background image

 Setting reading mode (Teach in)

During the setup procedure the sensor adjusts
automaticaly the optimum combination of red, green or
blue emission, dark/light function and switching
threshold:
- The light emission is set to red, green or  blue to

maximize the contrast between the mark and the
background reading.

- The dark or light function is selected on the basis of

the reading of a darker or lighter mark with respect to
the background.

- The switching threshold is set halfway between the

acquired mark and background values.

1. Place the mark under the light spot and don’t move the

mark for a few seconds while reading is taking place.

2. Press the SET key until the green LED turns off. The

sensor acquires the mark alternating the red, green and
blue emission until the most effective emission
combination is achieved.

3. Place the background under the light spot and don’t

move the mark for a few seconds until the emission
color is stable.

4. Press the SET key. The green LED blinks on briefly. The

sensor acquires the background

 

alternating the red,

green and blue emission.

5. The green LED continuously on indicates the mark and

background acquisition was correct and the sensor is
ready.
If the green LED blinks slowly, the contrast difference
is insufficient. To restore the previous setting, press
the SET key again.

 Setting the switching threshold manually

The switching threshold can be adjusted to the
application. The blinking pattern on the segment display
indicates by how much the switching threshold deviates
from the threshold output value.

1. Press the + or – key:

The first 3 LEDs from the left turn on.

2. To increase the switching threshold, press the + key

multiple times. The segment display moves to the
right.
To reduce the threshold value, press the – key multi-
ple times. The segment display moves to the left.

3. To store the current threshold value, press the SET

key or wait 30 s.

  Enabling the keys

The keys are disabled after the sensor is turned on. This
protects the settings. To enable the keys:

1. Hold down the SET key for 5 s until the orange

KEYLOCK LED turns on.

Note:
The keys are automatically disabled after 2 minutes of
inactivity (no keys pressed during that time).

  Selecting light-on or dark-on

The sensor automatically selects light-on or dark-on
switching during setup.

Light-on:

For dark background and light marking.

Dark-on:

For light background and dark marking.

Green LED

Function/Error

Off

Data are being read

On

Settings correct, sensor is ready

Fast blinking

Output short circuit or output current
exceeded

Slow blinking

The settings or the acquisition of data
are incorrect, the sensor is not opera-
tive. Causes:
- The contrast between the mark and

the background is insufficient

- The acquisition of the new mark or of

the new background is incorrect or
not stored.

 Operational and Error indication

Photoelectric Sensors
Contrast Sensor BKT 67M-003/004-U-S92

No. 856 493 E 

w

 Edition 1006

Fig. 2: Dimensions

 Indicators and keys

1 Yellow LED OUT

Output function indicator
LED on: Output active

2 Green LED READY

Power indicator
LED on: Sensor ready
LED blinks: Output overload

3 Orange LED DELAY

Time delay indicator
LED on: Time delay is enabled
LED off: Time delay is disabled.

4 Orange LED KEYLOCK

Indicates key status
LED on: Keys enabled and operable
LED off: Keys locked
PNP or NPN setting result indication
LED blinks 1x: PNP output is set.
LED blinks 2x: NPN output is set.

5 Segment display (Bargraph)

Displays switching threshold level

6 + key

Raises switching threshold incrementally.

7 SET key

Used for acquiring the mark and background.

8 –  key

Reduces switching threshold incrementally.

 Installation

The sensor can be mounted using the through-holes
(

φ 

3.5 mm) or the M5 tapped holes (max. depth 6 mm).

Caution: Excessively long screws may damage the
sensor.
To change the reading direction (lateral or frontal),
exchange the lens with the cover cap.

If the material is very shiny
(i.e. plastic or metal plate) it is
advisable to tilt the reading
head 5° to 20° in relation to the
material that has to be read and
to the direction of its
movement.

The connector block can be
locked in 5 various positions.

5

6

 Connections

Fig. 1: Wiring diagram, pin configuration

 Safety Notes

These photoelectric sensors may not be used in
applications where personal safety depends on
proper function of the devices  (not safety
designed per EU machine guideline). Read these
operating instructions carefully before putting the
device into service.

The CE Marking confirms that our products
conform to the EC Directives 2004/108/EEC
(EMC) and the EMC Law.

In our EMC Laboratory, which is accredited by the
DATech for Testing of Electromagnetic Compatibility,
proof has been documented that these Balluff products
meet the EMC requirements of the harmonized standard
EN 60947-5-2.

