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Installation • Installation instructions

Power Panel C-Series User's Manual V1.00

Chapter 3 • Installation

1 Installation instructions

The Power Panel must be mounted using the retaining clips included in delivery (with a torque of 0.6 Nm).
In order to guarantee sufficient air circulation, the specified amount of space above, below, to the side and behind

the Power Panel must be provided. The minimum specified spacing is indicated in the following diagrams. This

applies to all Power Panel variants.

At least

40 mm spacing

At least

Figure 22: Spacing for air circulation - Rear view

Summary of Contents for Power Panel C Series

Page 1: ...ate of publication however Bernecker Rainer Industrie Elektronik Ges m b H makes no warranty ex pressed or implied with regard to the products or documentation contained within this manual In addition...

Page 2: ...Panel C70 8 1 4 Flexibility 8 1 5 Order number key 9 2 C Series 10 2 1 Selecting a Power Panel 10 2 2 General technical data 10 2 3 Overview 11 2 3 1 Overview 4PPC70 057x 11 2 3 2 Overview 4PPC70 070...

Page 3: ...r supply connector 86 2 1 Order data 86 2 2 Technical data 86 3 TB510x 4 6 pin terminal block 87 3 1 Order data 87 3 2 Technical data 87 4 Data storage media 87 5 Cable accessories 87 Chapter 6 Mainte...

Page 4: ...s well as in the control of mass transportation systems medical life support systems or weapons systems When using programmable logic controllers or operating monitoring devices as control systems tog...

Page 5: ...s and TV sets Measurement devices and equipment must be grounded Measurement probes on potential free measurement devices must be discharged on sufficiently grounded surfaces before taking measurement...

Page 6: ...unctions When combined with high temperature and humidity aggressive gases e g with sulfur nitrogen and chlorine components can induce chemical reactions that can damage electronic components very qui...

Page 7: ...gure 1 C Series 1 1 Compact solution Power Panels have an extremely compact design minimal installation depth and an intelligent cable outlet arrange ment making them easy to mount space savers And be...

Page 8: ...panel overlay at the lower right corner of the display This element can be incorporated as an elegant feature of the HMI application for quick navigation or easy access to the home screen or help syst...

Page 9: ...s 1x RS485 1x CAN bus Aluminum white Anthracite Sequential number F 0 Z 0 Z 0 Z Sequential number C 0 Z 0 Z 0 Z Derivative Sequential number 0 X X X X X X X X X X X X X X X X 4 P P C 7 0 0 5 7 0 7 0 1...

Page 10: ...70 0702 23W 4PPC70 101G 20W 4PPC70 101G 22W 4PPC70 101G 21W 4PPC70 101G 23W 4PPC70 057L 20W 4PPC70 057L 22W 4PPC70 057L 21W 4PPC70 057L 23W 4PPC70 070M 20W 4PPC70 070M 22W 4PPC70 070M 21W 4PPC70 070M...

Page 11: ...Aluminum white Anthracite Aluminum white Anthracite Page 13 Table 4 Overview 4PPC70 057x 2 3 2 Overview 4PPC70 070x Model number 4PPC70 0702 2xW 4PPC70 0702 2xB 4PPC70 070M 2xW 4PPC70 070M 2xB Figure...

Page 12: ...screen Analog resistive Format Landscape Portrait Color Aluminum white Anthracite Aluminum white Anthracite Page 45 Table 6 Overview 4PPC70 101x 2 3 4 Interfaces Model number 4PPC70 xxxx 20x 4PPC70 xx...

Page 13: ...pinstripe 4PPC70 057L 20W Power Panel C70 5 7 analog resistive touch screen Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethe...

Page 14: ...333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK inter face 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board...

Page 15: ...een Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with...

Page 16: ...333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board 1...

Page 17: ...08 CompactFlash slot 0 DRAM 256 MB Real time clock 1 Yes resolution 1 s FPU Yes Processor Type Intel E620T Clock frequency 333 MHz L1 cache Data code 24 kB Program code 32 kB L2 cache Cooling Passive...

Page 18: ...se polarity protection Yes Electrical isolation No Operating conditions Installation at elevations above sea level 0 to 2000 m No limitations 2000 m Reduction of ambient temperature by 0 5 C per 100 m...

Page 19: ...e POWERLINK help system under General information Hardware IF LS 4 At an ambient temperature of 25 C Reducing the brightness by 50 can typically result in an approximately 50 increase in the half brig...

