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english

2.1 

Intended use

The BTL7 Micropulse Transducer, together with a machine 

controller (e.g. PLC), comprises a position measuring 

system. It is intended to be installed into a machine or 

system and used in the industrial sector. Flawless function 

in accordance with the specifications in the technical data 

is ensured only when using original BALLUFF accessories. 

Use of any other components will void the warranty.

Opening the transducer or non-approved use are not 

permitted and will result in the loss of warranty and liability 

claims against the manufacturer.

2.2 

General safety notes for the position 

measuring system

Installation

 and 

startup

 may only be performed by 

trained specialists with basic electrical knowledge.

Qualified personnel

 are those who can recognize 

possible hazards and institute the appropriate safety 

measures due to their professional training, knowledge, 

and experience as well as their understanding of the 

relevant conditions pertaining to the work to be done.

The 

operator

 is responsible for ensuring that local safety 

regulations are observed.

In particular, the operator must take steps to ensure that a 

defect in the position measuring system will not result in 

hazards to persons or equipment.

If defects and unresolvable faults occur in the transducer, it 

should be taken out of service and secured against 

unauthorized use.

2.3 

Explanation of the warnings

Always observe the warnings in these instructions and the 

measures described to avoid hazards.

The warnings used here contain various signal words and 

are structured as follows:

SIGNAL WORD

Hazard type and source

Consequences if not complied with

 

Measures to avoid hazards

The individual signal words mean:

NOTICE

Identifies a hazard that could 

damage or destroy the 

product

.

  DANGER

The general warning symbol in conjunction with the 

signal word DANGER identifies a hazard which, if not 

avoided, 

will certainly result in death or serious 

injury

.

2.4 

Disposal

 

Observe the national regulations for disposal.

Safety

BTL7-C/E5_ _-M _ _ _ _ -P-S32/KA _ _

Micropulse Transducer in a Profile Housing

Summary of Contents for BTL7-E508-M P-S32/KA Series

Page 1: ...User s Guide english BTL7 C E508 M _ _ _ _ P S32 KA _ _ BTL7 C E509 M _ _ _ _ P S32 KA _ _ BTL7 C E512 M _ _ _ _ P S32 KA _ _ BTL7 C E513 M _ _ _ _ P S32 KA _ _...

Page 2: ...www balluff com...

Page 3: ...3 5 1 Starting up the system 13 5 2 Operating notes 13 6 Configuration with the Micropulse Configuration Tool 14 6 1 Value table for factory setting 14 6 2 Micropulse Configuration Tool 14 6 3 Connect...

Page 4: ...4 english 9 Type code breakdown 21 10 Appendix 22 10 1 Converting units of length 22 10 2 Part label 22 BTL7 C E5_ _ M _ _ _ _ P S32 KA _ _ Micropulse Transducer in a Profile Housing...

Page 5: ...available in various models and must be ordered separately 1 4 Approvals and markings UL approval File no E227256 US Patent 5 923 164 The US patent was awarded in connection with this product The CE M...

Page 6: ...evant conditions pertaining to the work to be done The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defec...

Page 7: ...h To optimally adapt the transducer to the application nominal lengths from 50 mm to 7620 mm are available 3 Construction and function 12 72 73 80 80 250 250 15 50 35 68 41 36 8 23 max 7 1 Unusable ar...

Page 8: ...ide is converted by a coil into an electrical signal The travel time of the wave is used to calculate the position Depending on the version this information is made available as a voltage or current w...

Page 9: ...ushes see Fig 3 1 1 Guide the transducer into the mounting clamps 2 Attach transducer to the base using mounting screws tighten screws in the clamps with a max 2 Nm 3 Insert magnet accessories The mic...

Page 10: ...BTL5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 2 The selected distance must stay constant over the entire measuring length 1 For optimum...

Page 11: ...10 V3 10 0 V3 0 10 V3 10 0 V3 0 10 V3 10 0 V3 0 10 V3 10 0 V3 4 RD red La communication line 5 GN green Not used1 6 BU blue GND4 7 BN brown 10 30 V 8 WH white Lb communication line 1 Unassigned leads...

Page 12: ...al magnetic fields Cable routing Do not route the cable between the transducer controller and power supply near high voltage cables inductive stray noise is possible The cable must be routed tension f...

Page 13: ...e equipment or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjus...

Page 14: ...y Resetting to factory settings is possible Demo mode without having transducer connected The PC software and associated manual can be found in the Internet under www balluff com 6 Configuration with...

Page 15: ...characteristic curve can be inverted from the output The limits can be adjusted to the measuring range The error value can be set in accordance with the limits The additional voltage output output 2...

Page 16: ...e stabilized7 10 30 V DC Ripple 0 5 VSS Current draw at 24 V DC 160 mA Inrush current 500 mA Reverse polarity protection8 Up to 36 V supply to GND Overvoltage protection Up to 36 V Dielectric strength...

Page 17: ...0 7620 mm Weight depends on length Approx 1 4 kg m Housing material Aluminum BTL7 KA_ _ Cable material PUR cULus 20549 80 C 300 V internal wiring Cable temperature 40 C 90 C Cable diameter Max 7 mm Pe...

Page 18: ...et Weight Approx 28 g Housing Aluminum Slide surface Plastic BTL5 T 2814 1S 16 5 11 5 28 22 40 M5x10 Fig 8 3 Installation dimensions of BTL5 T 2814 1S magnet Weight Approx 28 g Housing Aluminum Slide...

Page 19: ...ight Approx 30 g Housing Plastic BTL6 A 3801 2 28 16 21 37 6 4 2 18 13 Fig 8 8 Installation dimensions of BTL6 A 3801 2 magnet Weight Approx 25 g Housing Plastic BTL5 P 4500 1 16 5 45 25 28 15 4 2 25...

Page 20: ...S233 PU _ _ Angled connector molded preassembled M16 8 pin Various cable lengths can be ordered e g BKS S233 PU 05 Cable length 5 m Fig 8 13 20 46 48 5 Connector BKS S233 PU _ _ Fig 8 14 Connector BKS...

Page 21: ...put configurable 1 rising voltage output 09 1 rising current output configurable 1 falling voltage output 12 1 falling current output configurable 1 rising voltage output 13 1 falling current output c...

Page 22: ...93700787 Tab 10 1 Conversion table mm to inches 1 inch 25 4 mm inches mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 10 2 Conversion table inches to mm 10 Appendix 10...

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