Baldor ID15J1F50-ER Installation And Operating Manual Download Page 2

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Table of Contents

MN715J

Table of Contents i

Section 1

Quick Start

1-1

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Overview

1-1

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Quick Start Checklist

1-1

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Power-up Procedure

1-2

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Section 2

General Information

2-1

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CE Compliance

2-1

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Overview

2-1

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Limited Warranty

2-1

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Safety Notice

2-2

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Section 3

Receiving and Installation

3-1

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Receiving & Inspection

3-1

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Physical Installation

3-1

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Control Installation

3-1

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Optional Remote Keypad Installation

3-2

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Electrical Installation

3-3

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System Grounding

3-3

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Line Impedance

3-4

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Line Reactors

3-4

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Load Reactors

3-4

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Input Current Requirements

3-6

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Cover Removal

3-6

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Terminal Identification

3-7

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AC Line Connections

3-7

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Reduced Input Voltage Derating

3-7

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Power Disconnect

3-7

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Protective Devices

3-8

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Three Phase Wire Size and Protection Devices

3-8

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3 Phase Installation

3-9

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115VAC 1 Phase Wire Size and Protection Devices

3-10

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230VAC Single Phase Derating for Three Phase Controls

3-11

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Motor Brake Connections

3-12

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Optional Dynamic Brake Hardware

3-12

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Inputs and Outputs

3-13

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Analog Inputs

3-13

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Analog Output

3-14

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Relay Outputs

3-14

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External Trip Input

3-14

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Summary of Contents for ID15J1F50-ER

Page 1: ...Series 15J Inverter Control 7 04 MN715J Installation and Operating Manual...

Page 2: ...3 3 System Grounding 3 3 Line Impedance 3 4 Line Reactors 3 4 Load Reactors 3 4 Input Current Requirements 3 6 Cover Removal 3 6 Terminal Identification 3 7 AC Line Connections 3 7 Reduced Input Volta...

Page 3: ...tment using Local Speed Reference 4 4 Speed Adjustment using Arrow Keys 4 4 Display Mode 4 5 Adjusting Display Contrast 4 5 Display Screens 4 6 Fault Log Access 4 6 Diagnostic Information Access 4 7 P...

Page 4: ...lay 6 2 Control Specifications 6 2 Analog Inputs 6 3 Analog Output 6 3 Digital Inputs 6 3 Digital Outputs 6 3 Fault Indications 6 3 Ratings 6 4 Terminal Tightening Torque Specifications 6 4 Mounting D...

Page 5: ...iv Table of Contents MN715J...

Page 6: ...ntrol Refer to Section 3 Physical Installation procedure 3 Connect AC power Refer to Section 3 AC Line Connections 4 Connect the motor Refer to Section 3 AC Line Connections Quick Start Checklist Chec...

Page 7: ...motor data in the Level 2 Motor Data block parameters Motor Rated Amps FLA Motor Rated Speed base speed Motor Rated Frequency Nameplate 7 If External Dynamic Brake hardware is used set the Level 2 Br...

Page 8: ...to determine the optimum operating mode for the application These choices are programmed using the keypad as explained in the programming section of this manual Limited Warranty For a period of two 2...

Page 9: ...ed personnel should attempt the start up procedure or troubleshoot this equipment WARNING Do not use motor overload relays with an automatic reset feature These are dangerous since the process may inj...

Page 10: ...ermostat leads at J4 17 or J4 18 as the control may be damaged Use a dry contact type that requires no external power to operate Caution Disconnect motor leads T1 T2 and T3 from control before you per...

Page 11: ...2 4 General Information MN715J...

Page 12: ...and maintenance the control should be mounted on a smooth non flammable vertical surface Table 3 1 lists the Watts Loss ratings for enclosure sizing 2 At least two inches clearance must be provided on...

Page 13: ...lock washers Extended 8 32 screws socket fillister are required if the mounting surface is thicker than 12 gauge and is not tapped clearance mounting holes Remote keypad mounting template A tear out c...

