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The sensor’s compact housing has dual digital displays (Red/Green) and a bright output LED for easy programming and

status monitoring during operation. The sensor features a push-pull primary output which supports IO-link communication,

and a multi-function secondary independent PNP output which can be configured as an input for advanced sensor

configuration and remote teach.
The DF-G3 features improved temperature compensation compared with previous fiber optic sensors. An accessory clamp

is available to secure a bank of connected sensors together on a DIN rail (see Accessories).

Figure 1. DF-G3 IO Link Model Features

1. Output LED
2. CH1/CH2 Switch
3. RUN/PRG/ADJ Mode Switch
4. Lever Action Fiber Clamp
5. Red Signal Level
6. Green Threshold
7. +/SET/- Rocker Button

1.3 Top Panel Interface

Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ

mode switch, CH1/CH2 switch, +/SET/- rocker button, dual red/green digital displays, and output LED.

RUN/PRG/ADJ Mode Switch
The RUN/PRG/ADJ mode switch puts the sensor in RUN, PRG (Program), or ADJ (Adjust) mode.

• RUN mode allows the sensor to operate normally and prevents unintentional programming

changes via the +/SET/- rocker button.

• PRG mode allows the sensor to be programmed through the display-driven programming

menus (see 

Program Mode 

on page 7

• ADJ mode allows the user to perform Expert TEACH/SET methods and Manual Adjust (see

Adjust Mode).

CH1/CH2 Switch (Dual Output Mode)
The CH1/CH2 switch selects which output's parameters can be accessed and changed in the interface

of the display.

+/SET/- Rocker Button
The +/SET/- rocker button is a 3-way button. The +/- positions are engaged by rocking the button left/

right. The SET position is engaged by clicking down the button while the rocker is in the middle

position. All three button positions are used during PRG mode to navigate the display-driven

programming menu. During ADJ mode, SET is used to perform TEACH/SET methods and +/- are used

to manually adjust the threshold(s). The rocker button is disabled during RUN mode, except when

using Window SET.

Red/Green Digital Displays
During RUN and ADJ modes, the Red display shows the signal level, and the Green display shows the

threshold or the total counts. During PRG mode, both displays are used to navigate the display-driven

programming menu.

Dual Output LEDs
The output LEDs provide a visible indication when the associated output is active (conducting).

• 1 represents the Channel 1 output

• 2 represents the Channel 2 output

DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link

 

 

4

www.bannerengineering.com - Tel: + 1 888 373 6767

 

Summary of Contents for DF-G3 Series

Page 1: ...3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Instruction Manual Original Instructions 193604 Rev D 20 March 2019 Banner Engineering Corp All rights reserved 193604 ...

Page 2: ...Auto Thresholds 10 3 2 6 Delays Timers 11 3 2 7 Sensitivity Selection 11 3 2 8 Display Readout 11 3 2 9 Gain Selection 11 3 2 10 Factory Defaults 11 3 3 Remote Input 12 3 4 Sync Master Slave 12 3 5 Adjust Mode 12 3 5 1 TEACH Procedures 13 3 5 2 Troubleshooting 22 4 IO Link Interface 24 5 Specifications 25 5 1 Excess Gain Curves 26 5 2 Beam Patterns 28 5 3 Dimensions 30 6 Accessories 31 6 1 Quick D...

Page 3: ...personnel protection Using this device for personnel protection could result in serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A device failure or malfunction can cause either an energized on or de energized off output condition 1 1 Models Models1 Sensing Beam Color Reference Sensing Range2 Chan...

Page 4: ...tton PRG mode allows the sensor to be programmed through the display driven programming menus see Program Mode on page 7 ADJ mode allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode CH1 CH2 Switch Dual Output Mode The CH1 CH2 switch selects which output s parameters can be accessed and changed in the interface of the display SET Rocker Button The SET rocker button...

Page 5: ...the DIN rail 1 2 Pivot the DF G3 away from the DIN rail and remove it 2 2 2 Installing the Fibers Follow these steps to install glass or plastic fibers 1 Open the dust cover 2 Move the fiber clamp forward to unlock it 3 Insert the fiber s into the fiber port s until they stop 4 Move the fiber clamp backward to lock the fiber s 5 Close the dust cover Fiber Emitter Port Fiber Receiver Fiber Clamp Po...

Page 6: ... TRANSMITTER RECEIVER Single core fiber Multi core fiber 2 4 Wiring Diagrams 4 1 3 2 10 30V dc CH1 CH2 PUSH PULL Load Load Figure 2 Channel 1 as a Push Pull discrete output Channel 2 as PNP discrete output 4 1 3 2 10 30 V dc CH1 CH2 PUSH PULL Load Remote Input Figure 3 Channel 1 as a Push Pull discrete output Channel 2 as remote input Key 1 Brown 2 White 3 Blue 4 Black Note Open lead wires must be...

