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P/N 61061 rev. A     

13 

E-Stop Safety Modules with Fixed Delay – 

Models ES-TN-1H..

Banner Engineering Corp. 

• 

Minneapolis, MN U.S.A.

www.bannerengineering.com  •  Tel: 763.544.3164

Periodic Checkout Procedure

The functioning of the E-stop system must be verified periodically  to ensure proper 

operation (see also the machine manufacturer’s recommendations).

NOTE:  If two or more E-stop switches are series-connected to one E-stop Safety 

Module, this test must be individually run for EACH switch.

Procedure: 
  1. With the machine running, engage the E-stop switch (open its contact). Verify that  

    the machine stops.
  2. Return the E-stop switch to its closed-contact position. Verify that the machine  

    does not restart. 
  3. Close and then open the Reset switch (if using manual reset mode). Verify that the  

    machine restarts.

LED Indicators

CAUTION . . .

 

Disconnect Power Prior 

to Checkout

 

Before performing the 

initial checkout procedure, make 

certain all power is disconnected 

from the machine to be controlled.

 

Dangerous voltages may be present 

along the E-Stop Safety Module 

wiring barriers whenever power to 

the machine control elements is ON. 

Exercise extreme caution whenever 

machine control power is or may be 

present. Always disconnect power to 

the machine control elements before 

opening the enclosure housing of the 

E-Stop Safety Module.  

E-Stop Safety Modules ES-TN-1H5 and -1H6 provide seven indicator LEDs

Power 

(green)

ON – Power is connected to terminals A1-A2

OFF –  No power or low power to terminals A1-A2, or internal power supply failure

Fault 

(red)

ON –  External fault or configuration fault. The corresponding function LED (see below) will flash to indicate the area where the 

fault has been detected. See Fault Indication Table for probable cause.

Flashing – Internal Fault. See page 16 for repair.

E-Stop 

(green)

ON –  E-Stop inputs are closed (S11-S12 and S21-S22).

OFF – E-Stop inputs are open. 

Flashing  (Fault LED OFF) – If the Module is configured for Manual Power-up and Auto Reset, the E-Stop button must be cycled 

(opened, then closed) to enter RUN mode. (Ensure Cancel Delay input is open or a fault will occur.)

Flashing (Fault LED ON) – See Fault Indication Table for probable cause.

Reset 

(green)

ON – Reset input is closed (X1-X2).

OFF – Reset input is open. 

Flashing  (Fault LED OFF) – “Reset Requested.” The Reset input (button) must be cycled (closed, then opened), to enter  

RUN mode.

Flashing (Fault LED ON) – See Fault Indication Table for probable cause.

Monitor 

(green)

ON – Monitoring inputs are closed (X3-X4 and X5-X6).

OFF – Monitoring inputs are open. 

Flashing  (Fault LED ON) – See Fault Indication Table for probable cause.

Out 

(green)

ON –  Both internal relays K1 and K2 are energized. (Immediate N.O. outputs 13-14 and 23-24 are closed. Immediate N.C. output 

51-52 is open.)

OFF –  Both internal relays K1 and K2 are de-energized. (Immediate N.O. outputs 13-14 and 23-24 are open. Immediate N.C. 

output 51-52 is closed.)

Timed-out 

(green)

ON –  Both internal relays K3 and K4 are energized. (Delayed N.O. outputs 37-38 and 47-48 are closed. Delayed N.C. output 

61-62 is open.)

OFF –  Both internal relays K3 and K4 are de-energized. (Delayed N.O. outputs 37-38 and 47-48 are open. Delayed N.C. output 

61-62 is closed.) 

Flashing  (Fault LED ON) – See Fault Indication Table for probable cause.

Summary of Contents for ES-TN-1H Series

Page 1: ...hing channels functional stop Category 0 and two delayed output switching channels functional stop Category 1 One auxiliary non safety normally closed immediate output and one auxiliary non safety normally closed delayed output for status monitoring WARNING This Emergency Stop Safety Module is not a point of operation guarding device as defined by OSHA regulations It is necessary to install point ...

Page 2: ...es and regulations relating to the use of this Emergency Stop Safety Module in any particular application are satisfied Extreme care is urged that all legal requirements have been met and that all installation and maintenance instructions contained in this manual are followed U S Standards Applicable to Use of Emergency Stop Safety Modules ANSI B11 Standards for Machine Tools Safety Requirements f...

Page 3: ...iate removal of power would not stop the machine immediately because its high speed high mass or momentum would cause the machine to run on To stop such machines quickly and safely electro mechanical or electrical brake systems like DC injection brakes or reverse current via the machine s actuators are commonly used The outputs of E stop Safety Modules ES TN 1H are two redundant normally open imme...