Page 14: ...used Connectors are to be installed using crimp tool specified by the manufacturer of the connector Only Class 1 wiring should be used System Grounding Baldor Controls are designed to be powered from...

Page 15: ...ontinuous load If providing your own line reactor use the following formula to calculate the minimum inductance required Table 3 3 lists the input current required for this calculation L VL L 0 01 I 3...

Page 16: ...le Route all 4 wires T1 T2 T3 and motor ground together in conduit or shielded cable Connect all wires including motor ground inside the motor terminal box Ground per NEC and Local codes Note A line r...

Page 17: ...101 ER 10 0 ID15J203 ER 11 0 ID15J403 ER 5 5 ID15J205 ER 15 0 ID15J405 ER 9 0 ID15J407 ER 10 0 ID15J410V ER 13 0 Cover Removal The cover is made of plastic and could be damaged during removal if handl...

Page 18: ...the control wait at least 5 minutes after power disconnect for residual voltage across the bus capacitors to discharge Reduced Input Voltage Derating All power ratings stated in Section 6 are for the...

Page 19: ...60VAC Buss FRS Three Phase Wire Size and Protection Devices Table 3 4 Three Phase Wire Size and Protection Devices 230VAC Controls Control Po er Input Fuse Wire Gauge Control Power Input Fuse Wire Gau...

Page 20: ...ations Figure 3 4 3 Phase AC Power and Motor Connections L1 L2 L3 L1 L2 L3 Earth AC Motor Note 2 Note 3 Baldor Series 15J Control Optional Line Reactor Note 1 Note 3 Note 3 A1 B1 C1 A2 B2 C2 T1 T2 T3...

Page 21: ...er temperature smaller gauge wire may be used per NEC and local codes Recommended fuses are based on 40 C ambient maximum continuous control output current and no harmonic current Figure 3 5 Single Ph...

Page 22: ...wire sizes are based on 75 C copper wire 1 line impedance Higher temperature smaller gauge wire may be used per NEC and local codes Recommended fuses are based on 40 C ambient maximum continuous cont...

Page 23: ...are Dynamic Brake DB Hardware must be installed on a flat non flammable vertical surface for effective cooling and operation See Figure 3 7 for terminal identification See Appendix A of this manual fo...

Page 24: ...ntroller is set to Standard Run 7 Speed Fan Pump 2 Wire Fan Pump 3 Wire Process Control 3 SPD ANA 2Wire 3 SPD ANA 3Wire EPOT 2Wire or EPOT 3Wire not Keypad The single ended analog input 1 can be used...

Page 25: ...tat or overload relay should be a dry contact type with no power available from the contact If the motor thermostat or overload relay activates the control will automatically shut down and give an ext...

Page 26: ...parameter in the Level 1 Input programming Block Available operating modes include Keypad Standard Run 3 Wire 7 Speed Fan Pump 2 Wire Fan Pump 3 Wire Process Control 3 Speed Analog 2 Wire 3 Speed Ana...

Page 27: ...p input is used to cause a fault condition during a motor over temperature condition The External Trip input J4 17 must be connected and the External Trip parameter in the Level 2 Protection block mus...

Page 28: ...osed Preset Speed 3 Open Closed J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN motor decels to stop depending on Keypad...

Page 29: ...ed 6 Open Closed Closed Preset Speed 7 Open Closed Open J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depending on...

Page 30: ...n Open commands including the keypad Preset Speed 2 Closed Open J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depen...

Page 31: ...ed 1 Open Open commands including the keypad Preset Speed 2 Closed Open J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN m...

Page 32: ...ect parameter CLOSED selects the closed loop feature of the Process Control mode Note The process will run in one direction For example if the forward line J4 11 is closed the process will only run in...