Page 20: ...gram code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cycle ti...

Page 21: ...rection U Direction D typ 80 Backlight Type LED Brightness Typ 400 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80...

Page 22: ...itor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cases it is also possible to use shorter cycle times The li...

Page 23: ...e Data code 24 kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical...

Page 24: ...0 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rotation Yes using VC Electrical characteristics Nominal...

Page 25: ...gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cases it is also possible to use shorter cy...

Page 26: ...kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cy...

Page 27: ...rightness Typ 400 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rotation Yes using VC Electrical charact...

Page 28: ...itor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cases it is also possible to use shorter cycle times The li...

Page 29: ...4PPC70 070M 20W Power Panel C70 7 analog resistive touch screen Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK interface 1 Ethernet interface...

Page 30: ...MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK interface 1 Eth ernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board 2x C...

Page 31: ...n Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK interface 1 Eth ernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with o...

Page 32: ...3 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK interface 1 Eth ernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board 1x...

Page 33: ...08 CompactFlash slot 0 DRAM 256 MB Real time clock 1 Yes resolution 1 s FPU Yes Processor Type Intel E620T Clock frequency 333 MHz L1 cache Data code 24 kB Program code 32 kB L2 cache Cooling Passive...

Page 34: ...ax power consumption 5 15 W Reverse polarity protection Yes Electrical isolation No Operating conditions Installation at elevations above sea level 0 to 2000 m No limitations 2000 m Reduction of ambie...

Page 35: ...ies Power Panel C Series User s Manual V1 00 35 3 See the POWERLINK help system under General information Hardware IF LS 4 At an ambient temperature of 25 C 5 Remote stations connected via X2X Link CA...

Page 36: ...gram code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cycle ti...

Page 37: ...al Direction U Direction D typ 70 Direction U Direction D typ 60 Backlight Type LED Brightness Typ 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller...

Page 38: ...hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cas...

Page 39: ...e Data code 24 kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical...

Page 40: ...Backlight Type LED Brightness Typ 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rotation Yes using V...

Page 41: ...for approx 1000 hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications...

Page 42: ...kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cy...

Page 43: ...ection D typ 60 Backlight Type LED Brightness Typ 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rota...

Page 44: ...hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cas...

Page 45: ...4PPC70 101N 20W Power Panel C70 10 1 analog resistive touch screen Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethernet inte...

Page 46: ...M 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK inter face 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board...

Page 47: ...reen Intel ATOM 333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device wit...

Page 48: ...333 MHz comp 256 MB DDRAM 32 kB FRAM 2 GB flash drive onboard 1 X2X Link interface 1 POWERLINK in terface 1 Ethernet interface 10BASE T 100BASE TX 2 USB 2 0 interfaces basic device with option board...

Page 49: ...08 CompactFlash slot 0 DRAM 256 MB Real time clock 1 Yes resolution 1 s FPU Yes Processor Type Intel E620T Clock frequency 333 MHz L1 cache Data code 24 kB Program code 32 kB L2 cache Cooling Passive...

Page 50: ...Reverse polarity protection Yes Electrical isolation No Operating conditions Installation at elevations above sea level 0 to 2000 m No limitations 2000 m Reduction of ambient temperature by 0 5 C per...

Page 51: ...ies Power Panel C Series User s Manual V1 00 51 3 See the POWERLINK help system under General information Hardware IF LS 4 At an ambient temperature of 25 C 5 Remote stations connected via X2X Link CA...

Page 52: ...gram code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cycle ti...

Page 53: ...Direction U Direction D typ 70 Backlight Type LED Brightness 4 Typ 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittanc...

Page 54: ...hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cas...

Page 55: ...e Data code 24 kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical...

Page 56: ...yp 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rotation Yes using VC Electrical characteristics No...

Page 57: ...for approx 1000 hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications...

Page 58: ...kB Program code 32 kB L2 cache Cooling Passive Mode Node switches No Remanent variables 32 kB Typical shortest task class cycle time 1 ms 2 Shortest task class cycle time 0 4 ms Typical instruction cy...

Page 59: ...D Brightness 4 Typ 500 cd m Half brightness time 4 50 000 h Touch screen Type AMT Technology Analog resistive Controller B R serial 12 bit Transmittance 80 3 Screen rotation Yes using VC Electrical ch...

Page 60: ...hours 25 C by a gold foil capacitor The gold foil capacitor is completely charged after 18 continuous hours of operation 2 Shortest cycle time that is suitable for average applications In certain cas...