Order Code

Contrast Sensor

Light spot

BKT0003

BKT 67M-003-U-S92

vertical

BKT0004

BKT 67M-004-U-S92

horizontal

 Turning time delay (DELAY) on/off

Standard configuration (factory setting): Output delay
off.
To enable slower sensor interfaces to detect shorter
pulses as well, turn on the output delay. This increases
the minimum length of the output signal to 20 ms.

Turning on the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns on.

Turning off the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns off.

without
delay

with
delay

Fig. 3: Output without and with delay

 Setting reading mode (Teach in)

During the setup procedure the sensor adjusts
automaticaly the optimum combination of red, green or
blue emission, dark/light function and switching
threshold:
- The light emission is set to red, green or  blue to

maximize the contrast between the mark and the
background reading.

- The dark or light function is selected on the basis of

the reading of a darker or lighter mark with respect to
the background.

- The switching threshold is set halfway between the

acquired mark and background values.

1. Place the mark under the light spot and don’t move the

mark for a few seconds while reading is taking place.

2. Press the SET key until the green LED turns off. The

sensor acquires the mark alternating the red, green and
blue emission until the most effective emission
combination is achieved.

3. Place the background under the light spot and don’t

move the mark for a few seconds until the emission
color is stable.

4. Press the SET key. The green LED blinks on briefly. The

sensor acquires the background

 

alternating the red,

green and blue emission.

5. The green LED continuously on indicates the mark and

background acquisition was correct and the sensor is
ready.
If the green LED blinks slowly, the contrast difference
is insufficient. To restore the previous setting, press
the SET key again.

 Setting the switching threshold manually

The switching threshold can be adjusted to the
application. The blinking pattern on the segment display
indicates by how much the switching threshold deviates
from the threshold output value.

1. Press the + or – key:

The first 3 LEDs from the left turn on.

2. To increase the switching threshold, press the + key

multiple times. The segment display moves to the
right.
To reduce the threshold value, press the – key multi-
ple times. The segment display moves to the left.

3. To store the current threshold value, press the SET

key or wait 30 s.

  Enabling the keys

The keys are disabled after the sensor is turned on. This
protects the settings. To enable the keys:

1. Hold down the SET key for 5 s until the orange

KEYLOCK LED turns on.

Note:
The keys are automatically disabled after 2 minutes of
inactivity (no keys pressed during that time).

  Selecting light-on or dark-on

The sensor automatically selects light-on or dark-on
switching during setup.

Light-on:

For dark background and light marking.

Dark-on:

For light background and dark marking.

Green LED

Function/Error

Off

Data are being read

On

Settings correct, sensor is ready

Fast blinking

Output short circuit or output current
exceeded

Slow blinking

The settings or the acquisition of data
are incorrect, the sensor is not opera-
tive. Causes:
- The contrast between the mark and

the background is insufficient

- The acquisition of the new mark or of

the new background is incorrect or
not stored.

 Operational and Error indication

Photoelectric Sensors
Contrast Sensor BKT 67M-003/004-U-S92

No. 856 493 E 

w

 Edition 1006

Fig. 2: Dimensions

 Indicators and keys

1 Yellow LED OUT

Output function indicator
LED on: Output active

2 Green LED READY

Power indicator
LED on: Sensor ready
LED blinks: Output overload

3 Orange LED DELAY

Time delay indicator
LED on: Time delay is enabled
LED off: Time delay is disabled.

4 Orange LED KEYLOCK

Indicates key status
LED on: Keys enabled and operable
LED off: Keys locked
PNP or NPN setting result indication
LED blinks 1x: PNP output is set.
LED blinks 2x: NPN output is set.

5 Segment display (Bargraph)

Displays switching threshold level

6 + key

Raises switching threshold incrementally.

7 SET key

Used for acquiring the mark and background.

8 –  key

Reduces switching threshold incrementally.

 Installation

The sensor can be mounted using the through-holes
(

φ 

3.5 mm) or the M5 tapped holes (max. depth 6 mm).

Caution: Excessively long screws may damage the
sensor.
To change the reading direction (lateral or frontal),
exchange the lens with the cover cap.

If the material is very shiny
(i.e. plastic or metal plate) it is
advisable to tilt the reading
head 5° to 20° in relation to the
material that has to be read and
to the direction of its
movement.