Page 33: ...Speed 3 Open Closed J4 11 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Forward motor rotation J4 12 OPEN motor decels to stop depending on Keypad Stop mode CLOSED starts Reve...

Page 34: ...Closed Open Preset Speed 2 Closed Closed Preset Speed 3 Open Closed J4 11 Momentary CLOSED starts Forward motor rotation J4 12 Momentary CLOSED starts Reverse motor rotation J4 13 Momentary OPEN moto...

Page 35: ...enable operation in the Reverse direction J4 13 OPEN for normal speed mode Terminal strip speed source is selected in the Level 1 Input block ANA CMD Select parameter CLOSED to enable the Electronic...

Page 36: ...arts Reverse motor rotation J4 13 Momentary OPEN motor decels to stop depending on Keypad Stop mode J4 14 OPEN selects ACC DEC S CURVE group 1 CLOSED selects group 2 J4 15 Momentary CLOSED increases m...

Page 37: ...keypad display 2 Set the Level 1 Input block Operating Mode to Keypad 3 Set the Level 2 Output Limits block MIN Output FREQ parameter 4 Set the Level 2 Output Limits block MAX Output FREQ parameter 5...

Page 38: ...ogrammed jog speed After the jog key has been pressed use the FWD or REV keys to run the motor in the direction that is needed The JOG key is only active in the local mode FWD Press FWD to initiate fo...

Page 39: ...eter value Y UP Arrow Press Y to change the value of the parameter being displayed Pressing Y increments the value to the next greater value Also when the fault log or parameter list is displayed the...

Page 40: ...ection of the LOCAL Mode overrides any remote or serial control inputs except for the External Trip input Local Enable Input or STOP input The control can operate the motor in three 3 different ways f...

Page 41: ...ns value by one digit Press ENTER key Save new value and return to display mode Press FWD or REV key Motor runs FWD or REV at commanded speed Press STOP key Motor stop command issued Speed Adjustment...

Page 42: ...ity to view diagnostic information and the fault log Adjusting Display Contrast When AC power is applied to the control the keypad should display the status of the control If there is no display visib...

Page 43: ...Fault Log Access When a fault condition occurs motor operation stops and a fault code is displayed on the Keypad display The control keeps a log of the last 31 faults If more than 31 faults have occur...

Page 44: ...e rated peak continuous current Press DISP key Real time opto inputs relay outputs states 0 Open 1 Closed Press DISP key Display of Analog Inputs Press DISP key Displayed in Process Control mode only...

Page 45: ...ed with a P in the lower left hand corner of the keypad display If a parameter is displayed with a V the setting may be viewed but not changed while the motor is operating If the parameter is displaye...

Page 46: ...operation Press PROG key Access programming mode Press Y or B key Scroll to Level 1 Input Block Press ENTER key Access Input Block Press ENTER key Access Operating Mode Press Y key Scroll to make you...

Page 47: ...actory settings Action Description Display Apply Power If no faults and programmed for LOCAL operation Press PROG key Enter program mode Press Y or B key Scroll to Level 2 Blocks Press ENTER key Selec...

Page 48: ...Accel Decel Rate Analog Scale Accel Time 1 Decel Time 1 Keypad Setup S Curve 1 Keypad Stop Key Accel Time 2 Keypad Stop Mode Decel Time 2 Keypad Run FWD S Curve 2 Keypad Run REV Keypad Jog FWD Jog Set...

Page 49: ...nt Command Restart Auto Man Set PT Adj limit Restart Fault Hr At Setpoint Band Restart Delay Process PROP Gain Language Select Process INT Gain Factory Settings Process DIFF Gain Security Control Skip...

Page 50: ...S Curve Example Output Frequency Accel Time 0 Max Accel S Curves 20 20 0 Curve 40 Curve Output Frequency Decel Time 0 Max Decel S Curves 20 20 0 Curve 40 Curve Example Maximum Output frequency 100 Hz...

