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WARNING: Shock Hazard and Hazardous Energy
Always disconnect power from the safety system (for example, device, module, interfacing, etc.) and the

machine being controlled before making any connections or replacing any component.
Electrical installation and wiring must be made by Qualified Personnel

6

 and must comply with the

relevant electrical standards and wiring codes, such as the NEC (National Electrical Code), ANSI

NFPA79, or IEC/EN 60204-1, and all applicable local standards and codes.
Lockout/tagout procedures may be required. Refer to OSHA 29CFR1910.147, ANSI Z244-1, ISO 14118,

or the appropriate standard for controlling hazardous energy.

WARNING:

• Properly Wire the Device
• Failure to properly wire the Safety Controller to any particular machine could result in a

dangerous condition that could result in serious injury or death.

• The user is responsible for properly wiring the Safety Controller. The generalized wiring

configurations are provided only to illustrate the importance of proper installation.

Generic 

XS/SC26-2

 Hookup: Safety Output with EDM

XS/SC26-2xx

XS2so or XS4so

Single-Channel

Stop Circuit

Dual-Channel

Stop Circuit

+24Vdc

+24Vdc 0Vdc

0Vdc

SO1a

(SO1 not split)

SO1b

EDM

FSD1

FSD2

Solid-State Safety Outputs SO2, 

SO3, and SO4 can be wired 

similarly. 

When a Solid-State Safety Output 

has been split into two individual 

outputs, each output requires an 

individual EDM or AVM input for 

monitoring.   

DC common (0Vdc) must be 

common between the module’s 

0Vdc terminal and the common of 

the load (e.g. FSD).

Figure 39. Generic XS/SC26-2 Hookup: Solid-State Safety Output with EDM

6

A person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and
experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work.

 

 

XS/SC26-2 and SC10-2 Safety Controllers

 

www.bannerengineering.com - Tel: + 1 888 373 6767

57

Summary of Contents for SC10-2 Series

Page 1: ...XS SC26 2 and SC10 2 Safety Controllers Instruction Manual Original Instructions 174868 Rev P 26 April 2019 Banner Engineering Corp All rights reserved 174868 ...

Page 2: ... 2 Automatic Terminal Optimization ATO Feature with External Terminal Blocks ETB 15 5 Specifications and Requirements 16 5 1 XS SC26 2 Specifications 16 5 2 SC10 2 Specifications 18 5 3 Dimensions 21 5 4 PC Requirements 22 6 System Installation 23 6 1 Installing the Software 23 6 2 Installing the Safety Controller 23 6 2 1 Mounting Instructions 23 7 Installation Considerations 24 7 1 Appropriate A...

Page 3: ...Print Options 111 9 11 XS26 2 Password Manager 112 9 12 SC10 2 Password Manager 113 9 13 Viewing and Importing Controller Data 113 9 14 Live Mode 115 9 15 Simulation Mode 118 9 15 1 Timed Action Mode 121 9 16 Reference Signals 122 10 XS SC26 2 Onboard Interface 123 10 1 XS SC26 2 Configuration Mode 123 11 System Checkout 125 11 1 Schedule of Required Checkouts 125 11 2 Commissioning Checkout Proce...

Page 4: ...ng 155 15 2 Repairs and Warranty Service 155 15 3 Contact Us 155 15 4 Banner Engineering Corp Limited Warranty 155 15 5 Banner Engineering Corp Software Copyright Notice 156 16 Standards and Regulations 157 16 1 Applicable U S Standards 157 16 2 Applicable OSHA Regulations 157 16 3 Applicable European and International Standards 158 17 Glossary 159 XS SC26 2 and SC10 2 Safety Controllers ...

Page 5: ...safeguarding system is working as intended for the application Failure to follow any of these responsibilities may potentially create a dangerous condition that could result in serious injury or death 1 2 Use of Warnings and Cautions The precautions and statements used throughout this document are indicated by alert symbols and must be followed for the safe use of the Banner Safety Controllers Fai...

Page 6: ...stem SC26 2 Programmable Safety Controller XS26 2 Programmable Safety Controller XS2so and XS4so Solid State Safety Output Modules XS8si and XS16si Safety Input Modules XS1ro and XS2ro Safety Relay Modules formal name of the XS SC26 2 product line 2 2 Software The Banner Safety Controller Software is an application with real time display and diagnostic tools that are used to Design and edit config...

Page 7: ... THC Two Hand Control Block Delay Block XS SC26 2 FID 2 only and SC10 2 See Function Blocks on page 80 for more information 2 6 Password Overview A password is required to confirm and write the configuration to the Safety Controller and to access the Password Manager via the Software See XS26 2 Password Manager on page 112 for more information 2 7 SC XM2 3 Drive and SC XMP2 Programming Tool Use th...

Page 8: ...dels can be configured for up to 256 virtual status outputs 3 1 XS SC26 2 Models All Expandable and Non Expandable Base modules have 18 Safety Inputs 8 Convertible Safety I Os and 2 Solid State Safety Output pairs Up to eight expansion modules in any combination of input and output modules can be added to the expandable models of the Base Controller Table 1 Expandable Base Models Model Display Net...

Page 9: ...ocks and some virtual status outputs are not compatible with FID 1 devices In order to have one configuration file that applies to both FID 1 and FID 2 devices create configurations without using these features Confirm all configurations after loading to ensure that they are correct Figure 1 Example Label 3 4 Input and Output Connections 3 4 1 XS SC26 2 Safety and Non Safety Input Devices The Base...

Page 10: ...evice monitoring single dual channel Safety Stop Circuits and configuring Safety Outputs Additional solid state or safety relay outputs can be added to expandable models XS26 2xx of the Base Controller by incorporating expansion output modules XS2so XS4so XS1ro and XS2ro Up to eight expansion modules in any combination of input or output modules can be added The Safety Outputs can be controlled by...

Page 11: ...inal Optimization ATO is a standard feature on all XS SC26 2 models This feature automatically combines up to two I O terminals for two devices that require 24 V test pulses from the Safety Controller When applicable the Software automatically does this for every pair of devices that are added until I O terminals are no longer available Sharing is limited to two because the screw type terminals ar...

Page 12: ...Shared IO2 Shared IO1 Figure 4 Wiring Diagram Tab View of Shared I Os XS SC26 2 and SC10 2 Safety Controllers 12 www bannerengineering com Tel 1 888 373 6767 ...

Page 13: ...SC10 2 Using the SC XM3 on page 141 4 1 SC10 2 Models Model Description SC10 2roe Configurable safety relay controller 10 inputs 4 convertible two 3 channel safety relay outputs industrial ethernet 4 2 SC10 2 Features and Indicators Connection points are push in spring clamp connectors Wire Size 24 to 14 AWG 0 2 mm to 2 08 mm Important Clamp terminals are designed for one wire only If more than on...

Page 14: ...is established during the controller configuration 4 4 2 SC10 2 Safety Relay Outputs The SC10 2 has two three channel normally open N O safety relay outputs The Safety Outputs are designed to control Final Switching Devices FSDs and Machine Primary Control Elements MPCEs that are the last elements in time to control the dangerous motion These control elements include relays contactors solenoid val...

Page 15: ...ptimization ATO Feature with External Terminal Blocks ETB Automatic Terminal Optimization ATO Feature with External Terminal Blocks ETB is a standard feature on all SC10 models and is enabled by default The ATO feature can expand the 10 terminals on the SC10 2 to work with additional inputs by optimizing terminals and using ETBs As devices are added deleted or edited the Software automatically pro...