Page 61: ...61 On Link established to the remote station PLK Green Blinking A link to the remote station has been established and there is Ethernet activity on the bus OPS11 NC OPS21 Green On CAN RxD OPS31 Yello...

Page 62: ...kering If POWERLINK com munication is detected before this time passes however the module goes directly into PRE_OPERATIONAL_1 mode single flash Green flickering approx 10 Hz BASIC_ETHERNET Mode The m...

Page 63: ...configuration or defective hardware can cause a system failure error code The error code is indicated by the red error LED using four switch on phases The switch on phases have a duration of either 1...

Page 64: ...iagram 4PPC70 057x 2xx Temperature C Relative humidity RH non condensing Storage Transport Operation Figure 7 4PPC70 057x 2xx Temperature Humidity diagram 4PPC70 070x 2xx Temperature C Relative humidi...

Page 65: ...rted 3 TXD Transmit signal 4 Termination Termination 5 Termination Termination 6 TXD Transmit signal inverted 7 Termination Termination POWERLINK interface Shielded RJ45 8 Termination Termination Tabl...

Page 66: ...able 40 USB interface 1 The actual value depends on the operating system or driver being used 2 Each USB interface is protected by a maintenance free USB current limiting circuit breaker max 0 49 A IF...

Page 67: ...67 2 4 7 4 X2X Link interface 1 2 3 4 X2X X2X X2X SHLD T Figure 11 X2X Link interface Pinout Terminal X2X Link 1 X2X X2X data 2 X2X X2X ground 3 X2X X2X data inverted 4 SHLD Shield Required accessori...

Page 68: ...CAN_H 4 5 CAN_L GND CAN_L CAN_H GND Figure 12 4PPC70 xxxx 21x 2 CAN bus Terminal Pinout CAN bus 1 CAN_H CAN_High 2 GND Ground 3 CAN_L CAN_Low 4 CAN_H CAN_High 5 GND Ground 6 CAN_L CAN_Low Required ac...

Page 69: ...4 5 CAN_L GND RxD CAN_H GND Figure 13 4PPC70 xxxx 22x 1 CAN bus interface 1 RS232 interface Terminal Pinout RS232 1 TxD Transmit signal 2 GND Ground 3 RxD Receive signal CAN bus 4 CAN_H CAN_High 5 GN...

Page 70: ...e 14 4PPC70 xxxx 23x 1 CAN bus interface 1 RS485 interface Terminal Pinout RS485 1 DATA Data 2 GND Ground 3 DATA Data inverted CAN bus 4 CAN_H CAN_High 5 GND Ground 6 CAN_L CAN_Low Required accessorie...

Page 71: ...connected incorrectly and damaging the device Overload protection must be provided by an external fuse 5 A fast acting Pinout Terminal Assignment 1 24 VDC 2 GND Required accessories 0TB6102 2010 01 Ac...

Page 72: ...4 8 Dimensions 2 4 8 1 Dimensions 4PPC70 057x 2xx Landscape 0 0 172 140 R2 127 87 45 824 5 M5 112 9 159 8 27 8 13 8 12 5 5 26 27 145 72 1 0 996 70 139 Figure 16 Dimensions 4PPC70 057x 2xx 4PPC70 0573...

Page 73: ...ower Panel C Series User s Manual V1 00 73 Portrait 0 0 140 172 R 2 27 8 159 8 112 9 5 45 8 M5 13 8 127 9 1 70 139 26 27 145 72 1 12 5 5 Figure 17 Dimensions 4PPC70 057x 2xx 4PPC70 057L Max control ca...

Page 74: ...V1 00 2 4 8 2 Dimensions 4PPC70 070x 2xx Landscape 0 0 197 140 R2 112 9 184 8 27 8 5 45 824 127 87 M5 13 8 1 70 139 12 5 5 26 3 170 7 1 096 Figure 18 Dimensions 4PPC70 070x 2xx 4PPC70 0702 Max contro...

Page 75: ...s Power Panel C Series User s Manual V1 00 75 Portrait 0 0 140 197 R 2 M5 127 9 5 45 8 13 8 27 79 184 8 112 9 1 70 139 1 26 27 170 73 Figure 19 Dimensions 4PPC70 070x 2xx 4PPC70 070M Max control cabin...

