A-GAGE
®
High-Resolution MINI-ARRAY
Instruction Manual
Original Instructions64118 Rev. D30 August 2019
©
Banner Engineering Corp. All rights reserved
64118
Page 1: ...A GAGE High Resolution MINI ARRAY Instruction Manual Original Instructions 64118 Rev D 30 August 2019 Banner Engineering Corp All rights reserved 64118 ...
Page 2: ...nment 22 4 3 6 Zero Value 23 4 3 7 Discrete Output Configuration Analysis Mode Assignment 23 4 4 Serial Communication with a Host Controller 24 4 4 1 Serial Data Transmission 24 4 4 2 Transmission Type 25 4 4 3 Serial Options 25 4 5 Transfer of PSF to the Control Module 25 4 5 1 Saving and Recalling PSF Files 25 4 5 2 PSF Output Analysis 25 4 5 3 Quit and Exit 26 5 System Diagnostics 27 5 1 Diagno...
Page 3: ...es on one EIA 485 Party Line WARNING Do not use this device for personnel protection Using this device for personnel protection could result in serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A device failure or malfunction can cause either an energized on or de energized off output condition 1 1...
Page 4: ...ete Outputs Analog Outputs MAHCVP 1 2 PNP 2 0 V to 10 V Sourcing MAHCVN 1 2 NPN 2 0 V to 10 V Sourcing MAHCIP 1 2 PNP 2 4 mA to 20 mA Sinking MAHCIN 1 2 NPN 2 4 mA to 20 mA Sinking A GAGE High Resolution MINI ARRAY 4 www bannerengineering com Tel 1 888 373 6767 ...
Page 5: ...ght screen for exacting applications The Alignment routine automatically equalizes the excess gain of each beam for reliable 2 5 mm 0 10 in object detection throughout the array and stores this data in non volatile memory The Alignment routine does not need to be performed again unless the sensing application changes or if the emitter and or receiver is moved Programmable beam blanking accommodate...
Page 6: ...2 2 Supplied System Software The supplied software program used to configure each system control module may be run on any PC running Windows XP Vista or 7 The menu driven program walks the user through the many scanning and output options After the desired options are selected the user can save the combination of selections in a Parameter Setup File PSF and store it in the control module s non vol...
Page 7: ...Figure 4 Maintaining Center of Opaque Rolled Goods Figure 5 Inspection Applications A GAGE High Resolution MINI ARRAY www bannerengineering com Tel 1 888 373 6767 7 ...
Page 8: ...ration of the emitter or receiver assembly M4 x 10 mm Slotted Hex Head with Compression Washer 2 Mounting Bracket Mounting Surface Emitter or receiver M4 Keps Nut 8 Anti Vibration Mount 4 Studs M4 x 0 7 9 5 mm 0 38 long Mounting Bracket Washer Nut Figure 6 A GAGE High Resolution MINI ARRAY emitter and receiver mounting hardware 1 Mount the emitter and receiver in their mounting brackets see Figure...
Page 9: ... DRAIN BARE BLACK WHITE DISCRETE OUTPUT 1 150 mA max EMITTER and RECEIVER CABLES TX TX DISCRETE OUTPUT 2 ALARM 10 30V dc ALIGN RS 485 30V dc max 150 mA max 25 mA max 0 10V ANALOG OUTPUT 2 25 mA max 0 10V ANALOG OUTPUT 1 Figure 7 MAHCVN 1 Wiring POWER 1 16 30V dc 1 A max 10 30V dc GATE SIGNAL 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 F1 BROWN BLUE DRAIN BARE BLACK WHITE DISCRETE OUTPUT 1 EMI...
Page 10: ...tter and Receiver Cable Preparation 3 3 2 Inputs System Power Connect a source of 16 V dc to 30 V dc rated at 1 amp or greater to control module terminals 1 and 2 Connect a good earth ground to terminal 3 to provide electrical and RF noise immunity to the System Note Remove power before making other connections to the controller Gate Signal A source of 10 V dc to 30 V dc switched to terminals 12 a...