Page 16: ... auto cross Protocols EtherNet IP with PCCC Modbus TCP and PROFINET FID 2 only Data 64 configurable virtual Status Outputs on FID 1 Base Controllers or 256 virtual Status Outputs on FID 2 Base Controllers fault diagnostic codes and messages access to fault log Convertible I O Sourcing current 80 mA maximum overcurrent protected Automatic Terminal Optimization Feature Up to two devices Test Pulse W...

Page 17: ...or 24 V including overcurrent conditions XS8si and XS16si Safety Input Modules Convertible I O Sourcing current 80 mA maximum at 55 C 131 F operating ambient temperature overcurrent protected Bus Power XS8si 0 07 A no load 0 23 A max load XS16si 0 09 A no load 0 41 A max load Safety Ratings PFH 1 h 4 10 10 Proof Test Interval 20 years Certifications Programmable Safety Controller 3NBN Safety Input...

Page 18: ...er Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 5 2 SC10 2 Specifications Power Voltage 24 V dc 20 SELV Current 240 mA maximum no load relays on 530 mA maximum full load IO1 to IO4 used as auxiliary outputs Safety Inputs and Conve...

Page 19: ...cles per axis per IEC 61131 2 Contacts AgNi 0 2 μm gold Overvoltage Category Output relay contact voltage of 1 V to 150 V ac dc Category III Output relay contact voltage of 151 V to 250 V ac dc Category II Category III if appropriate overvoltage reduction is provided as described in this document Individual Contact Current Rating Refer to the Temperature Derating graph when more than one contact o...

Page 20: ...ion per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 150 0 50 100 150 200 216 250 0 10 20 30 40 50 60 Sum of the ...

Page 21: ... 55 C Tmax 46 C 5 3 Dimensions All measurements are listed in millimeters inches unless noted otherwise 110 4 3 129 5 1 45 1 8 Ethernet Port Micro USB Port Figure 8 XS SC26 2 Base Module Dimensions 110 4 3 129 5 1 25 99 Expansion Plug Figure 9 Expansion Module Dimensions 115 4 5 100 3 9 45 1 8 Ethernet Port Micro USB Port Figure 10 SC10 2 Dimensions XS SC26 2 and SC10 2 Safety Controllers www bann...

Page 22: ...dy installed Memory RAM 512 MB minimum 1 GB recommended Processor 1 GHz minimum 2 GHz recommended Screen resolution 1024 768 full color minimum 1650 1050 full color recommended Third party software Microsoft NET 4 0 included with installer PDF Viewer such as Adobe Acrobat USB port USB 2 0 not required to build configurations 2 Microsoft and Windows are registered trademarks of Microsoft Corporatio...

Page 23: ...strap or other grounding products or touching a grounded object before handling the modules See ANSI ESD S20 20 for further information about managing ESD 6 2 1 Mounting Instructions The Safety Controller mounts to a standard 35 mm DIN rail track It must be installed inside an enclosure rated NEMA 3 IEC IP54 or better It should be mounted to a vertical surface with the vent openings at the bottom ...

Page 24: ...rding device Its ability to perform this function depends upon the appropriateness of the application and upon the Safety Controller s proper mechanical and electrical installation and interfacing to the machine to be guarded If all mounting installation interfacing and checkout procedures are not followed properly the Banner Safety Controller cannot provide the protection for which it was designe...

Page 25: ...is necessary to carefully review the configuration if the input device faults occur Methods to eliminate or minimize the possibility of these faults include but are not limited to Physically separating the interconnecting control wires from each other and from secondary sources of power Routing interconnecting control wires in separate conduit runs or channels Locating all control elements Safety ...

Page 26: ...onditions In the United States the typical level of safety circuit integrity has been called Control Reliability Control Reliability typically incorporates redundant control and self checking circuitry and has been loosely equated to ISO 13849 1 Category 3 or 4 and or Performance Level d or e see ANSI B11 19 Perform a risk assessment to ensure appropriate application interfacing hookup and risk re...

Page 27: ...st level of safety in any application it is the responsibility of the user to safely install operate and maintain each safety system and comply with all relevant laws and regulations WARNING Risk Assessment The level of safety circuit integrity can be greatly affected by the design and installation of the safety devices and the means of interfacing of those devices A risk assessment must be perfor...

Page 28: ...ally high channels is detected low Each channel detects its own pulses Signal Debounce Times Closed to Open Debounce Time from 6 ms to 1000 ms in 1 ms intervals except 6 ms to 1500 ms for mute sensors The closed to open debounce time is the time limit required for the input signal to transition from the high 24 V dc state to the steady low 0 V dc state This time limit may need to be increased in c...

Page 29: ... Input Device Circuit Safety Category Guide WARNING Incomplete Information many installation considerations that are necessary to properly apply input devices are not covered in this document Refer to the appropriate device installation instructions to ensure the safe application of the device WARNING This table lists the highest safety categories possible for common safety rated input device circ...

Page 30: ... still must ensure that the E stop device remains active at all times WARNING Reset Routine Required U S and international standards require that a reset routine be performed after clearing the cause of a stop condition for example arming an E stop button closing an interlocked guard etc Allowing the machine to restart without actuating the normal start command device can create an unsafe conditio...

Page 31: ...ow sufficient space around the rope to allow easy access The rope should be free of friction at all supports Pulleys are recommended Lubrication may be necessary Contamination of the system such as dirt metal chips or swarf etc must be prevented from adversely affecting operation Use only pulleys not eye bolts when routing the rope around a corner or whenever direction changes even slightly Never ...

Page 32: ...vide access to the hazard and it must open either laterally or away from the hazard not into the safeguarded area The guard also should not be able to close by itself and activate the interlocking circuitry In addition the installation must prevent personnel from reaching over under around or through the guard to the hazard Any openings in the guard must not allow access to the hazard see OSHA 29C...

Page 33: ... exceeded both hand controls must be released before operation is initiated Continuous actuation during a hazardous condition Cessation of the hazardous condition if either hand control is released Release and re actuation of both hand controls to re initiate the hazardous motion or condition anti tie down The appropriate performance level of the safety related function Control Reliability Categor...

Page 34: ... machine cycle Ds K x Ts Tr Dpf For Full Revolution Clutch Machinery the machine and its controls are designed to complete a full machine cycle Ds K x Tm Tr Th Ds the Safety Distance in inches K the OSHA ANSI recommended hand speed constant in inches per second in most cases is calculated at 63 in sec but may vary between 63 in sec to 100 in sec based on the application circumstances not a conclus...

Page 35: ...eries to one Safety Controller 150 ohms maximum per input see Safety Mat Hookup Options on page 38 Important The Safety Controller is not designed to monitor 2 wire mats bumpers or edges with or without sensing resistors The Safety Controller monitors the contacts contact plates and the wiring of one or more safety mat s for failures and prevents the machine from restarting if a failure is detecte...

Page 36: ...failure for example a cable which disconnects without damage and results in a safe situation Safety Mat Installation The mounting surface quality and preparation for the safety mat must meet the requirements stated by the sensor s manufacturer Irregularities in the mounting surfaces may impair the function of the sensor and should be reduced to an acceptable minimum The mounting surface should be ...

Page 37: ...Safety Controller as measured from the time a stop signal from either hand control The Safety Controller response time is obtained from the Configuration Summary tab in the Software K the OSHA ANSI recommended hand speed constant in inches per second in most cases is calculated at 63 in sec but may vary between 63 in sec to 100 in sec based on the application circumstances not a conclusive determi...

