Balluff BIS Series Technical Manual Download Page 1

Issue : October 12, 2005

No. T705802E

B

BALLUFF Identification System

Technical Manual for

BIS C-489-1_-KBT02

Processor :

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CC-Link interface

Safety instructions

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)

Read this section thoroughly before using the device

Before using the controller, read this manual carefully.

During installation and operation pay close attention to the safety aspect.

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Planning the System

Design the system to work safety if the processor should be damaged or the power unit malfunction.

Do not exceed the specifications for supply voltage, conditions for use, etc. as indicated in this manual.

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Handling the System

Observe the rated voltage that is indicated in the specifications.

Misuse may cause excessive heat leading to possible to fire.

Take care when connecting the system, as incorrect wiring may cause unexpected malfunction of

the machine.

Ensure the power is switched off during installation or maintenance operations.

Do not dismantle or modify the devices. This could cause malfunction or overheating.

Summary of Contents for BIS Series

Page 1: ...fety if the processor should be damaged or the power unit malfunction Do not exceed the specifications for supply voltage conditions for use etc as indicated in this manual Handling the System Observe...

Page 2: ...ng 22 4 2 1 Cable for CC Link 22 4 2 2 Wiring with each Unit 22 4 3 Each Part and Setting 24 5 Instructions for Programming 5 1 Connecting the System and Processing Data 26 5 2 Construction of Data Pr...

Page 3: ...of Life Expectancy of Code Tag Information 65 7 Trouble Shooting 7 1 List of Error Code 67 7 2 Trouble Shooting 68 7 2 1 Confirmation Procedure on LED indicator 68 7 2 2 Procedure for Fault of Data L...

Page 4: ...ores and retains information data Read write Head A Head that reads and writes information data in code tag without physical contact Supplies power for code tag Processor A Processor that executes rea...

Page 5: ...SCPU A2USCPU S1 On and after software version E On and afer version A available only RRPA function A2USHCPU S1 On and after software version L On and afer version G available only RRPA function QnACPU...

Page 6: ...from 20Hz to 40Hz from 20Hz to 10Hz 2 2 Efficiency Following are Efficiency of Processor BIS C 489 Applicable read write head BIS C 3 Connecting procedure for head D sub 9 pin connector Connectable q...

Page 7: ...4 2 3 Dimension...

Page 8: ...uence until code tag gets into 6 8 2 Writing SW 5753H communication area and then executes writing After that compares data to check Batch FI 4946H Writes specified data to specified area in code tag...

Page 9: ...Writing Instruction AW SW Reads data in the code tag after waiting for code tag to get into communication area of read write head Batch Writing Instruction FI Writes specified 1 word data from specifi...

Page 10: ...ruction RYn4 RYnC Require executing identification instruction RXn5 RXnD Error detection RYn5 RYnD Unused RXn6 RXnE Unused RYn6 RYnE Unused RXn7 RXnF Require divided data RYn7 RYnF Finish divided data...

Page 11: ...instruction cancellation while executing sequence instruction AR SR AW SW When error is occurred it won t be ON and error detection signal Xn5 XnD will be ON Require executing identification instructi...

Page 12: ...Flag for requiring to process initial data RX n 7 8 Flag for finishing to process initial data RY n 7 8 Flag for finishing to set RX n 7 9 Flag for finishing initial data RX n 7 9 to set initial data...

Page 13: ...0 is OFF user setting unit It is only word unit setting OFF word unit ON unused to set ON it will be word unit RYn2 Selecting number Specify number of channel to use Setting is effective when of chann...

Page 14: ...reading data 5 RWrn 7 RWrn F RWwm Unavailable Writing area 3 3 2 1 RWwm 1 Specifying area for instruction code master station Specifying area for first address 3 3 2 2 RWwm 2 3 3 2 3 RWwm 3 Specifyin...

Page 15: ...fying area for instruction code Head I O number of master unit Change with ASC instruction Store 4452H ASC RD D0 TOP Hn D0 K1 Store into specifying area for instruction code Head I O number of master...

Page 16: ...sing numbers 4096 1000H Specify in the range of memory capacity of the code tag 4 Specifying area for writing data Specify data to be written into code tag ex Specify contents of D100 D104 to writing...

Page 17: ...time valid in initial setting only Specifies standby time per 10ms when the code tag gets into communication area to inzone detection starting communication in executing sequence instruction 0 32767 0...

Page 18: ...erval of sequence instruction to be 5 sec 5000ms Set interval TOP Hn K50 K1 Store into specifying area for interval of executing sequence instruction Head I O number of master unit Executing interval...