Page 11: ...electable communications parameters Prepare an RS 232 cable using a male DB 9 connector with connections as shown Note DO NOT use a null modem RS 232 cable 2 TX 3 RX 5 COM RS 232 5 3 2 DB 9 Pin Function 2 Transmit TX 3 Receive RX 5 Ground GND Figure 12 DB 9 connections between the control module and the PC RS 485 RS 485 serial port is located at terminals 18 TX and 19 TX 3 4 Install the Software T...
Page 12: ...ow the prompts in the dialog boxes as they appear 3 The installation program decompresses the files A status dialog box monitors the progress of the installation 4 An Installation Completed dialog box appears Select OK 5 Reboot your computer for the changes to take effect After the software is installed a MINI ARRAY shortcut icon is placed on your desktop Double click the MINI ARRAY icon to launch...
Page 13: ...lection if it is not already ON Parity is selected here also Even Odd or None 4 1 1 Ping Routine Perform the Ping routine during system configuration and before any Diagnostic Alignment or Edit routine The routine polls all control modules on the communications line one in the case of the standard RS 232 line or up to 15 modules on an RS 485 circuit It then is used to select an individual control ...
Page 14: ...owing a Clear Condition 4 2 1 Push Button Alignment Routine Re align the System at installation or whenever the emitter and or receiver is moved 1 Press the Alignment switch on the control module front panel for 3 seconds The letter A displays on the Diagnostics Indicator the System is learning a clear condition 2 Rotate the sensors as required but do not change the distance between them When the ...
Page 15: ... beams the affected beam channels may be blanked The Blanking option causes the control module to ignore the status of blanked beams for measurement mode calculations For example if a machine fixture blocks one or more beams during System operation the output data will be incorrect if beams blocked by the fixture are blanked the output data will be correct Blanking may be configured using the push...
Page 16: ...ent screen showing beams 1 11 blanked 7 To blank additional beams use Edit to manually set additional blanking see Scanning Mode Limitations for Blanking p 16 8 To leave Alignment mode click OK When the System is ready for operation and configured for beams to be blanked the period on the Diagnostics Indicator will remain lit showing Scanning Mode Limitations for Blanking All blanking features are...
Page 17: ...specific application After performing the Ping routine to select a control module access the PSF Configuration screen by selecting Edit PSF F4 from the MINI ARRAY menu The Edit PSF process may also be performed with no control module selected to configure and save a PSF for multiple control modules In such a case some fields on the PSF Configuration screen will not be accessible The process of con...
Page 18: ... of another A GAGE High Resolution MINI ARRAY controller in straight scanning mode it defines when during each scan discrete Output 2 will change state Scan 1 9 Analog outputs are updated with an average value of the data received during the selected number of scans discrete outputs respond only if the received data is identical for all of the selected number of consecutive scans Analog and Discre...
Page 19: ...nds in duration the time between successive Gate inputs must be greater than the minimum scan time for the light screen array see Scanning Method p 19 for scan time information Gate mode has four options Gate ON the control module will scan as long as the gate is active Gate OFF the control module will scan whenever the gate is not active Gate ON OFF the control module will scan once for each gate...
Page 20: ...a step size 2 4 8 16 or 32 beams The sensor uses the steps to skip over beams Double Edge scan works as follows 1 The sensor activates beam 1 the beam closest to the sensor cable end 2 The sensor activates the next beam determined by the step size For example if the step size is 2 beam 3 is next if the step size is 8 beam 9 is next 3 As long as the activated beam is unblocked or made the sensor co...