Page 38: ...fety device muting is an automatically controlled suspension of one or more safety input stop signals during a portion of a machine operation when no immediate hazard is present or when access to the hazard is safeguarded Muting sensors can be mapped to one or more of the following safety input devices Safety gate interlocking switches Optical sensors Two hand controls Safety mats Protective stops...

Page 39: ...These sources must be mounted separately to prevent an unsafe muting condition resulting from misadjustment misalignment or a single common mode failure such as physical damage to the mounting surface Only one of these sources may pass through or be affected by a PLC or a similar device 4 The muting devices must be installed so that they cannot be easily defeated or bypassed 5 The muting devices m...

Page 40: ...nfused with bypassing is blanking which desensitizes a portion of the sensing field of an optical safeguarding device such as disabling one or more beams of a safety light curtain so that a specific beam break is ignored 7 5 12 Adjustable Valve Monitoring AVM Function The Adjustable Valve Device Monitoring AVM function is similar in function to One Channel External Device Monitoring 1 channel EDM ...

Page 41: ...reset is configured and if all other conditions for a reset are in place a short from the Reset terminal to 24 V will turn On the safety output s immediately ON Off Switch Provides an On or Off command to the machine When all of the controlling safety inputs are in the Run state this function permits the safety output to turn On and Off This is a single channel signal the Run state is 24 V dc and ...

Page 42: ...e following see Adding Inputs and Status Outputs on page 62 Reset of Safety Inputs Sets the output of the Latch Reset Block s to a Run state from a Latched state when the IN node is in a Run state Reset of Safety Outputs Sets the Output to On if the Output Block configured for Latch Reset is On Exceptions A Safety Output cannot be configured to use a Manual Reset when associated with a Two Hand Co...

Page 43: ...pplications in which the individual is continually being sensed by the safety input device WARNING Automatic Power Up On power up the Safety Outputs and Latch Reset Blocks configured for automatic power up will turn their outputs On if all associated inputs are in the Run state If manual reset is required configure outputs for a manual power mode Automatic and Manual Reset Inputs Mapped to the Sam...

Page 44: ...etermined to be deliberate and the reset is performed Banner has created a virtual reset solution that requires deliberate action For example in place of the mechanical switch an HMI may be used In place of the wires a unique Actuation Code is used for each Safety Controller on a network Also each virtual reset within a Safety Controller is associated with a specific bit in a register This bit alo...

Page 45: ...rite a logical 1 to the RCD Register Bit s corresponding to the desired Virtual Reset or Cancel Delay 2 At the same time or any time later write the Actuation Code to the RCD Enable Register 3 At least 125 ms after step 2 write a logical 0 to the RCD Register Bit 4 At the same time or any time later clear the Actuation Code write a logical 0 to the RCD Enable Register This step must be completed w...

Page 46: ...able Virtual ON OFF Provides an ON or OFF command to the machine When all of the controlling safety inputs are in the Run state this function permits the safety output to turn ON and OFF The Run state is a logical 1 and the Stop state is a logical 0 A virtual ON OFF input can be added without mapping to a safety output allowing it to control a non safety status output An ON OFF switch can also be ...

Page 47: ...osition and whose operation needs to be verified after a Stop signal occurs Up to three AVM inputs can be selected if EDM is not used It is strongly recommended to incorporate AVM or EDM in the machine design and the Safety Controller configuration to ensure the proper level of safety circuit integrity see Adjustable Valve Monitoring AVM Function on page 40 LR Latch Reset Keeps the SO or RO output...

Page 48: ... an immediate machine stop condition could cause a potential danger taken additional safeguarding measures to prevent injuries Two Safety Outputs can be linked together when one of the Safety Outputs is configured for an Off Delay and the other does not have a delay After it is linked the non delayed output does not immediately turn back on if the controlling input turns on during the Off Delay as...

Page 49: ...ure is detected on one channel of a safety output pair both outputs attempt to turn Off and will enter a lockout state The output without the fault is able to turn off the hazardous motion Similarly a Safety Output that is used individually split is also actively monitored to detect short circuits to other power sources but is unable to perform any actions Take extreme care in the wiring of the te...

Page 50: ...onnected to the machine control such that the machine s safety related control system interrupts the circuit or power to the machine primary control element s MPCE resulting in a non hazardous condition When used Final Switching Devices FSDs typically accomplish this when the safety outputs go to the Off state Refer to the XS SC26 2 Specifications on page 16 before making connections and interfaci...

Page 51: ...XS26 2 Expandable Safety Controller Power Supply 0V 24V 24V 0V 24V 0V RL Common leadwire shared by multiple loads or systems Sharing of small gauge leadwire can lead to faults on solid state outputs Load current Other current RL Other Equipment 0V 24V Figure 32 Common Wire Installation Note When the Safety Output turns Off the voltage at that output terminal must drop below 1 7 V with respect to t...

Page 52: ...istics see XS SC26 2 Specifications on page 16 and SC10 2 Specifications on page 18 Unlike a solid state Safety Output within an output module an individual safety relay output Mx ROx functions as a group and cannot be split The Safety Relay Outputs are controlled and monitored by the XS SC26 2 Base Controller or the SC10 2 without requiring additional wiring For circuits requiring the highest lev...

Page 53: ...act s the XS SC26 2 or SC10 2 may be used under the conditions of a higher overvoltage category where appropriate overvoltage reduction is provided Appropriate methods include An overvoltage protective device A transformer with isolated windings A distribution system with multiple branch circuits capable of diverting energy of surges A capacitance capable of absorbing energy of surges A resistance...

Page 54: ...and that a successive machine cycle is prevented CAUTION EDM Configuration If the application does not require the EDM function it is the user s responsibility to ensure that this does not create a hazardous situation CAUTION External Device Monitoring Connection Wire at least one normally closed forced guided monitoring contact of each MPCE or external device to monitor the state of the MPCEs as ...

Page 55: ... Machine Primary Control Element MPCE when the Safety Outputs go to the Off state FSDs can take many forms though the most common are forced guided mechanically linked relays or Interfacing Modules The mechanical linkage between the contacts allows the device to be monitored by the external device monitoring circuit for certain failures Depending on the application the use of FSDs can facilitate c...

Page 56: ...e of energy or voltage Thus this method of interfacing should be used only in installations where FSD safety stop circuits and the MPCEs are physically located within the same control panel adjacent to each other and are directly connected to each other or where the possibility of such a failure can be excluded If this cannot be achieved then two channel control should be used Methods to exclude t...

Page 57: ...or properly wiring the Safety Controller The generalized wiring configurations are provided only to illustrate the importance of proper installation Generic XS SC26 2 Hookup Safety Output with EDM XS SC26 2xx XS2so or XS4so Single Channel Stop Circuit Dual Channel Stop Circuit 24Vdc 24Vdc 0Vdc 0Vdc SO1a SO1 not split SO1b EDM FSD1 FSD2 Solid State Safety Outputs SO2 SO3 and SO4 can be wired simila...

Page 58: ... XS SC26 2 Hookup Safety Relay Output Dual Channel with EDM 0V dc S3 S4 Y3 Y1 13 23 33 Y4 Y2 14 24 34 S1 S2 K2 K1 MPCE 2 MPCE 1 IM T 9A 24V dc Feedback optional Installation of transient arc suppressors across the coils of MPCE1 and MPCE2 is recommended see Warning Machine Control XS SC26 2xx 24Vdc 0Vdc SO1a SO1 not split SO1b EDM Figure 41 Generic XS SC26 2 Hookup Solid State Safety Output to IM ...