Page 19: ...ruction of code tag memory 511 byte code tag address Processor BIS C 489 13 KBT02 Code tag address Hex Page byte address word address START END START END 0 0 1F 0 0F 1 20 3F 10 1F 2 40 5F 20 2F 3 60 7...

Page 20: ...C 180 19F C0 CF D 1A0 1BF D0 DF E 1C0 1DF E0 EF F 1E0 1FF F0 FF 10 200 21F 100 10F 11 220 23F 110 11F 12 240 25F 120 12F 13 260 27F 130 13F 14 280 29F 140 14F 15 2A0 2BF 150 15F 16 2C0 2DF 160 16F 17...

Page 21: ...F 9 240 27F 120 13F A 280 2BF 140 15F B 2C0 2FF 160 17F C 300 33F 180 19F D 340 37F 1A0 1BF omission 14 500 53F 280 29F 15 540 57F 2A0 2BF 16 580 5BF 2C0 2DF 17 5C0 5FF 2E0 2FF 18 600 63F 300 31F 19 6...

Page 22: ...0 1BF E 380 3BF 1C0 1DF F 3C0 3FF 1E0 1FF 10 400 43F 200 21F 11 440 47F 220 23F 12 480 4BF 240 25F 13 4C0 4FF 260 27F 12 500 53F 280 29F 15 540 57F 2A0 2BF 16 580 5BF 2C0 2DF 17 5C0 5FF 2E0 2FF 18 600...

Page 23: ...0 2 8sec 8 6sec 200 400 2 8sec 8 6sec 250 500 3 5sec 11 0sec 250 500 3 5sec 11 0sec 300 600 4 2sec 12 1sec 300 600 4 2sec 12 1sec 350 700 4 9sec 14 2sec 350 700 4 9sec 14 2sec 400 800 5 6sec 17 3sec 4...

Page 24: ...t appropriate for installing processor BIS C 489 a Where operating temperature exceeds the range of 0 55 degrees C b Where temperature varies extremely with dew condensation c Where relative humidity...

Page 25: ...Processor Remote unit DA DA DA Terminal resistor Terminal resistor DB DB DB DG DG DG SLD SLD SLD FG 24V 24G FG FG Attention Terminal resistor should be connected with DA DB on both unit at the end of...

Page 26: ...tor Color CH1 S OUT1 BK S OUT2 BK WH S IN1 GN S IN2 GN WH 24V RD 24V RD WH Shield Connector Color CH2 S OUT1 BK S OUT2 BK WH S IN1 GN S IN2 GN WH 24V RD 24V RD WH Shield Appropriate connector D sub 9...

Page 27: ...OFF 9 ON OFF OFF ON Setting switch for transmitting rate of data link Transmission rate of data link Switch No B RATE 4 2 1 156kbps OFF OFF OFF 625kbps OFF OFF ON 2 5Mbps OFF ON OFF 5Mbps OFF ON ON 10...

Page 28: ...CH1 ID Light on wrong condition read write head CH1 ERR when setting switch for block no is out of set range Blinking when setting switch for block no is changed in set range Light off normal conditi...

Page 29: ...with MELSECNET Ethernet etc CC Link master local station Read write Code Head tag CH1 Sequencer Master Processor CPU unit BIS C 488 CH2 Cable for read write head Word unit Processor BIS C 489 Read wr...

Page 30: ...d 506 251 507 252 508 253 509 254 510 255 2 words 511 2 words 1 Life expectancy of Code Tag Information 2 words BIS C 489 11 KBT02 BIS C 489 15 KBT02 0 0 1 1 2 2 3 3 4 4 5 5 6 6 Memory address 1022 40...

Page 31: ...put signal Interlock signal Instructions ASCII Hex RXn3 RXn4 RXn5 RYn4 RYn5 RXnB RXnC RXnD RX n 7 8 RX n 7 B RYnC RYnD Reading RD 4452H CR 5243H Sequence reading AR 5241H SR 5253H Writing WD 4457H Com...

Page 32: ...essor released data link Data link stop The data cannot be transmitted to master station because 1 data link has been stopped 2 Condition of communication with code tag Condition of communication with...

Page 33: ...signals should be inserted Refer to 5 4 on signals for handshake 2 Reading and writing of remote register Sequence program to read or write of remote register is necessary to communicate with code ta...

Page 34: ...d in writing Objective instruction RD CR AR SR WD CW AW SW CM ex using both of CH 1 CH 2 The first address for reading and writing to code tag 0 Number of words for reading and writing to code tag 7 A...