The connector block can be
locked in 5 various positions.

5

6

 Connections

Fig. 1: Wiring diagram, pin configuration

 Safety Notes

These photoelectric sensors may not be used in
applications where personal safety depends on
proper function of the devices  (not safety
designed per EU machine guideline). Read these
operating instructions carefully before putting the
device into service.

The CE Marking confirms that our products
conform to the EC Directives 2004/108/EEC
(EMC) and the EMC Law.

In our EMC Laboratory, which is accredited by the
DATech for Testing of Electromagnetic Compatibility,
proof has been documented that these Balluff products
meet the EMC requirements of the harmonized standard
EN 60947-5-2.

Order Code

Contrast Sensor

Light spot

BKT0003

BKT 67M-003-U-S92

vertical

BKT0004

BKT 67M-004-U-S92

horizontal

 Turning time delay (DELAY) on/off

Standard configuration (factory setting): Output delay
off.
To enable slower sensor interfaces to detect shorter
pulses as well, turn on the output delay. This increases
the minimum length of the output signal to 20 ms.

Turning on the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns on.

Turning off the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns off.

without
delay

with
delay

Fig. 3: Output without and with delay

 Setting reading mode (Teach in)

During the setup procedure the sensor adjusts
automaticaly the optimum combination of red, green or
blue emission, dark/light function and switching
threshold:
- The light emission is set to red, green or  blue to

maximize the contrast between the mark and the
background reading.

- The dark or light function is selected on the basis of

the reading of a darker or lighter mark with respect to
the background.

- The switching threshold is set halfway between the

acquired mark and background values.

1. Place the mark under the light spot and don’t move the

mark for a few seconds while reading is taking place.

2. Press the SET key until the green LED turns off. The

sensor acquires the mark alternating the red, green and
blue emission until the most effective emission
combination is achieved.

3. Place the background under the light spot and don’t

move the mark for a few seconds until the emission
color is stable.

4. Press the SET key. The green LED blinks on briefly. The

sensor acquires the background

 

alternating the red,

green and blue emission.

5. The green LED continuously on indicates the mark and

background acquisition was correct and the sensor is
ready.
If the green LED blinks slowly, the contrast difference
is insufficient. To restore the previous setting, press
the SET key again.

 Setting the switching threshold manually

The switching threshold can be adjusted to the
application. The blinking pattern on the segment display
indicates by how much the switching threshold deviates
from the threshold output value.

1. Press the + or – key:

The first 3 LEDs from the left turn on.

2. To increase the switching threshold, press the + key

multiple times. The segment display moves to the
right.
To reduce the threshold value, press the – key multi-
ple times. The segment display moves to the left.

3. To store the current threshold value, press the SET

key or wait 30 s.

  Enabling the keys

The keys are disabled after the sensor is turned on. This
protects the settings. To enable the keys:

1. Hold down the SET key for 5 s until the orange

KEYLOCK LED turns on.

Note:
The keys are automatically disabled after 2 minutes of
inactivity (no keys pressed during that time).

  Selecting light-on or dark-on

The sensor automatically selects light-on or dark-on
switching during setup.

Light-on:

For dark background and light marking.

Dark-on:

For light background and dark marking.

Green LED

Function/Error

Off

Data are being read

On

Settings correct, sensor is ready

Fast blinking

Output short circuit or output current
exceeded

Slow blinking

The settings or the acquisition of data
are incorrect, the sensor is not opera-
tive. Causes:
- The contrast between the mark and

the background is insufficient

- The acquisition of the new mark or of

the new background is incorrect or
not stored.

 Operational and Error indication

Photoelectric Sensors
Contrast Sensor BKT 67M-003/004-U-S92

No. 856 493 E 

w

 Edition 1006

Fig. 2: Dimensions

 Indicators and keys

1 Yellow LED OUT

Output function indicator
LED on: Output active

2 Green LED READY

Power indicator
LED on: Sensor ready
LED blinks: Output overload

3 Orange LED DELAY

Time delay indicator
LED on: Time delay is enabled
LED off: Time delay is disabled.

4 Orange LED KEYLOCK

Indicates key status
LED on: Keys enabled and operable
LED off: Keys locked
PNP or NPN setting result indication
LED blinks 1x: PNP output is set.
LED blinks 2x: NPN output is set.