Page 59: ... 24 V dc or PNP Off non conducting The default convention is Active PNP On Table 4 Status Output Signal Conventions Function Signal Conventions Active PNP On Active PNP Off Status Output State Status Output State 24 V dc Off Off 24 V dc Bypass Bypassed Not Bypassed Bypassed Not Bypassed Mute Muted Not Muted Muted Not Muted Output Delay In Progress Delay No Delay Delay No Delay Track Input Run Stop...

Page 60: ...sensor is in the stop blocked state not available for Virtual Status Output On during an active mute dependent override function not a bypass function of a mutable Safety Input Output Delay In Progress Indicates if either On or Off Delay is active Track Input Indicates the state of a particular Safety Input Track Input Fault Indicates when a particular Safety Input has a fault Track Any Input Faul...

Page 61: ... function located on the Industrial Ethernet tab of the Software automatically configures the Virtual Status Outputs to a set of commonly used functions based on the current configuration This function is best used after the configuration has been determined Virtual Status Output configuration can be manually revised after the Auto Configure function has been used The information available over th...

Page 62: ...onfiguration See Saving and Confirming a Configuration on page 66 The following steps are optional and may be used to aid with the system installation Modify the configuration access rights See XS26 2 Password Manager on page 112 View the Configuration Summary tab for the detailed device information and response times See Configuration Summary Tab on page 110 Print the configuration views includin...

Page 63: ...3 Safety Inputs Virtual Non Safety Inputs available only from the Functional View Tab Figure 44 Non Safety Inputs Virtual Non Safety Inputs available only from the Functional View Tab XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 63 ...

Page 64: ... optional precautionary safety input device test required after each power up Reset Options where applicable various reset options such as Manual Power Up System Reset and Reset Track Input Group Advanced settings where applicable Figure 46 Advanced Safety Input Settings Simultaneity where applicable Simultaneous or Concurrent see Glossary on page 159 for definitions Debounce Times the signal stat...

Page 65: ...d the module can be changed in the input Properties window On the Functional View tab click any of the empty placeholders in the left column See Adding Inputs and Status Outputs on page 62 for more information and device properties 2 Add Logic and or Function Blocks see Logic Blocks on page 78 and Function Blocks on page 80 by clicking any of the empty placeholders in the middle area 7 Status outp...

Page 66: ...ou wish to save the configuration 4 Name the file may be the same or different from the configuration name 5 Click Save Confirming a Configuration the Safety Controller must be powered up and connected to the PC via the SC USB2 cable 1 Click 2 Click Write Configuration to Controller 3 If prompted enter the password default password is 1901 The Entering config mode screen opens 4 Click Continue to ...

Page 67: ...mation or Writing This scenario assumes the following settings for User2 or User3 Allowed to change the configuration enabled Allowed to change the network settings enabled OR disabled 1 Click Write configuration to Controller to confirm a configuration or write a confirmed configuration to a configured Safety Controller 2 Enter the User2 or User3 password 3 The confirmation or writing process beg...

Page 68: ...roject Settings on page 75 3 Select Base Controller model See Equipment Tab on page 76 for this configuration only the Is Expandable box is required to be checked 4 Add the expansion module XS8si by clicking on to the right of the Base Controller module a Click Input Modules b Select XS8si 5 Add the following inputs changing only the circuit type Input Quantity Type Module Terminals Circuit Emerge...

Page 69: ...ge 80 for more information Muting Block x 3 Muting Mode One Pair ME Mute Enable Checked Enabling Device Block ES Checked JOG Jog Checked 9 Add the following Logic Blocks by clicking on any of the empty placeholders in the middle area of the Functional View tab see Logic Blocks on page 78 for more information AND with 2 input nodes AND with 4 input nodes 10 Connect the following to each Muting Bloc...

Page 70: ...Figure 50 Sample Configuration Functional View Tab XS SC26 2 and SC10 2 Safety Controllers 70 www bannerengineering com Tel 1 888 373 6767 ...

Page 71: ...Adjustable Valve Monitoring input node of the Safety Outputs AVMx Adjustable Valve Monitoring input BP Bypass input node of the Bypass Blocks and Muting Blocks BPx Bypass Switch input CD Cancel Delay input node of the Safety Outputs CDx Cancel Delay input ED Enabling Device input node of the Enabling Device Blocks EDx Enabling Device input EDM External Device Monitoring input node of the Safety Ou...

Page 72: ...Interval RPx Rope Pull input RST Reset node of the SR Flip Flop RS Flip Flop Latch Reset Blocks and Enabling Device Blocks SET Set node of the SR and RS Flip Flop Blocks SMx Safety Mat input SOx Safety Output STATx Status Output TC Two Hand Control input node of the Two Hand Control Blocks TCx Two Hand Control input 8 The x suffix denotes the automatically assigned number XS SC26 2 and SC10 2 Safe...

Page 73: ...Note The following sections use the XS SC26 2 as an example The SC10 2 interface is similar Figure 51 Banner Safety Controller Software XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 73 ...

Page 74: ...ble view of all connected equipment Functional View Provides editable iconic representation of the control logic Wiring Diagram Displays the I O device wiring detail for the use by the installer Ladder Logic Displays a symbolic representation of the Safety Controller s safeguarding logic for the use by the machine designer or controls engineer Industrial Ethernet when enabled Displays editable net...

Page 75: ...nt from file name Project Project name useful for distinguishing between various application areas Author Person designing the configuration Notes Supplemental information for this configuration or project Project Date Date pertaining to the project Disable Automatic Terminal Optimization Feature SC10 2 only Enable or disable Automatic Terminal Optimization which allows for the expansion of the nu...

Page 76: ...ing the module or selecting it and clicking Edit under the Properties table on the left and selecting the appropriate Safety Controller features display Ethernet expandability Automatic Terminal Optimization The properties of Safety and Non Safety inputs Status Outputs Logic Blocks and Function Blocks are also configured by either double clicking the block or selecting it and clicking Edit under t...

Page 77: ...ting a valid configuration however the user is responsible for verifying the integrity safety and functionality of the configuration by following the Commissioning Checkout Procedure on page 125 On the Functional View tab you can Customize the look of the diagram by repositioning inputs Function Blocks and Logic blocks Undo and Redo up to 10 most recent actions Add additional pages for larger conf...

Page 78: ...cks accept appropriate safety inputs non safety inputs or safety outputs as an input The state of the output reflects the Boolean logic result of the combination of the states of its inputs 1 On 0 Off x do not care CAUTION Inverted Logic It is not recommended to use Inverted Logic configurations in safety applications where a hazardous situation can occur Signal states can be inverted by the use o...

Page 79: ... are Off XOR US EU Input 1 Input 2 Output 0 0 0 0 1 1 1 0 1 1 1 0 The output value is an exclusive OR of 2 to 5 inputs Output is On when only one exclusive input is On NOT US EU Input Output 0 1 1 0 Output is the opposite of the input RS Flip Flop Input 1 Set Input 2 Reset Output 0 0 Value remains the same 0 1 0 Reset 1 0 1 Set 1 1 0 Reset has priority This block is Reset Dominant Reset has priori...

Page 80: ...put device as being On 24 V dc or Off 0 V dc Bypass Block Default Nodes Additional Nodes Notes IN BP When the BP node is inactive the safety signal simply passes through the Bypass Block When the BP node is active the output of the block is On regardless of the state of the IN node if the Output turns Off when both inputs IN BP are On checkbox is clear The Bypass Block output turns Off when the by...

