102...
Page 105: ...nction that determines the state of that virtual output Operating Mode Operating Mode Value Description 1 0x01 Normal Operating Mode including I O faults if present 2 0x02 Configuration Mode 4 0x04 Sy...
Page 106: ...ate of the Virtual Status Output can be read as a discrete input as part of an input register or holding register The register given is the offset from 30000 or 40000 followed by the bit location with...
Page 107: ...ode WORD 1 Offset 11 Error Message Index WORD 1 Offset 12 Reserved WORD 2 Offset 13 System Information Type Length Words Starting Register Seconds since boot UDINT 2 382 Operating mode WORD 1 384 Leng...
Page 108: ...ntry 9 120 122 124 130 131 132 133 Fault log entry 10 oldest 135 137 139 145 146 147 148 UDINT DWORD String WORD WORD WORD WORD Retrieving Current Fault Information Follow the steps below to retrieve...
Page 109: ...15 Fault log entry 10 oldest 15 Fault Log Entry Type Length Words Timestamp UDINT 2 Name Length DWORD 2 Name String String 6 Error Code WORD 1 Advanced Error Code WORD 1 Error Message Index WORD 1 Res...
Page 110: ...guration Summary tab displays the detailed information about all configured inputs Function and Logic Blocks Safety Outputs Status Outputs and the related Response Times in a text format XS SC26 2 and...
Page 111: ...unctional View tab Wiring Diagram Prints the Wiring Diagram tab Ladder Logic Prints the Ladder Logic tab Industrial Ethernet Prints the Industrial Ethernet tab Configuration Summary Network Settings P...
Page 112: ...rmation is accessible without a password A configuration stored on a PC or an SC XM2 3 drive is not password protected User2 or User3 can write the configuration to the Safety Controller when Allowed...
Page 113: ...tings is enabled Their respective passwords will be required Click Save to apply the password information to the current configuration in the Software and to write the password information to the Safe...
Page 114: ...med in which case the numbering is reset to start at 1 Clearing the Fault Log either via the Software or the onboard interface removes the log history but retains the numbering Configuration Log Histo...
Page 115: ...l other tabs The Live Mode tab provides additional device and fault information including a fault code see XS SC26 2 Fault Code Table on page 148 and SC10 2 Fault Code Table on page 151 for the descri...
Page 116: ...Figure 96 Run Time Equipment Tab Figure 97 Run Time Functional View Tab XS SC26 2 and SC10 2 Safety Controllers 116 www bannerengineering com Tel 1 888 373 6767...
Page 117: ...Figure 98 Run Time Wiring Diagram Tab XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 117...
Page 118: ...Play Pause Starts the simulation time running at the specified simulation speed or temporarily stops the simulation time Single Step Advances the simulation time at the specified step interval Reset...
Page 119: ...device states as well as allowing testing of the configuration Click on the items to be tested their color and state change accordingly Red indicates the stop or off state Green indicates the run or...
Page 120: ...Figure 101 Simulation Mode Wiring Diagram Tab XS SC26 2 and SC10 2 Safety Controllers 120 www bannerengineering com Tel 1 888 373 6767...
Page 121: ...sociated timer for that element The following figures show the different element states Figure 103 Safety output in Delay Off Timing mode Figure 104 Muting Block in Timed Muting mode Note The M next t...
Page 122: ...this Safety Controller is when the outputs are turned Off If it is critical that Safety Output 1 is On before Safety Output 2 turns On then the device that is being controlled by the Safety Output 1...
Page 123: ...uration CRC View Network Settings Terminal Assignments Model Set Display Contrast View Current Faults View Fault Log Clear Fault Log Enter Password System Menu Exit Configuration Mode Write to SC XM2...
Page 124: ...e menu appears 5 Select Import from XM For configuration only select Configuration For network settings only select Network Settings For configuration and network settings select Configuration Network...
Page 125: ...Checkout A Qualified Person9 must perform a safety system commissioning procedure before the safeguarded machine application is placed into service and after each Safety Controller configuration is c...
Page 126: ...0 V Similarly if the RO1 or RO2 output contacts are closed the corresponding LED is green If the contacts are open the LED is red Start the Live Mode in the Software the Safety Controller must be pow...
Page 127: ...turns Off and remains Off when any single hand is removed and replaced while maintaining the other actuator in the Run state 5 Verify that switching a safety input non Two Hand Control actuator to th...
Page 128: ...ute Function with Power Up Operation not applicable for Two Hand Control 1 Turn the Safety Controller power Off 2 Activate the Mute Enable input if used 3 Activate an appropriate Muting Sensor Pair fo...
Page 129: ...With any one of the controlling inputs in the Stop state and the Off Delay timer is active switch the input to the Run state and verify that the Safety Output is On and remains On Safety Output Off D...
Page 130: ...associated input devices of the Enabling device function a If one or more input devices are in the Stop state verify that the output is Off b If all of the input devices are in the Run state verify t...
Page 131: ...a On when the Enabling Device and the jog button are in the Run state b Off when the either the Enabling Device or the job button are in the Stop state XS SC26 2 and SC10 2 Safety Controllers www bann...
Page 132: ...tion mismatch Inputs Green Solid No input faults Red Flashing One or more inputs is in the Lockout condition SO1 SO2 Off Output not configured Green Solid Safety Output On Red Solid Safety Output Off...
Page 133: ...en Solid USB cable connected or SC XM3 plugged in Green Flashing Factory default Safety Controller no USB cable connected or SC XM3 plugged in Green Fast flashing for 3 s then solid Configured locked...
Page 134: ...lashes followed by several rapid flashes Normal power up 1 flash every 3 seconds Contact Banner Engineering 2 flash repeating sequence In the past 60 seconds a cable was unplugged while active 3 flash...