Page 35: ...ting in sequence until code tag gets into 6 8 2 Writing SW 5753H communication area and executes writing when code tag got into communication After that compares data to check Batch FI 4946H Writes sp...

Page 36: ...mote device station Remote device Sequencer CPU Master unit Processor Remote Input RX Remote Input RX Address M208 M223 E0H RX00 RX0F RX00 RX0F M224 M239 E1H RX10 RX1F RX10 RX1F M240 M255 E2H RX20 RX2...

Page 37: ...sequence program for refreshing RX RY The following sequence program should be added In the case of the following setting is set sequence program for refresh is not required Using QJ61BT11 AJ61QBT11...

Page 38: ...ates program to stand data link with CC Link refresh command after setting of parameter ex Number of connecting station 1 Connecting station BIS C 489 station number 1 occupies 4 stations X0 X0F PLS M...

Page 39: ...4 1 E H Station number 30 1EH Number of occupied station Processor occupies 4 stations Station type Processor is remote device station 2 Reading data link condition of processor remote input RX Creat...

Page 40: ...al setting program of master unit parameter setting data link setting M9036 SM400 FROM H0 H680 K4M100 K4 Reading data link condition FROM H0 H0E0 K4M200 K8 Reading RX information K4M208 M100 RST M332...

Page 41: ...et with GX Developer as followings Regard that the following example shows refresh range RX M208 M335 RY M336 M463 1 Setting with GX Developer Start I O No 0000 Type Master station All connect count 1...

Page 42: ...etting 0 Station information setting Station information Initial setting of remote device Initial setting Interrupt setting Initial setting Input format Hex Execute Operating Condition of executing pr...

Page 43: ...lect number of using channel to 2 channel RY2 MOVP K5 D100 Specify retry count 5 times MOVP K200 D101 Specify inzone detecting time 2 sec CH1 MOVP K50 D102 Specify interval for executing sequence inst...

Page 44: ...M H0 H680 K4M100 K4 Reading other data link condition M328 M100 RST M336 User setting RX78 link RY0 RST M337 Setting processing unit to word RY1 RST M338 Select number of using channel to 2 channel RY...

Page 45: ...ecute Same as prev set RX 78 ON RY 01 OFF Using 2 channels Execute Same as prev set RX 78 ON RY 02 OFF Retry count CH1 Execute Same as prev set RX 78 ON RWw 00 5 Inzone detecting time Execute Same as...

Page 46: ...52H CR Code 5243H 1 Operation timing The following chart shows operating timing ON External signal OFF ON M1 OFF Store data Store data Writing parameter to D1000 D1004 to D1005 D1009 ON Sequence progr...

Page 47: ...rom remote register to processor to device of sequencer CPU when RX7 is ON Execute reading ON RY7 Executes divided time It is not executed when OFF RX7 the data is not divided OFF RY7 Stores reading d...

Page 48: ...0 link RX7B RX3 RX4 RY4 MOVP K10 D101 10 Setting first address of reading K MOVP K10 D102 K10 Setting number of reading word Writing of setting digit TOP H0 H1E0 D100 K3 Start executing instruction SE...

Page 49: ...uction code Sequence reading instruction AR code 5241H SR code 5253H 1 Operation timing The following chart shows operation timing ON External signal OFF ON M1 OFF Writing parameter Store data to D100...

Page 50: ...cer CPU when RX7 is ON Execute sequence reading ON RY7 Executes divided time It is not executed when OFF RX7 the data is not divided OFF RY7 Stores reading data with FROM instruction from remote resis...

Page 51: ...00 link RX7B RX3 RX4 RY4 MOVP K10 D101 10 Setting first address of reading K MOVP K10 D102 K10 Setting number of reading word Writing of setting digit TOP H0 H1E0 D100 K3 Start executing instruction S...

Page 52: ...g instruction WD Code 4457H CW Code 5743H 1 Operation timing The following chart shows operating timing ON External signal OFF ON M1 OFF Writing parameter Store data from Store data from ON D2000 D200...

Page 53: ...ot executed when OFF RX7 the data is not divided OFF RY7 Read write Code Head tag ON finish identification instruction relay RX4 and comparing accordance contact relay RX1 Execute writing OFF RY4 OFF...

Page 54: ...OVP K10 D101 10 Setting first address of writing K MOVP K10 D102 K10 Setting number of writing word Sets D2000 D2004 as writing data BMOVP D2000 D103 K5 Writing of setting digit TOP H0 H1E0 D100 K3 Wr...