Page 81: ...allows a user configurable ON or OFF delay of a maximum of 5 minutes in 1 ms increments Default Nodes Additional Nodes Notes IN Depending on the selection a signal state transition on the input node will be delayed by the output delay time by either holding the output OFF ON Delay or holding the output ON OFF Delay after a signal transition Note The actual delay time of a delay function block or a...

Page 82: ... Delay is set to either Off Delay or On Delay Delay time 1 ms to 5 minutes in 1 ms increments The default setting is 100 ms Cancel Type Available when the Safety Output Delay is set to Off Delay Do Not Cancel Control Input Cancel Delay Node End Logic Available when the Cancel Type is set to Cancel Delay Node Keep Output On Turn Output Off XS SC26 2 and SC10 2 Safety Controllers 82 www bannerengine...

Page 83: ...0 ED1 M0 OS1 M0 MR1 Enable Mode ES1 ED1 have On Off Control Enabling Device Function Block Figure 61 Timing Diagram Enabling Device Simple Configuration E1 enabling mode starts when the Enabling Device ED1 is switched to the Run state ED1 and ES input devices have On Off control authority while in Enable mode When MR1 is used to perform a reset the normal Run mode is re established and OS1 and ES1...

Page 84: ...s Notes IN LR RE The RE Reset Enable node can be used to enable or disable the Latch Reset function If the input devices connected to the IN node are all in the Run state and RE input signal is high the LR function block can be manually reset to have its output turn On See Figure 63 on page 84 with Reference Signal SO2 connected to the RE node The Latch Reset function block LR1 will turn its outpu...

Page 85: ...eset Input Monitored Reset 5s time 2s Non Monitored Reset Monitored Reset Non Monitored Reset M0 ES1 M0 MR1 Monitored M0 SO1 M0 ES1 M0 MR1 Non Monitored M0 SO1 Figure 64 Timing Diagram Latch Reset Block Monitored Non Monitored Reset XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 85 ...

Page 86: ...lock above shows reference signal SO2 connected to the Reset Enable node RE of Latch Reset Block LR1 LR1 can only be reset turned On when ES1 is in the Run state and SO2 is On Reference Signals M0 ES1 M0 MR1 M0 SO2 LR1 SO1 See Reference Signals on page 122 for use of referenced Safety Outputs Figure 65 Timing Diagram Latch Reset Block and Referenced Safety Output XS SC26 2 and SC10 2 Safety Contro...

Page 87: ...ety Output and AND block When a safeguarding device OS1 transitions to a Stop state in a valid muting cycle the latch reset function block will latch and require a reset signal to keep SO1 on after muting ends If OS1 switches to the Stop state in a valid muting cycle and no reset signal is seen SO1 turns off after muting ends M0 OS1 M0 MR1 M0 MSP1 M0 SO1 Latch Reset Mute Function Figure 67 Timing ...

Page 88: ...the Mute Block Properties menu in the Advanced settings if the Bypass check box is checked the option to select a Bypass or a Mute Dependent Override is possible The Mute Dependent Override is used to temporarily restart an incomplete mute cycle for example after the mute time limit expires In this case one or more mute sensors must be activated while the safeguard is in the Stop state The normal ...

Page 89: ...0 ME1 M0 BP1 M0 SO1 Figure 70 Mute Dependent Override Mute Bypass BypassTime Expired BypassTime Expired On or Off M0 OS1 M0 MSP1 1 M0 MSP1 2 M0 BP1 M0 SO1 Figure 71 Mute Bypass XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 89 ...

Page 90: ...S1 Mute M0 ME1 M0 MSP1 1 M0 MSP1 2 3s 3s Mute ends due to Mute Delay timeout Mute ends due to Mute Delay timeout On or Off On or Off Figure 72 Timing Diagram One Way Muting Block One Muting Sensor Pair Max Time Max Time 3s 3s 3s 3s M0 MSP2 1 M0 MSP2 2 Mute Time Limit M0 SO1 M0 OS1 M0 ME1 M0 MSP1 1 M0 MSP1 2 Mute Function One Way 2 Sensor Pair On or Off On or Off Figure 73 Timing Diagram One Way Mu...

Page 91: ...air Mute Function Two Way 2 Sensor Pair Max Time Max Time Max Time Max Time 3s 3s 3s 3s M0 MSP2 1 M0 MSP2 2 Mute Time Limit M0 SO1 M0 OS1 M0 ME1 M0 MSP1 1 M0 MSP1 2 On or Off On or Off Figure 75 Timing Diagram Two Way Muting Block Two Muting Sensor Pairs XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 91 ...

Page 92: ...uld result in serious injury or death Guard against unintended stop signal suspension by using one or more diverse redundant mute sensor pairs or a dual channel key secured bypass switch Set reasonable time limits for the mute and bypass functions The Safety Controller can monitor and respond to redundant signals that initiate the mute The mute then suspends the safeguarding function by ignoring t...

Page 93: ... dc state or active state for virtual input at the time the mute cycle is started A mute enable input device can be mapped to one or more Muting Blocks Mute Enable ON or OFF Safety Input Mute Sensor Pair Safety Output Figure 77 Timing logic One mute sensor pair with mute enable Simultaneity Timer Reset Function The Mute Enable input can also be used to reset the simultaneity timer of the mute sens...

Page 94: ...ng Block output will remain On for up to 5 seconds after the first mute device is cleared or until the muted Safety Input device Mute Block In returns to a Run state whichever comes first Mute on Power Up This function initiates a mute cycle after power is applied to the Safety Controller If selected the Mute on Power Up function initiates a mute when The Mute Enable input is On if configured The ...

Page 95: ...tical Safety Systems and Muting on page 95 if multiple sensing fields are muted the possibility exists that personnel could move through a muted area or access point to enter the safeguarded area without being detected For example in an entry exit application where a pallet initiates the mute cycle by entering a cell if both the entry and the exit PSSDs are muted it may be possible for an individu...

Page 96: ...ss Blocks Two Hand Control Bypass Function Blocks If both TC1 actuators and the BP1 Bypass switch active at the same time the B1 Bypass function block output and the Two Hand Control function block output turn Off The outputs for B1 and T1 will only turn On when either the TC1 actuators or the BP1 switch are in the Run state M0 SO1 M0 TC1 M0 BP1 Figure 80 Timing Diagram Two Hand Control Block and ...

Page 97: ...M0 BP1 M0 TC2 M0 SO1 Figure 81 Timing Diagram Two Hand Control Block and Bypass Blocks with 2 Two Hand Control Inputs To configure the Two Hand Control mute option the TC actuators first need to be connected to the Two Hand Control function block in the Function View Check boxes blue square above in the Properties menu will display the names of all TC actuator input devices Only those THC station ...

Page 98: ... Muting Two Hand Control Activation on Power Up Protection The Safety Controller s two hand control logic does not permit the assigned safety output to turn On when power is initially supplied while the THC actuators are in their Run state The THC actuators must change to their Stop state and return to the Run state before the Safety Output can turn On A Safety Output associated with a Two Hand Co...

Page 99: ...fety inputs Safety Outputs and status outputs and any terminals that are still available for the selected module Use the wiring diagram as a guide to physically connect the devices Navigate between modules using the Page Navigation toolbar at the top right corner of the Software XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 99 ...