5 Segment display (Bargraph)

Displays switching threshold level

6 + key

Raises switching threshold incrementally.

7 SET key

Used for acquiring the mark and background.

8 –  key

Reduces switching threshold incrementally.

 Installation

The sensor can be mounted using the through-holes
(

φ 

3.5 mm) or the M5 tapped holes (max. depth 6 mm).

Caution: Excessively long screws may damage the
sensor.
To change the reading direction (lateral or frontal),
exchange the lens with the cover cap.

If the material is very shiny
(i.e. plastic or metal plate) it is
advisable to tilt the reading
head 5° to 20° in relation to the
material that has to be read and
to the direction of its
movement.

The connector block can be
locked in 5 various positions.

5

6

 Connections

Fig. 1: Wiring diagram, pin configuration

 Safety Notes

These photoelectric sensors may not be used in
applications where personal safety depends on
proper function of the devices  (not safety
designed per EU machine guideline). Read these
operating instructions carefully before putting the
device into service.

The CE Marking confirms that our products
conform to the EC Directives 2004/108/EEC
(EMC) and the EMC Law.

In our EMC Laboratory, which is accredited by the
DATech for Testing of Electromagnetic Compatibility,
proof has been documented that these Balluff products
meet the EMC requirements of the harmonized standard
EN 60947-5-2.

Order Code

Contrast Sensor

Light spot

BKT0003

BKT 67M-003-U-S92

vertical

BKT0004

BKT 67M-004-U-S92

horizontal

 Turning time delay (DELAY) on/off

Standard configuration (factory setting): Output delay
off.
To enable slower sensor interfaces to detect shorter
pulses as well, turn on the output delay. This increases
the minimum length of the output signal to 20 ms.

Turning on the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns on.

Turning off the output delay

1. Press 

+

 and 

 contemporaneously for 2 sec. until the

Delay LED turns off.

without
delay

with
delay

Fig. 3: Output without and with delay

Summary of Contents for BKT 67M-003-U-S92

Page 1: ...rmonized standard EN 60947 5 2 Order Code Contrast Sensor Light spot BKT0003 BKT 67M 003 U S92 vertical BKT0004 BKT 67M 004 U S92 horizontal Installation The sensor can be mounted using the through holes φ 3 5 mm or the M5 tapped holes max depth 6 mm Caution Excessively long screws may damage the sensor To change the reading direction lateral or frontal exchange the lens with the cover cap If the ...

Page 2: ...n color is stable 4 Press the SET key The green LED blinks on briefly The sensor acquires the background alternating the red green and blue emission 5 The green LED continuously on indicates the mark and background acquisition was correct and the sensor is ready If the green LED blinks slowly the contrast difference is insufficient To restore the previous setting press the SET key again Enabling t...

Page 3: ... press the SET key or wait 30 s Selecting light on or dark on The sensor automatically selects light on or dark on switching during setup Light on For dark background and light marking Dark on For light background and dark marking Turning time delay DELAY on off Standard configuration factory setting Output delay off To enable slower sensor interfaces to detect shorter pulses as well turn on the o...

Page 4: ...ot release the keys until the DELAY LED has responded as described under step 1 The KEYLOCK LED indicates the setting 1x flashing PNP output active 2x flashing NPN output active Setting Remote control REMOTE SET With remote control enabled the SET key is disabled The SET function is triggered by a signal applied to Pin 5 Fig 3 SET functions using the Remote cable Press SET key function Connect cab...

Page 5: ...M PK 2 9 mm 1 5 x 4 mm high resolution BAM0122 BKT M PK 3 28 mm 2 x 9 mm BAM00P2 BKT M PK 4 9 mm 1 5 x 5 mm Standard lens included in delivery BAM00P3 BKT M PK 5 40 mm 2 5 x 11 mm Accessory lenses Fig 5 Relative sensitivity as a function of object distance Detection diagrams standard lens ...

Page 6: ...n EEPROM Analog Output Voltage proportional to the 1 3 V 10 max 5 5 V signal received on white 90 reflective 3 V Output resistance Ra 2 2 kΩ Impedance 2 2 kΩ Mechanical Connector M12 5 pin Housing material Al Active surface material Glass Degree of contamination 3 Weight 170 g Indicators Output function indicator yellow LED OUT Power indicator green LED READY Delay indicator orange LED Keylock ind...

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