Page 21: ... 9 2 1 18 3 10 1 6 1 4 2 3 5 975 mm 38 4 in 30 0 2 1 21 7 11 8 7 0 4 7 3 6 1138 mm 44 8 in 34 5 2 1 25 0 13 5 7 9 5 1 3 8 1300 mm 51 2 in 39 3 2 1 28 4 15 2 8 7 5 5 4 1 1463 mm 57 6 in 44 0 2 2 31 8 16 9 9 5 5 9 4 3 1626 mm 64 0 in 48 0 2 3 35 1 18 6 10 4 6 4 4 5 1788 mm 70 4 in 53 6 2 3 38 5 20 3 11 2 6 8 4 7 1951 mm 76 8 in 58 4 2 3 41 9 21 9 12 1 7 2 4 9 Note Scan times are exclusive of serial ...
Page 22: ...Beam Made LBM First Beam Made FBM Receiver Emitter 8 16 24 32 40 48 Last Beam Blocked LBB First Beam Blocked FBB Receiver Emitter 8 16 24 32 40 48 Total Beams Made TBM Total Beams Blocked TBB Receiver Emitter 8 16 24 32 40 48 In Last Beam Blocked mode last beam is 43 of 48 In First Beam Blocked mode first beam is 15 of 48 In Last Beam Made mode last beam is 37 of 48 In First Beam Made mode first b...
Page 23: ... than 1 the scan analysis value is averaged for all of the selected number of consecutive scans preventing dips and spikes in the outputs For total beam values TBB and TBM analysis modes programming of blanked beams will affect the proportional analog outputs Blanked beams are ignored both in the number of blocked or made beams and the total number of beams For example if a 64 beam array has 20 bl...
Page 24: ...r the selected number of identical within the hysteresis limits scans The menu allows selection of 1 to 9 scans For discrete outputs the scan analysis value must stay either inside or outside the hysteresis limits for all of the selected number of consecutive scans in order for the output to respond Alarm and Trigger Discrete output 2 only has two additional options Alarm and Trigger Alarm Output ...
Page 25: ...ng consists of two bytes at the start of the data and a termination byte to mark the end of the serial transmission See Additional Information p 35 for more information on serial data formats 4 5 Transfer of PSF to the Control Module After making all of the selections in the PSF Configuration screen send the PSF to the control module by clicking Send PSF This command loads the PSF into the non vol...
Page 26: ... command is beneficial for testing the response of a gated system Run simulates the Continuous Scanning mode and Step simulates a gate input command 4 5 3 Quit and Exit To close the PSF Configuration screen select either Quit or Exit Selecting Quit erases the Edit PSF Screen and sends the user back to the Main Window the present PSF Screen values are not retained The Exit command is similar to the...
Page 27: ...Y System Diagnostics and Status Indicators Note Status indicators appear to freeze if the controller has been configured for Gate or Host mode and no signal is present to cause a scan update Control Module OUTPUT red Displays the status of Discrete Output 1 ALARM red Displays the status of Discrete Output 2 This output may be assigned to an analysis mode or it may be used as a system diagnostics a...
Page 28: ... no unblanked beams are interrupted Then use one of the methods in System Alignment p 14 to realign the system 5 2 Diagnostics Routine Emitter or receiver problems may be further diagnosed using the Diagnostics routine included with the MINI ARRAY software Launch the program by selecting Diagnostics under the MINI ARRAY menu or by pressing F2 The Diagnostics screen displays the size of each emitte...
Page 29: ...ncorporate a twisted pair for noise immunity Cables measure 8 1 mm 0 32 in in diameter and are shielded and PVC jacketed Conductors are 20 gauge 0 9 mm Emitter and receiver cables may not exceed 75 m 250 ft long each Environmental Rating NEMA 4 13 IEC IP65 Operating Conditions 0 C to 50 C 32 F to 122 F 95 at 50 C maximum relative humidity non condensing Certifications Required Overcurrent Protecti...