Page 55: ...ruction code Sequence Writing Instruction AW code 5741H SW code 5753H 1 Operation timing The following chart shows operating timing ON External signal OFF ON M1 OFF Writing parameter Store data from S...

Page 56: ...ided OFF RY7 Read write Code Head tag ON finish identification instruction relay RX4 and comparing accordance relay RX1 Execute writing OFF RY4 OFF RX1 RX3 RX4 Attention When a write command includes...

Page 57: ...MOVP K10 D101 10 Setting first address of writing K MOVP K10 D102 K10 Setting number of writing word Sets D2000 D2004 as writing data BMOVP D2000 D103 K5 Writing of setting digit TOP H0 H1E0 D100 K3 W...

Page 58: ...N and read write head OFF ON Error detection M213 RX5 OFF 2 Explanation of operating The following explains the timimg operation Sequencer CPU Processor ON external relay M1 set instruction code first...

Page 59: ...link condition FROM H0 H680 K4M100 K4 M1 M100 M331 M211 M212 M340 Setting instruction code MOVP H4946 D100 Link RX7B RX3 RX4 RY4 MOVP K10 D101 10 Setting first address of writing K MOVP K10 D102 K10...

Page 60: ...l signal OFF ON M1 OFF Writing parameter Store data from Store data from ON D2000 D2004 D2005 D2009 Sequence program OFF TOP TOP Request of executing ON ID instruction M340 RY4 OFF Finish of ON ID ins...

Page 61: ...ring data with TO instruction when RX7 is ON ON RY7 Executes divided time It is not executed when OFF RX7 the data is not divided OFF RY7 Read write Code Head tag ON finish identification instruction...

Page 62: ...ng word Sets D2000 D2004 as comparing data BMOVP D2000 D103 K5 Writing of setting digit TOP H0 H1E0 D100 K3 Write comparing data TOP H0 H1E3 D103 K5 Start executing instruction SET M340 RY4 Initializa...

Page 63: ...13 RX5 OFF 2 Explanation of operating The following explains the timimg operation Sequencer CPU Processor ON external relay M1 set instruction code with TO instruction then ON RY4 ON RX3 Read write Co...

Page 64: ...400 Reading other data link condition FROM H0 H680 K4M100 K4 M1 M100 M340 M211 M212 M340 Setting instruction code MOVP H4C43 D100 Link RX7B RX3 RX4 RY4 Specify the first address to clear K10 MOVP K10...

Page 65: ...nnel CH1 External External Signal interlock signal Start SET M2 SM400 Reading other data link condition FROM H0 H680 K4M100 K4 M2 M100 M331 M212 M213 M340 M1 sequence instruction RST M340 Stop link RX...

Page 66: ...on Program to cancel error that occurred in using instructions written in this chapter Using channel CH1 External External Signal interlock signal Start SET M2 SM400 Reading other data link condition...

Page 67: ...ate of manufacture Hex Address per word 3FE 3FF Address per byte 7FD 7FC 7FF 7FE Life expectancy information 20 06 00 is the data of system management and impossible to write in Code tag FRAM memory e...

Page 68: ...2 RX4 OFF ON ID BUSY M211 RX3 OFF Communication code tag ON and read write head OFF ON Error detection M213 RX5 OFF 2 Explanation of operating Following are about operating of timing chart Sequencer C...

Page 69: ...k signal Start SET M1 SM400 Reading other data link condition FROM H0 H680 K4M100 K4 M1 M100 M331 M211 M212 M340 Setting instruction code MOVP H524C D100 link RX7B RX3 RX4 RY4 Writing of setting digit...

Page 70: ...Set address Setting address exceeds Check address page address in WP error setting range page address instruction of sequence program does not 11H digit in WP instruction exceed setting range of addre...

Page 71: ...e above procedure 1 LED PW turns off 2 Watch dog timer error occurred Reset hardware with reset switch 3 The LED does not turn on Possible hardware problem when power is supplied again Consult manufac...

Page 72: ...make wiring in pipe ground pipe surely LED ID ERR turns on 7 Cause Procedure 1 Contents of error code Confirm contents of error code Check the sequence of the program refer to procedure 7 1 2 Block se...

Page 73: ...SW009B duplicated station number is ON or not Check master side Y Check SW0098 SW009B Check SW0080 SW0083 that indicates ON that indicates ON Check slave side N Station number Power is supplied or no...

Page 74: ...ber N switch is set correctly Station number is defective accordance or not 3 Set station no correctly Y Supply power again ON reset switch N MST LED turns off or not Master unit already Y exist Reset...

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