Page 100: ...Figure 85 Wiring Diagram Tab SC10 2 with External Terminal Blocks XS SC26 2 and SC10 2 Safety Controllers 100 www bannerengineering com Tel 1 888 373 6767 ...

Page 101: ... Logic Tab Figure 86 Ladder Logic Tab The Ladder Logic tab displays a simplified relay logic rendering of the configuration XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 101 ...

Page 102: ...s can also use PROFINET To access the Industrial Ethernet tab 1 Click Network Settings 2 Select Enable Network Interface 3 Adjust any settings if necessary see Network Settings Modbus TCP Ethernet IP PCCC on page 103 or Network Settings PROFINET XS SC26 2 FID 2 Only and SC10 2 on page 104 4 Click OK Use the Auto Configure function located on the Industrial Ethernet tab of the Software to automatic...

Page 103: ...d option allows further configuration of Modbus TCP and EtherNet IP settings such as Swap character bytes MSW and LSW sending precedence and String Length Type EtherNet IP and PCCC Click Send to write the network settings to the Safety Controller Network settings are sent separately from the configuration settings Click Network Timeout Enabled to have any configured Virtual On Off or Virtual Mute ...

Page 104: ...4 8 Used to access the basic information about the Virtual Status Outputs 1 64 101 0x65 104 Used to access the advanced information including the basic information about the Virtual Status Outputs 102 0x66 150 Used to access the fault log information and provides no Virtual Status Output information 103 0x67 35 Used to access the basic information about Virtual Status Outputs 1 256 and feedback in...

Page 105: ...unction that determines the state of that virtual output Operating Mode Operating Mode Value Description 1 0x01 Normal Operating Mode including I O faults if present 2 0x02 Configuration Mode 4 0x04 System Lockout 65 0x41 Waiting For System Reset Exiting Configuration Mode 129 0x81 Entering Configuration Mode Reg Bit Indicates the offset from 30000 or 40000 followed by the specific bit in the regi...

Page 106: ...tate of the Virtual Status Output can be read as a discrete input as part of an input register or holding register The register given is the offset from 30000 or 40000 followed by the bit location within the register 9 8 4 Fault Log Support Tables Modbus TCP 3X 4X Fault Log Type Length Words Starting Register Fault log entry 1 most recent See Fault Log Entry table below 15 233 Fault log entry 2 15...

Page 107: ...Code WORD 1 Offset 11 Error Message Index WORD 1 Offset 12 Reserved WORD 2 Offset 13 System Information Type Length Words Starting Register Seconds since boot UDINT 2 382 Operating mode WORD 1 384 LengthOfConfigName DWORD 2 385 ConfigName String 8 387 Config CRC WORD 2 395 EtherNet IP Explicit Messages Fault Log Type Length Words Class 0x71 Instance 1 Attribute Fault log entry 1 most recent See Fa...

Page 108: ...entry 9 120 122 124 130 131 132 133 Fault log entry 10 oldest 135 137 139 145 146 147 148 UDINT DWORD String WORD WORD WORD WORD Retrieving Current Fault Information Follow the steps below to retrieve information via network communications about a fault that currently exists 1 Read the Fault Index location to retrieve the fault index value 2 Find the index value in the XS SC26 2 Fault Code Table o...

Page 109: ... 15 Fault log entry 10 oldest 15 Fault Log Entry Type Length Words Timestamp UDINT 2 Name Length DWORD 2 Name String String 6 Error Code WORD 1 Advanced Error Code WORD 1 Error Message Index WORD 1 Reserved WORD 2 Slot 19 System Information Buffer System Information Type Length Words Seconds since boot UDINT 2 Operating mode WORD 1 LengthOfConfigName DWORD 2 ConfigName String 8 Config CRC WORD 2 X...

Page 110: ...iguration Summary tab displays the detailed information about all configured inputs Function and Logic Blocks Safety Outputs Status Outputs and the related Response Times in a text format XS SC26 2 and SC10 2 Safety Controllers 110 www bannerengineering com Tel 1 888 373 6767 ...

Page 111: ...Functional View tab Wiring Diagram Prints the Wiring Diagram tab Ladder Logic Prints the Ladder Logic tab Industrial Ethernet Prints the Industrial Ethernet tab Configuration Summary Network Settings Prints the Configuration Summary and Network Settings when available Printing Options Print to PDF Prints the selection to a PDF file stored in a user defined location Print Opens the default Windows ...

Page 112: ...ormation is accessible without a password A configuration stored on a PC or an SC XM2 3 drive is not password protected User2 or User3 can write the configuration to the Safety Controller when Allowed to change the configuration is enabled They can change the network settings when Allowed to change the network settings is enabled The Allowed to view the configuration option for User2 and User3 is ...

Page 113: ...ttings is enabled Their respective passwords will be required Click Save to apply the password information to the current configuration in the Software and to write the password information to the Safety Controller Note The default passwords for User1 User2 and User3 are 1901 1902 and 1903 respectively It is highly recommended to change the default passwords to new values Only User1 can reset the ...

Page 114: ...rmed in which case the numbering is reset to start at 1 Clearing the Fault Log either via the Software or the onboard interface removes the log history but retains the numbering Configuration Log History of up to 10 most recent configurations only the current configuration can be viewed or imported Module Information Click Import Configuration Network Settings to access the current Safety Controll...

Page 115: ...ll other tabs The Live Mode tab provides additional device and fault information including a fault code see XS SC26 2 Fault Code Table on page 148 and SC10 2 Fault Code Table on page 151 for the description and possible remedies The Run time data is also updated on the Functional View Equipment and Wiring Diagram tabs providing the visual representation of the device states XS SC26 2 and SC10 2 Sa...

Page 116: ...Figure 96 Run Time Equipment Tab Figure 97 Run Time Functional View Tab XS SC26 2 and SC10 2 Safety Controllers 116 www bannerengineering com Tel 1 888 373 6767 ...

Page 117: ...Figure 98 Run Time Wiring Diagram Tab XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 117 ...

Page 118: ...w Play Pause Starts the simulation time running at the specified simulation speed or temporarily stops the simulation time Single Step Advances the simulation time at the specified step interval Reset Resets the timer to zero and the equipment to the initial stop state Timer Displays elapsed time in hours minutes seconds and thousandths of a second Simulation Speed Sets the speed of the simulation...

Page 119: ...d device states as well as allowing testing of the configuration Click on the items to be tested their color and state change accordingly Red indicates the stop or off state Green indicates the run or on state Yellow indicates a fault state Orange indicates that the input was turned on before the initial start of the simulation Due to a start up off test requirement the input must be seen as off b...

Page 120: ...Figure 101 Simulation Mode Wiring Diagram Tab XS SC26 2 and SC10 2 Safety Controllers 120 www bannerengineering com Tel 1 888 373 6767 ...

Page 121: ...ssociated timer for that element The following figures show the different element states Figure 103 Safety output in Delay Off Timing mode Figure 104 Muting Block in Timed Muting mode Note The M next to the progress bar indicates Timer Muting Figure 105 Bypass Block in Timed Bypass mode Figure 106 Delay Block XS SC26 2 FID 2 Base Controllers only and SC10 2 XS SC26 2 and SC10 2 Safety Controllers ...

Page 122: ...f this Safety Controller is when the outputs are turned Off If it is critical that Safety Output 1 is On before Safety Output 2 turns On then the device that is being controlled by the Safety Output 1 needs to be monitored to create an input signal that can be used to control Safety Output 2 The Safety Output 1 reference signal may not be adequate in this case Figure 107 on page 122 shows how one ...