Page 4: ...ay be configured for Automatic Reset via two DIP switches located inside the Module housing under the front cover see Figures 5 and 6 Automatic Reset mode is useful for some automated processes However when Automatic Reset is used an alternate means must be established to require a Reset routine after the E stop switch is returned to its closed contact position see WARNING on page 9 This E Stop Sa...

Page 5: ... failure modes that can result in an unsafe condition for example the failure of the contact to a short circuit condition A switch with positive opening operation should be used to reduce the possibility of a failure of the switch to open A short circuit failure results in loss of switching function This can occur from a short across the switch contacts or a short across the wires connected to the...

Page 6: ...y 0 or 1 E Stop Control as defined by NFPA 79 and ISO 13850 EN 418 NOTE As the normally open immediate and delayed output contacts come from physically separate relays an internal fault could cause only one set of contacts either the immediate or the delayed to close after a manual or auto reset This possibility must be considered in the design of the machine control circuit Connection of E Stop S...

Page 7: ... or re arming the E stop button Auto Reset mode before the time out occurs will result in a lockout see page 14 for instructions for clearing lockouts Arc suppressors see Warning Figure 3 E Stop Safety Modules ES TN 1H hookups WARNING Wiring of Arc Suppressors If arc suppressors are used they MUST be installed as shown across the actuator coil of the Master Stop Control elements MSC1 to MSC4 NEVER...

Page 8: ...forced guided monitor contact For 2 channel monitoring one normally closed monitor contact from one Master Stop Control element controlled by one of the immediate output contacts from the E Stop Safety Module is wired in series to one normally closed monitor contact from one Master Stop Control element controlled by one of the delayed output contacts from the E Stop Safety Module to input X3 X4 Th...

Page 9: ... Auto or Manual Reset Auto Reset may be used only if the machine being controlled will not initiate dangerous motion if power is applied to or interrupted from the module In addition an alternate Reset routine must be required see WARNING at left The next time the E stop is cycled when the Module is set to Manual Reset the Reset button at X1 X2 must go from open to closed and back to open in order...

Page 10: ...ring If 2 channel monitoring is selected see Figure 6 the Module will check both inputs X3 X4 and X5 X6 for closed state before a reset can occur After the unit is reset and during RUN mode both inputs will be checked for matching state In other words if one input opens the other input must open within 200 milliseconds If both pairs of output contacts both immediate and delayed are used and MSCs f...

Page 11: ...ulting in premature opening of the delay contacts The installation including its wiring must be designed to prevent any hazard which could result from the loss of a programmed output switching delay time WARNING After Switch Configuration Follow the complete checkout and troubleshooting procedure see page 12 following any change in the settings to the DIP switches The same screwdriver is handy for...

Page 12: ...d for Manual Reset and ON if configured for Automatic Reset 9 Arm the E stop button If the Module is set for Auto Reset output contacts 13 14 23 24 37 38 and 47 48 should close immediately and contacts 51 52 and 61 62 should open immediately E Stop Out and Timed Out LEDs must all come ON If the Module is set for Manual Reset the E Stop LED will come ON After the E Stop button is armed and the Rese...

Page 13: ...power supply failure Fault red ON External fault or configuration fault The corresponding function LED see below will flash to indicate the area where the fault has been detected See Fault Indication Table for probable cause Flashing Internal Fault See page 16 for repair E Stop green ON E Stop inputs are closed S11 S12 and S21 S22 OFF E Stop inputs are open Flashing Fault LED OFF If the Module is ...

Page 14: ...ET MONITOR OUT TIMED OUT ON ON ON or OFF ON or OFF FLASHING OFF OFF Monitoring Input Fault a One or both monitoring inputs are open during reset b In 2 Channel Monitoring inputs are not in the same state within 200 milliseconds of each other after the N O outputs close c In 1 Channel Monitoring the X3 X4 input was not closed during reset d In 1 Channel Monitoring the jumper on X5 X6 is missing POW...

Page 15: ...H1 0 25 second K3 K4 ES TN 1H2 0 5 second K3 K4 ES TN 1H3 1 second K3 K4 ES TN 1H4 2 seconds K3 K4 ES TN 1H7 4 seconds K3 K4 ES TN 1H8 6 seconds K3 K4 ES TN 1H9 8 seconds K3 K4 ES TN 1H10 10 seconds K3 K4 ES TN 1H11 15 seconds K3 K4 ES TN 1H12 20 seconds Delayed Output Timing Tolerance Set time 100 ms or 2 whichever is greater Input Requirements E stop switch must have normally closed contact capa...

Page 16: ...omes necessary to return an E Stop Safety Module to the factory please do the following 1 Contact the Banner Factory Application Engineering Group at the address or at the numbers listed below They will attempt to troubleshoot the system from your description of the problem If they conclude that a component is defective they will issue an RMA Return Merchandise Authorization number for your paperw...

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