Page 7: ...ng changes The SET rocker button is disabled during RUN mode except when using Window SET 3 2 Program Mode Program PRG mode allows the following settings to be programmed in the DF G3 DF G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link www bannerengineering com Tel 1 888 373 6767 7 ...

Page 8: ... choice list DISPLAY LOOP Click SET to enter choice list Click SET display flips 180 Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP rocker button Click SET to select and save a choice in any list Menu List on display represents a w on display represents a m Click SET to enter choice list default setting setting sp...

Page 9: ... or to set value Click SET or to set value Click SET or to set value Click SET or to set value Click SET or to set value Click SET DISPLAY LOOP DISPLAY LOOP DISPLAY LOOP Available in Lt dr or wind set only Not available in CAL Set Figure 5 CH 2 Program Mode Chart 3 2 1 Output Selection Both CH1 and CH2 can be programmed for either light operate LO or dark operate DO The Channel 2 menu includes add...

Page 10: ...thm continuously tracks slow changes in the taught condition s and optimizes the threshold s to provide for reliable sensing For Two Point and Dynamic TEACH the algorithm optimizes the threshold to be centered between the light and dark conditions For Window Light and Dark SET the algorithm optimizes the threshold s to maintain the programmed Offset Percent from the taught condition After programm...

Page 11: ...y Use this setting for low contrast sensing Std Standard sensitivity Lo Low sensitivity Use this setting to stabilize the output in high vibration applications 3 2 8 Display Readout The readout of the digital displays can be programmed for the following options Signal Threshold readout Numeric 1234 or 123P ECO mode Enabled or Disabled ECO mode dims the displays to reduce current consumption Displa...

Page 12: ...fault Settings Figure 7 Single Output Remote Input Flowchart 3 4 Sync Master Slave Up to seven DF G3 sensors may be used together in a single sensing application To eliminate crosstalk between the sensors configure one sensor to be the master and the remaining sensors to be the slaves In this mode the sensors alternate taking measurements and the response speed is 2 ms Note Note In this mode all s...

Page 13: ...t ON Darkest Taught Condition Lightest Taught Condition Position adjusted by Manual Adjust Figure 8 Two Point TEACH Light Operate shown The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch or through the program interface for the dual output model T...

Page 14: ...ndition b Single pulse the remote input T 4 Return to Run mode Method Action Result SET Button Move the Mode switch to RUN Display Red Signal Level Green Threshold Remote Input No action is required sensor returns to RUN mode automatically Dynamic TEACH Teaches on the fly Establishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust Dynamic TEACH is best ...

Page 15: ...onds after adjustment GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform Dynamic TEACH Note TEACH Selection must be programmed to dYn tcH 1 Enter Adjust Mode Method Action Result SET Button 8 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remot...

Page 16: ...g window center can be adjusted using and rocker button Manual Adjust Recommended for applications where a product may not always appear in the same place or when other signals may appear See Program Mode for programming the Offset Percent setting A single sensing condition is presented and the sensor positions window thresholds a programmable offset above and below the presented condition In LO m...

Page 17: ...d Action Result SET Button 11 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 12 No action required sensor is ready for Window SET method 2 SET Sensing Condition Method Action Result SET Button Present sensing condition Click the SET rocker button Threshold Condition Accepted Displays read wInd SEt then alternate PASS with Offset13 Sensor returns to Adjust mode Thresho...

Page 18: ...gle sensing condition is presented and the sensor positions a threshold a programmable offset below the presented condition When a condition darker than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold Position Sensor positions threshold a programmable offset below the presented condition Darkest no signal Most Light saturated signal Output OFF Out...

Page 19: ...Sets a threshold a programmable offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable dark background with varying lighter targets See Program Mode for programming the Offset Percent s...

Page 20: ...er Adjust Mode Method Action Result SET Button 17 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 18 No action required sensor is ready for Dark SET method 2 SET Sensing Condition Method Action Result SET Button Present sensing condition Click the SET rocker button Threshold Condition Accepted Displays read dr SEt then alternate PASS with Offset19 Sensor returns to Adj...

Page 21: ...perate shown Calibration SET and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease GREEN display shows the switching threshold value 2 seconds after adjustment the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember Auto Thresholding is automa...

Page 22: ...e displays after a PASS or FAIL Value PASS FAIL Description 0 to 99 FAIL The difference of the taught conditions does not meet the required minimum 100 to 300 PASS The difference of the taught conditions just meets exceeds the required minimum minor sensing variables may affect sensing reliability 300 to 600 PASS The difference of the taught conditions sufficiently exceeds the required minimum min...

Page 23: ...t the sensor s output will still continue to function Cleaning correcting the sensing environment and or a re teach of the sensor is highly recommended Threshold Error The threshold s cannot be optimized and the sensor s output will stop functioning Cleaning correcting the sensing environment and or a re teach of the sensor is required DF G3 Long Range Expert Dual Display Fiber Amplifier with Dual...