Page 123: ...guration CRC View Network Settings Terminal Assignments Model Set Display Contrast View Current Faults View Fault Log Clear Fault Log Enter Password System Menu Exit Configuration Mode Write to SC XM2 Import from SC XM2 Configuration Network Configuration Network Config Network Passwords Figure 108 Onboard Interface Map 10 1 XS SC26 2 Configuration Mode Configuration Mode provides options to send ...

Page 124: ...de menu appears 5 Select Import from XM For configuration only select Configuration For network settings only select Network Settings For configuration and network settings select Configuration Network For all data which includes configuration network settings and user passwords select Config Network Passwords 6 Wait for the import process to complete 7 Reset the System XS SC26 2 and SC10 2 Safety...

Page 125: ...g Checkout A Qualified Person9 must perform a safety system commissioning procedure before the safeguarded machine application is placed into service and after each Safety Controller configuration is created or modified Periodic Semi Annual Checkout A Qualified Person9 must also perform a safety system re commissioning semi annually every 6 months or at periodic intervals based on the appropriate ...

Page 126: ...r 0 V Similarly if the RO1 or RO2 output contacts are closed the corresponding LED is green If the contacts are open the LED is red Start the Live Mode in the Software the Safety Controller must be powered up and plugged in to the PC via the SC USB2 cable Start Up Configuration Outputs associated with Two Hand Control Bypass or Enabling Device functions do not turn on at power up After power up sw...

Page 127: ...t turns Off and remains Off when any single hand is removed and replaced while maintaining the other actuator in the Run state 5 Verify that switching a safety input non Two Hand Control actuator to the Stop state causes the associated Safety Output to turn Off or stay Off 6 If more than one set of Two Hand Control actuators are used the additional actuators need to be activated before the Safety ...

Page 128: ...Mute Function with Power Up Operation not applicable for Two Hand Control 1 Turn the Safety Controller power Off 2 Activate the Mute Enable input if used 3 Activate an appropriate Muting Sensor Pair for starting a mute cycle 4 Make sure that all mutable safeguarding devices are in the Run state 5 Apply power to the Safety Controller 6 Verify that the Safety Output turns On and that a mute cycle be...

Page 129: ...2 With any one of the controlling inputs in the Stop state and the Off Delay timer is active switch the input to the Run state and verify that the Safety Output is On and remains On Safety Output Off Delay Function Cancel Delay Input With the associated inputs in the Stop state and the delayed Safety Output in an Off delay state activate the Cancel Delay input and verify that the Safety Output tur...

Page 130: ...n associated input devices of the Enabling device function a If one or more input devices are in the Stop state verify that the output is Off b If all of the input devices are in the Run state verify that the output is On Enabling Device Function With Jog feature on the Secondary Output 1 With the Enabling Device and the Jog button in the Run state in control of the primary Safety Output verify th...

Page 131: ... a On when the Enabling Device and the jog button are in the Run state b Off when the either the Enabling Device or the job button are in the Stop state XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888 373 6767 131 ...

Page 132: ...ation mismatch Inputs Green Solid No input faults Red Flashing One or more inputs is in the Lockout condition SO1 SO2 Off Output not configured Green Solid Safety Output On Red Solid Safety Output Off Red Flashing Safety Output fault detected or EDM fault detected or AVM fault detected LED Status for Split Outputs Meaning Green Solid Both outputs are On Red Solid SO1 and or SO2 Off Red Flashing SO...

Page 133: ...een Solid USB cable connected or SC XM3 plugged in Green Flashing Factory default Safety Controller no USB cable connected or SC XM3 plugged in Green Fast flashing for 3 s then solid Configured locked or unlocked SC XM3 plugged into a factory default Safety Controller the configuration network settings and passwords transfer from the SC XM3 to the Safety Controller Green Flashing for 3 s then soli...

Page 134: ...flashes followed by several rapid flashes Normal power up 1 flash every 3 seconds Contact Banner Engineering 2 flash repeating sequence In the past 60 seconds a cable was unplugged while active 3 flash repeating sequence A cable is unplugged 4 flash repeating sequence Network not enabled in the configuration 5 flash repeating sequence Contact Banner Engineering PROFINET Flash Command Meaning All L...

Page 135: ...s Off all affected Safety Outputs when a safety critical fault is detected Recovery from this condition requires all faults to be remedied and a system reset to be performed A lockout will recur after a system reset unless the fault that caused the lockout has been corrected A system reset is necessary under the following conditions Recovering from a system lockout condition Starting the Safety Co...

Page 136: ...lick below the Safety Controller The Add Equipment window opens 5 Add an Emergency Stop button and click OK to accept the default settings 6 Click 7 Add an Optical Sensor and click OK to accept the default settings 8 Click 9 Add a Gate Switch and click OK to accept the default settings 10 Go to the Wiring Diagram tab and notice the terminals that are used Figure 109 Wiring Diagram tab with an E st...

Page 137: ...h Three E stop Buttons and ETBs 12 8 SC10 2 Example Configuration without Automatic Terminal Optimization Follow these steps for an example configuration where the Automatic Terminal Optimization ATO feature is disabled Note This procedure is an example only 1 Click New Project to start a new project 2 Select SC10 2 Series XS SC26 2 and SC10 2 Safety Controllers www bannerengineering com Tel 1 888...

Page 138: ...zation Feature Selected The project is created 4 On the Equipment tab click below the Safety Controller The Add Equipment window opens 5 Add an Emergency Stop button and click OK to accept the default settings 6 Click 7 Add an Optical Sensor and click OK to accept the default settings 8 Click 9 Add a Gate Switch and click OK to accept the default settings XS SC26 2 and SC10 2 Safety Controllers 13...

Page 139: ...e are not enough terminals to support more equipment 12 Go to the Functional View tab and try to add another Gate Switch No other equipment can be added here either because the ATO feature is disabled 13 Click Cancel 14 On the Functional View tab click on the Gate Switch and then click Edit to change the properties a Change the IO3 and IO4 terminals to IO1 and IO2 respectively Figure 113 Gate Swit...

Page 140: ...ed Figure 114 Wiring Diagram tab with an E stop button optical sensor gate switch and ETBs 16 Go to the Functional View tab to try to add another Gate Switch Another Gate Switch can now be added because terminal optimization has been done manually 17 Add a second Gate Switch and click OK to accept the default settings XS SC26 2 and SC10 2 Safety Controllers 140 www bannerengineering com Tel 1 888 ...

Page 141: ...he configuration by loading it onto an SC10 2 3 Review and approve the results After review and approval the configuration can be saved and used by the Safety Controller 4 Write the confirmed configuration to the SC XM3 using the programming tool Note Only confirmed configurations can be stored on the SC XM3 5 Use a label to indicate the configuration that is stored on the SC XM3 6 Install and or ...

Page 142: ... Use the following procedure to reset the SC10 2 Safety Controller to the factory default settings The SC10 2 Safety Controller must be powered up and connected to the PC via the SC USB2 cable 1 Click 2 Click Reset to Factory Default A caution displays reminding you that all settings will change to factory defaults 3 Click Continue The Enter Password screen opens 4 Enter the User1 password and cli...

