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banks 42747 Big Hoss, Owner'S Manual

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Banks Big Hoss

®

 

Intake Manifold System

 

2003-2007 (235, 250, 305 and 325 HP)  

Dodge Cummins 5.9L (24-valve) ISB Pickup Trucks

THIS MANUAL IS FOR USE WITH KITS 42747

Owner’s

 Manual

with Installation Instructions

Summary of Contents for 42747 Big Hoss

Page 1: ...anks Big Hoss Intake Manifold System 2003 2007 235 250 305 and 325 HP Dodge Cummins 5 9L 24 valve ISB Pickup Trucks THIS MANUAL IS FOR USE WITH KITS 42747 Owner s Manual with Installation Instructions...

Page 2: ...m P N 25980 25981 Provides increased air flow to the engine by increasing air density for more increased power lower EGTs and improved fuel economy Banks Exhaust Brake P N 55222 55229 Increases the st...

Page 3: ...limiting safety Banks Stinger Systems P N 49692 49699 49708 49711 49716 49721 Contains Ram Air Intake system Monster Exhaust single or dual EconoMind Tuner w Banks iQ Big Head Wastegate Actuator Bank...

Page 4: ...the separate elbow casting Furthermore the removal of the cast on intake manifold allows the engine assembler access to the intake ports for the optional porting and blending of the intake runners Im...

Page 5: ...om the outer edge of the rocker cover rail flange on the intake gasket surface This will be the bandsaw cut line to remove the bulk of the cast on intake manifold trough Tape a piece of heavy cardboar...

Page 6: ...an 85 angle to the head gasket surface 5 off a vertical when installed on the engine The machining may be done using a block head surfacer or a milling machine with enough table travel to cover the le...

Page 7: ...96774 v 5 0 7 Figure 3...

Page 8: ...the o ring with enough white grease so it will leave an imprint of its position when bolted to the cylinder head Temporarily bolt the manifold to the cylinder head with 8 10 bolts See Figure 4 for bo...

Page 9: ...96774 v 5 0 9 Figure 4...

Page 10: ...t of Teflon sealant to the two factory mounting screws and tighten 9 Install two socket head 1 8 NPT pipe plugs in ports on intake manifold Both ports are located near the front of the manifold one on...

Page 11: ...the 4 inch dia x 3 1 2 inch long silicone hose onto the inlet hose nipple on the intake manifold Push the hose on the nipple until it comes against the stop bead on the manifold Slide two 4 25 inch h...

Page 12: ...TICK TUBE 20 x 1 HEX BOLT 1 __ 4 1 __ 4 1 __ 4 1 __ 4 3 __ 8 1 __ 4 SPLIT LOCK WASHER SAE WASHER SAE WASHER 5 INCH HEX LINK x 1 LINK ASSEMBLY 1 __ 4 STUD Figure 7 1 __ 4 3 __ 4 20 x 12 POINT BOLT LINK...

Page 13: ...ud 1 4 X 1 1 4 15 91201 12 Washer 5 16 An SS 16 91230 12 Bolt 5 16 18 x 1 00 12 point zinc plated 17 91413 6 Washer Stat o seal 3 8 18 91414 6 Washer 3 8 bellevile 0 4131 i D x 0 63 o D zinc plated 19...

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