Page 76: ...ions 4PPC70 101x 2xx Landscape 0 0 0 276 172 5 27 8 160 112 9 45 824 127 4 27 8 264 13 8 5 12 5 R 2 1 26 2 60 6 145 8 158 171 1 18 92 129 52 138 275 17 02 131 42 Figure 20 Dimensions 4PPC70 101x 2xx 4...

Page 77: ...es User s Manual V1 00 77 Portrait 0 0 0 R 2 172 276 5 12 5 160 27 8 112 9 45 8 5 M5 13 8 264 127 4 1 26 2 60 6 145 8 158 18 92 129 52 1 17 131 4 138 275 Figure 21 Dimensions 4PPC70 101x 2xx 4PPC70 10...

Page 78: ...cluded in delivery with a torque of 0 6 Nm In order to guarantee sufficient air circulation the specified amount of space above below to the side and behind the Power Panel must be provided The minimu...

Page 79: ...utlet At least 60 mm spacing At least 60 mm spacing At least 45 mm spacing Air inlet Figure 23 Spacing for air circulation Side view 2 Mounting orientations The following diagram shows the approved mo...

Page 80: ...the Power Panel There are 3 methods available AR transfer over the network with DHCP server AR transfer over the network without DHCP server USB stick remote install structure AR transfer over the net...

Page 81: ...meters example Perform a Rebuild in Automation Studio see image Figure 26 Performing a Rebuild After the Rebuild has been finished select the function Transfer Automation Runtime in online services In...

Page 82: ...ansferred and after 3 automatic restarts the Power Panel is then in RUN mode USB stick remote install structure See details in the RUC Runtime Utility Center documentation 4 Grounding Grounding tongue...

Page 83: ...he touch screen to the user s preferences 5 2 Operating the touch screen The analog resistive touch screen is executed about 1 cm over the edge of the display If you press on 2 positions simultaneousl...

Page 84: ...environments EN 50581 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances RoHS EN 60529 Degrees of protection prov...

Page 85: ...0CA0E61 01200 PLK connection cable RJ45 to RJ45 12 m X20CA0E61 01500 PLK connection cable RJ45 to RJ45 15 m X20CA0E61 02000 PLK connection cable RJ45 to RJ45 20 m X20CA0E61 0300 PLK connection cable R...

Page 86: ...01 0TB6102 2110 01 Order data 2 2 Technical data Information The following characteristics features and limit values only apply to this accessory and can deviate from those specified for the complete...

Page 87: ...the right to make changes Product ID 0TB5104 2110 01 0TB5106 2110 01 Terminal block Number of pins 4 6 Type of terminal clamp Cage clamps 1 Cage clamps Cable type Only copper wires no aluminum wires D...

Page 88: ...Screen burn in on LCD TFT monitors Screen burn in afterimages display memory effect image retention or image sticking occurs on LCD TFT displays if a static image is displayed for a prolonged period...

Page 89: ...myl acetate Butylcellosolve Ether Acetone Methyl ethyl ketone Dioxan Cyclohexanone Methylisobutylketone MIBK Isophorone Formic acid 50 Acetic acid 50 Phosphoric acid 30 Hydrochloric acid 36 Nitric aci...

Page 90: ...re 14 4PPC70 xxxx 23x 1 CAN bus interface 1 RS485 interface 70 Figure 15 Power supply 70 Figure 16 Dimensions 4PPC70 057x 2xx 4PPC70 0573 72 Figure 17 Dimensions 4PPC70 057x 2xx 4PPC70 057L 73 Figure...

Page 91: ...0702 21W 4PPC70 0702 21B 4PPC70 070M 21W 4PPC70 070M 21B Technical da ta 36 Table 22 4PPC70 0702 22W 4PPC70 0702 22B 4PPC70 070M 22W 4PPC70 070M 22B Technical da ta 39 Table 23 4PPC70 0702 23W 4PPC70...

Page 92: ...8 C Series overview 85 Table 49 0TB6102 2010 01 0TB6102 2110 01 Order data 86 Table 50 0TB6102 2010 01 0TB6102 2110 01 Technical data 86 Table 51 0TB5104 2110 01 0TB5106 2110 01 Order data 87 Table 52...

Page 93: ...23B 16 4PPC70 057L 23W 16 4PPC70 0702 20B 29 4PPC70 0702 20W 29 4PPC70 0702 21B 30 4PPC70 0702 21W 30 4PPC70 0702 22B 31 4PPC70 0702 22W 31 4PPC70 0702 23B 32 4PPC70 0702 23W 32 4PPC70 070M 20B 29 4P...

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