Page 143: ...XS SC26 2 SC10 2 Network Settings TCP Port 502 XS SC26 2 SC10 2 Open to Closed Debounce Time 50 ms XS SC26 2 SC10 2 Power up mode Normal SC10 2 Safety Outputs Automatic reset trip mode XS SC26 2 SC10 2 Safety Outputs Power up Mode Normal XS SC26 2 Safety Outputs Split Safety Outputs Function in pairs XS SC26 2 Simulation Mode Simulation Speed 1 XS SC26 2 SC10 2 Automatic Terminal Optimization Enab...

Page 144: ...er and plug it back in 5 Start the Software Unable to read from the Safety Controller or send the configuration to the Safety Controller buttons grayed out 1 Make sure Live Mode is disabled 2 Make sure the SC USB2 cable is plugged into both the computer and the Safety Controller Note Use of the Banner SC USB2 cable is preferred If other USB cables are used make sure that the cable includes a commu...

Page 145: ...e of an Enabling Device Block cannot be connected to Emergency Stop and Rope Pull inputs via other blocks E 5 An Enabling Device Block that has a Two Hand Control input connected to the IN node cannot be connected to a Safety Output that has Safety Output Delay set to Off Delay E 6 The secondary output node S of an Enabling Device Block can be connected only to the IN node of a Safety Output F 1 E...

Page 146: ...es to both the XS SC26 2 and the SC10 2 Windows 7 8 and 10 1 Click Start 2 Type Device Manager in the Search for programs and files field at the bottom and click Device Manager when Windows locates it 3 Expand the Ports COM LPT dropdown menu 4 Find XS26 2 Expandable Safety Controller followed by a COM port number for example COM3 It must not have an exclamation mark a red or a down arrow on the en...

Page 147: ...not remove the indicator continue to the next step 3 Try plugging in the Safety Controller to a different USB port If this does not remove the indicator continue to the next step 4 Reboot your computer If this does not remove the indicator continue to the next step 5 Uninstall and re install the software from Add Remove Programs or Programs and Features located in the Control Panel If this does no...

Page 148: ...he output is On Check for a short between Safety Outputs Check for a short to the external voltage source Check load device compatibility Check the DC common wire size connected to the Safety Output loads The wire must be a heavy gauge wire or be as short as possible to minimize resistance and voltage drop If necessary use a separate DC common wire for each pair of outputs and or avoid sharing thi...

Page 149: ...r a short to ground 2 21 Open Lead Check Terminal xx Check for an open lead 2 22 2 23 Input Fault Check Terminal xx Check for an unstable signal on the input 2 24 Input Activated While Bypassed Perform System Reset A Two Hand Control input was activated turned On while it was bypassed 2 25 Input Fault Monitoring Timer Expired Before AVM Closed After the associated Safety Output turned Off the AVM ...

Page 150: ...ower supply to limit the current 4 2 Internal Fault A configuration parameter has become corrupt To fix the configuration Replace the configuration by using a backup copy of the configuration Recreate the configuration using the Software and write it to the Safety Controller 4 3 4 11 Internal Fault Internal failure Contact Banner Engineering see Repairs and Warranty Service on page 155 4 12 Config...

Page 151: ...o clear the fault 2 1 Concurrency Fault On a dual channel input or a complementary input with both inputs in the Run state one input went to the Stop state then back to Run On a dual complementary input with both pairs of inputs in the Run state one pair of inputs went to the Stop state then back to Run Check the wiring Check the input signals Consider adjusting the debounce times Cycle input 2 2 ...

Page 152: ...AVM Check the timing setting increase the setting if necessary Contact Banner Engineering 2 26 Input Fault The AVM input was open but should have been closed when the associated Safety Output was commanded On The AVM may be disconnected Check the wiring to the AVM 3 1 EDMxx Fault EDM contact opened prior to turning On the Safety Outputs Check for a stuck On contactor or relay Check for an open wir...

Page 153: ...using the Software 4 15 4 19 Internal Fault Internal failure Contact Banner Engineering see Repairs and Warranty Service on page 155 4 20 Unassigned Terminal in Use This terminal is not mapped to any device in the present configuration and should not be active Check the wiring 4 21 4 34 Internal Fault Internal failure Contact Banner Engineering see Repairs and Warranty Service on page 155 4 35 Ove...

Page 154: ...face Modules See datasheet p n 62822 and p n 208873 and EDM and FSD Hookup on page 53 for more information Model Input Voltage Inputs Safety Outputs Aux Outputs Output Rating EDM Contacts IM T 9A 24 V dc 2 dual channel hookup 3 N O 6 amps 2 N C IM T 11A 2 N O 1 N C SR IM 9A 3 N O See datasheet for specifications SR IM 11A 2 N O 1 N C 14 3 1 Mechanically Linked Contactors Mechanically Linked Contac...

Page 155: ...been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURS...

Page 156: ...ked to the services Banner and its affiliates and channel partners do not warrant that the services are secure free from bugs viruses interruption errors theft or destruction If the exclusions for implied warranties do not apply to you any implied warranties are limited to 60 days from the date of first use of this software Limitation of Liability and Indemnity Banner its affiliates and channel pa...

Page 157: ...SI B11 15 Pipe Tube and Shape Bending Machines ANSI B11 16 Metal Powder Compacting Presses ANSI B11 17 Horizontal Extrusion Presses ANSI B11 18 Machinery and Machine Systems for the Processing of Coiled Strip Sheet and Plate ANSI B11 19 Performance Criteria for Safeguarding ANSI B11 20 Manufacturing Systems ANSI B11 21 Machine Tools Using Lasers ANSI B11 22 Numerically Controlled Turning Machines ...

Page 158: ...the Human Body ISO 14119 EN 1088 Interlocking Devices Associated with Guards Principles for Design and Selection EN 60204 1 Electrical Equipment of Machines Part 1 General Requirements IEC 61496 Electro sensitive Protection Equipment IEC 60529 Degrees of Protection Provided by Enclosures IEC 60947 1 Low Voltage Switchgear General Rules IEC 60947 5 1 Low Voltage Switchgear Electromechanical Control...

Page 159: ...external resources A fault is often the result of a failure of the device itself but may exist without prior failure H Hard Fixed Guard Screens bars or other mechanical barriers affixed to the frame of the machine intended to prevent entry by personnel into the hazardous area s of a machine while allowing the point of operation to be viewed The maximum size of the openings is determined by the app...

Page 160: ...input signals are also in the Run state S SELV Separated or safety extra low voltage power supply for circuits without earth ground Per IEC 61140 A SELV system is an electrical system in which the voltage cannot exceed ELV 25 V ac rms or 60 V ripple free dc under normal conditions and under single fault conditions including earth faults in other circuits Simultaneous also Simultaneity The setting ...

Page 161: ...et IP input assembly 108 expansion modules XS SC26 2 8 external device monitoring 53 F fault codes SC10 2 151 XS SC26 2 148 fault diagnostics 123 147 148 151 fault log 106 109 faults 147 148 151 FID 9 14 function blocks 7 80 81 83 84 88 93 95 functional stops 10 14 Functional View tab 77 81 83 84 88 93 95 G gate interlocked 32 guard interlocked 32 H Hex 105 I indicators 133 Industrial Ethernet tab...

Page 162: ...67 SC USB2 6 SC XM2 6 7 SC XM3 7 141 SC XMP2 programming tool 7 secondary output 130 semi annual checkout 125 set display contrast 123 settings project 75 simulation mode 118 121 simulation mode tab 118 121 software 23 Software 71 73 75 81 83 84 88 93 95 99 101 113 115 118 121 122 specifications SC10 2 18 XS SC26 2 16 SR Flip Flop 80 start up configuration 126 status output 59 60 status outputs SC...

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