Page 24: ...for any other IO Link AOIs The job of a Process Data AOI is to intelligently parse out the Process Data word s in separate pieces of information All that is required to make use of this AOI is an EtherNet IP connection to the IO Link Master and knowledge of where the Process Data registers are located for each port Parameter Data AOIs These files require the use of an associated IO Link Master AOI...

Page 25: ...d housing clear polycarbonate cover Connections PVC jacketed 2 m 6 5 ft 4 wire integral cable or integral 4 pin M8 Pico style quick disconnect or 150 mm 6 inch cable with a 4 pin M12 Euro style quick disconnect or 150 mm 6 inch cable with a 4 pin M8 Pico style quick disconnect Adjustments 3 way RUN PRG ADJ Mode Switch 2 way CH1 CH2 Switch 3 way SET Rocker Button Expert style teaching Two Point and...

Page 26: ...S Figure 17 Diffuse PBT46U 1 10 100 1000 10000 100000 1000000 10000000 0 1 1 10 100 1000 10000 Excess Gain Distance mm 24mS 8mS 1 2mS 500uS Figure 18 Diffuse PBT66U 1 10 100 1000 10000 100000 1 10 100 1000 24mS 8mS 1 2mS 500uS Excess Gain Distance mm Figure 19 Opposed Mode PIT16U 1 10 100 1000 10000 100000 1000000 1 10 100 1000 10000 24mS 8mS 1 2mS 500uS Excess Gain Distance mm Figure 20 Opposed M...

Page 27: ... Distance mm 24mS 8mS 1 2mS 500uS Note BTC1 13 4ST5M6 glass fiber used for diffuse mode Figure 23 Diffuse IR850 1 10 100 1000 10000 100000 10 100 1000 10000 Excess Gain Distance mm 24mS 8mS 1 2mS 500uS Note IT 83 3ST5M6 glass fiber used for opposed mode Figure 24 Opposed Mode IR850 1 10 100 1000 1 10 100 1000 Excess Gain Distance mm 24mS 8mS 2mS 1mS 500uS Figure 25 Diffuse LIR1450 1 10 100 1000 10...

Page 28: ... Distance mm Figure 29 Diffuse PBT46U 300 200 100 0 100 200 300 0 500 1000 1500 2000 2500 24mS 8mS 1 2mS 500uS Beam Width mm Distance mm Figure 30 Diffuse PBT66U 100 80 60 40 20 0 20 40 60 80 100 0 50 100 150 200 250 300 Beam Width mm Distance mm 24mS 8mS 1 2mS 500uS Figure 31 Opposed Mode PIT16U 400 300 200 100 0 100 200 300 400 0 100 200 300 400 500 600 700 800 Beam Width mm Distance mm 24mS 8mS...

Page 29: ... fiber used for diffuse mode Figure 35 Diffuse IR850 500 1000 1500 2000 0 0 500 1000 1500 2000 0 1000 2000 3000 4000 5000 6000 7000 Beam Width mm Distance mm 24mS 8mS 2 1mS 0 5mS Note IT 83 3ST5M6 glass fiber used for opposed mode Figure 36 Opposed Mode IR850 20 40 60 80 0 20 40 60 80 0 50 100 150 200 250 300 350 Beam Width mm Distance mm 24mS 8mS 2 1mS 0 5mS Figure 37 Diffuse LIR1450 100 200 300 ...

Page 30: ...5 3 Dimensions DF G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 30 www bannerengineering com Tel 1 888 373 6767 ...

Page 31: ... screws 35 10 Hole center spacing A 16 B 25 4 C 15 2 Hole size A ø 3 2 B ø 3 3 C ø 4 4 6 1 Quick Disconnect Cordsets Single Output Models All measurements are listed in millimeters unless noted otherwise 4 Pin Threaded M12 Euro Style Cordsets Single Ended Model Length Style Dimensions Pinout Female MQDC 406 1 83 m 6 ft Straight 44 Typ ø 14 5 M12 x 1 2 3 4 1 1 Brown 2 White 3 Blue 4 Black MQDC 415 ...

Page 32: ...yp M8 x 1 PKW4M 5 5 m 16 4 ft PKW4M 9 9 m 29 5 ft 4 Pin Snap on M8 Pico Style Cordsets Single Ended Model Length Style Dimensions Pinout Female PKG4 2 2 m 6 6 ft Straight ø 9 0 32 Typ 4 3 1 2 1 Brown 2 White 3 Blue 4 Black PKG4 5 5 m 16 4 ft PKG4 10 10 m 32 8 ft PKW4Z 2 2 m 6 6 ft Right Angle ø 10 9 29 Typ 15 Typ PKW4Z 5 5 m 16 4 ft DF G3 Long Range Expert Dual Display Fiber Amplifier with Dual Di...

Page 33: ...SULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp Any mi...

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