Page 30: ...Emitter MAHR26A Receiver 724 mm 28 5 in 756 mm 29 7 in 699 mm 27 5 in MAHE32A Emitter MAHR32A Receiver 887 mm 34 9 in 918 mm 36 2 in 861 mm 33 9 in MAHE38A Emitter MAHR38A Receiver 1049 mm 41 3 in 1081 mm 42 6 in 1024 mm 40 3 in MAHE45A Emitter MAHR45A Receiver 1215 mm 47 8 in 1246 mm 49 1 in 1189 mm 46 8 in MAHE51A Emitter MAHR51A Receiver 1377 mm 54 2 in 1409 mm 55 5 in 1352 mm 53 2 in MAHE58A E...
Page 31: ... Requirements 16 V dc to 30 V dc at 1 0 A typical 0 5 A at 16 V dc Output Configuration MAHCVP 1 Two PNP discrete switched two 0 V to 10 V voltage sourcing MAHCVN 1 Two NPN discrete switched two 0 V to 10 V voltage sourcing MAHCIP 1 Two PNP discrete switched two 4 mA to 20 mA current sinking MAHCIN 1 Two NPN discrete switched two 4 mA to 20 mA current sinking Construction Polycarbonate housing mou...
Page 32: ...arity System Programming Via RS 232 interface to PC compatible computer running Windows XP Vista or 73 and using software supplied with each control module Status Indicators Output 1 red Lights to indicate Discrete Output 1 is active Alarm red Lights to indicate Discrete Output 2 is active Gate red Lights to indicate GATE input is active Align green Lights to indicate emitter and receiver are alig...
Page 33: ...less noted otherwise 81 0 mm 3 19 115 0 mm 4 53 106 0 mm 4 17 35 0 mm 1 38 DIN mounting slot Slot for M3 5 screws 2 5 5 mm 0 22 69 0 mm 2 72 5 0 mm 0 20 96 0 mm 3 78 Figure 29 Control Module Dimensions A GAGE High Resolution MINI ARRAY www bannerengineering com Tel 1 888 373 6767 33 ...
Page 34: ...raight 58 ø 26 7 8 16UNF 1 2 4 3 5 1 Black 2 Blue 3 Drain 4 Brown 5 White QDC 525C 7 62 m 25 ft QDC 550C 15 2 m 50 ft Communication Cable Model Length Style Dimensions Pinout Female MASC 2 m 6 5 ft DB9 straight RS 232 cable 31 5 mm 16 2 mm 55 5 mm 1 2 3 4 5 9 8 7 6 A GAGE High Resolution MINI ARRAY 34 www bannerengineering com Tel 1 888 373 6767 ...
Page 35: ... stop bit even parity and eight data bits When the control module receives this message it initiates a scan assuming Host mode is selected and then updates its outputs as required The control module then waits for the next Host Command message before initiating another scan 8 2 Serial Data Format and Header String The programmed measurement mode or modes determine the type of information that is s...
Page 36: ...requested suppression of the header then 0x1c A and the 0x0a would have been deleted For transmitting Measurement mode data use three ASCII bytes to represent each measurement mode For example if Meas1 is FBB Meas2 is LBB the measured values are 6 and 120 and the controller ID is B the data string is as follows 0x1c B 0 0 6 1 2 0 0x0a As with ALL mode the header and clear data could be suppressed ...
Page 37: ...ment mode FBB and the value is 78 The string from the control module is as follows 0x1c B 0x00 0x4E 0x0A a total of five bytes or 0x00 0x4E a total of two bytes with Suppress Header option Now assume that control module B is configured for FBB and LBB with values of 74 and 303 respectively The string from the control module is as follows 0x1c B 0x00 0x4A 0x01 0x2F 0x0A a total of seven bytes or 0x...
Page 38: ...blanking the affected beams prevents the component or fixture from causing false outputs Blocked Beam A beam that is obstructed between the emitter and the receiver and is not blanked Clear Beam A beam that runs unobstructed from the emitter to the receiver same as a made or unblocked beam Excess Gain A measurement of the amount of light falling on the receiver from the emitter over and above the ...
Page 39: ...P BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve...