Page 135: ...Off all affected Safety Outputs when a safety critical fault is detected Recovery from this condition requires all faults to be remedied and a system reset to be performed A lockout will recur after...
Page 136: ...ick below the Safety Controller The Add Equipment window opens 5 Add an Emergency Stop button and click OK to accept the default settings 6 Click 7 Add an Optical Sensor and click OK to accept the def...
Page 137: ...Three E stop Buttons and ETBs 12 8 SC10 2 Example Configuration without Automatic Terminal Optimization Follow these steps for an example configuration where the Automatic Terminal Optimization ATO f...
Page 138: ...ation Feature Selected The project is created 4 On the Equipment tab click below the Safety Controller The Add Equipment window opens 5 Add an Emergency Stop button and click OK to accept the default...
Page 139: ...are not enough terminals to support more equipment 12 Go to the Functional View tab and try to add another Gate Switch No other equipment can be added here either because the ATO feature is disabled...
Page 140: ...d Figure 114 Wiring Diagram tab with an E stop button optical sensor gate switch and ETBs 16 Go to the Functional View tab to try to add another Gate Switch Another Gate Switch can now be added becaus...
Page 141: ...e configuration by loading it onto an SC10 2 3 Review and approve the results After review and approval the configuration can be saved and used by the Safety Controller 4 Write the confirmed configura...
Page 142: ...Use the following procedure to reset the SC10 2 Safety Controller to the factory default settings The SC10 2 Safety Controller must be powered up and connected to the PC via the SC USB2 cable 1 Click...
Page 143: ...S SC26 2 SC10 2 Network Settings TCP Port 502 XS SC26 2 SC10 2 Open to Closed Debounce Time 50 ms XS SC26 2 SC10 2 Power up mode Normal SC10 2 Safety Outputs Automatic reset trip mode XS SC26 2 SC10 2...
Page 144: ...r and plug it back in 5 Start the Software Unable to read from the Safety Controller or send the configuration to the Safety Controller buttons grayed out 1 Make sure Live Mode is disabled 2 Make sure...
Page 145: ...of an Enabling Device Block cannot be connected to Emergency Stop and Rope Pull inputs via other blocks E 5 An Enabling Device Block that has a Two Hand Control input connected to the IN node cannot...
Page 146: ...s to both the XS SC26 2 and the SC10 2 Windows 7 8 and 10 1 Click Start 2 Type Device Manager in the Search for programs and files field at the bottom and click Device Manager when Windows locates it...
Page 147: ...ot remove the indicator continue to the next step 3 Try plugging in the Safety Controller to a different USB port If this does not remove the indicator continue to the next step 4 Reboot your computer...
Page 148: ...e output is On Check for a short between Safety Outputs Check for a short to the external voltage source Check load device compatibility Check the DC common wire size connected to the Safety Output lo...
Page 149: ...a short to ground 2 21 Open Lead Check Terminal xx Check for an open lead 2 22 2 23 Input Fault Check Terminal xx Check for an unstable signal on the input 2 24 Input Activated While Bypassed Perform...
Page 150: ...wer supply to limit the current 4 2 Internal Fault A configuration parameter has become corrupt To fix the configuration Replace the configuration by using a backup copy of the configuration Recreate...
Page 151: ...clear the fault 2 1 Concurrency Fault On a dual channel input or a complementary input with both inputs in the Run state one input went to the Stop state then back to Run On a dual complementary inpu...
Page 152: ...VM Check the timing setting increase the setting if necessary Contact Banner Engineering 2 26 Input Fault The AVM input was open but should have been closed when the associated Safety Output was comma...
Page 153: ...sing the Software 4 15 4 19 Internal Fault Internal failure Contact Banner Engineering see Repairs and Warranty Service on page 155 4 20 Unassigned Terminal in Use This terminal is not mapped to any d...
Page 154: ...ace Modules See datasheet p n 62822 and p n 208873 and EDM and FSD Hookup on page 53 for more information Model Input Voltage Inputs Safety Outputs Aux Outputs Output Rating EDM Contacts IM T 9A 24 V...
Page 155: ...een defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EX...
Page 156: ...ed to the services Banner and its affiliates and channel partners do not warrant that the services are secure free from bugs viruses interruption errors theft or destruction If the exclusions for impl...
Page 157: ...I B11 15 Pipe Tube and Shape Bending Machines ANSI B11 16 Metal Powder Compacting Presses ANSI B11 17 Horizontal Extrusion Presses ANSI B11 18 Machinery and Machine Systems for the Processing of Coile...
Page 158: ...he Human Body ISO 14119 EN 1088 Interlocking Devices Associated with Guards Principles for Design and Selection EN 60204 1 Electrical Equipment of Machines Part 1 General Requirements IEC 61496 Electr...
Page 159: ...xternal resources A fault is often the result of a failure of the device itself but may exist without prior failure H Hard Fixed Guard Screens bars or other mechanical barriers affixed to the frame of...
Page 160: ...nput signals are also in the Run state S SELV Separated or safety extra low voltage power supply for circuits without earth ground Per IEC 61140 A SELV system is an electrical system in which the volt...
Page 161: ...t IP input assembly 108 expansion modules XS SC26 2 8 external device monitoring 53 F fault codes SC10 2 151 XS SC26 2 148 fault diagnostics 123 147 148 151 fault log 106 109 faults 147 148 151 FID 9...
Page 162: ...7 SC USB2 6 SC XM2 6 7 SC XM3 7 141 SC XMP2 programming tool 7 secondary output 130 semi annual checkout 125 set display contrast 123 settings project 75 simulation mode 118 121 simulation mode tab 11...