Page 51: ...D Offset Provides an offset to the Analog Input to minimize signal drift For example if the minimum speed signal is 1VDC instead of 0VDC the ANA CMD Offset can be set to 10 so the minimum voltage inpu...

Page 52: ...output becomes active This is useful when another machine must not start or stop until the motor exceeds a predetermined speed Overload Set Point When the output current exceeds this value the overlo...

Page 53: ...or wider constant horsepower speed range than is normally available with the motor Torque Boost Adjusts the amount of motor starting torque The boost adjustment alters the output voltage to the motor...

Page 54: ...the 3PT Volts parameter Max Output Volts The maximum output voltage available to the motor from the control This is useful if the motor rated voltage is less than the input line voltage In some cases...

Page 55: ...ive to shut down Foldback Protect OFF Foldback protection is disabled ON Acceleration rate is extended automatically to help prevent overcurrent trips during rapid acceleration MISCELLANEOUS Restart A...

Page 56: ...the motor nameplate If Motor Rated SPD 1750 RPM and Motor Rated Freq 60 Hz the Keypad Display will show 1750 RPM at 60 Hz and 875 RPM at 30Hz Motor Rated Freq The rated frequency of the motor listed o...

Page 57: ...low value of the process feedback signal as a high feedback signal and a high value of the process feedback signal as a low feedback signal Setpoint Source The source input reference signal type to w...

Page 58: ...Synchro Starts feature as a percentage of the V Hz ratio defined by the Max Output Volts Base Frequency This Sync Scan V F percentage value is multiplied by the Max Output Volts Base Frequency value...

Page 59: ...4 22 Programming and Operation MN715J...

Page 60: ...tion The procedure to access the fault log and diagnostic information is also provided Before consulting the factory check that all power and control wiring is correct and installed per the recommenda...

Page 61: ...oll to the desired language Press ENTER Saves selection and exits to display mode English Spanish French German Italian Portuguese LANGUAGE SELECT SELECCION IDIOMA SELECTION LANGUE SPRACHAUS WAHL SELE...

Page 62: ...ed peak continuous current Press DISP key Real time opto inputs relay outputs states 0 Open 1 Closed Press DISP key Display of Analog Inputs Press DISP key Displayed in Process Control mode only Displ...

Page 63: ...DISP to scroll to the Fault Log entry point Press ENTER key Display first fault type and time fault occurred Press Y key Scroll through fault messages Press ENTER key Scroll to diagnostic info block P...

Page 64: ...eat Sink Temp Control heatsink exceeded upper temperature limit Hardware Protect A general hardware fault was detected but cannot be isolated Ground Fault detected output current leakage to ground or...

Page 65: ...isolate power problem Hardware Protect Output current motor current leakage to ground Disconnect wiring between control and motor Turn power OFF then ON cycle power Retry test If Ground Fault is clear...

Page 66: ...dition detected greater than 250 of rated output current Turn power OFF then ON cycle power If error occurred while ramping motor check motor coupling and load Increase Accel time Increase Decrease to...

Page 67: ...h at low speed Misalignment of coupling Check motor load coupling alignment Faulty motor Replace with a Baldor Motor Regen RES Power Incorrect dynamic brake parameter Check Resistor Ohms and Resistor...

Page 68: ...several hundred volts in the control circuit These spikes can induce several volts of noise in an adjacent wire that runs parallel to a control circuit wire Figure 5 4 illustrates noise suppression fo...

Page 69: ...as possible Capacitive coupling within the motor windings produces transient voltages between the motor frame and ground The severity of these voltages increases with the length of the ground wire In...

Page 70: ...ng Keypad 0 5VDC 0 10VDC 4 20mA 0 20mA Frequency Setting Potentiometer 5kW or 10kW 1 2 Watt Rated Storage Temperature 30 C to 65 C Operating Conditions Voltage Range 115 VAC Models 230 VAC Models 460...

Page 71: ...er Frequency 2 5 5 0 and 7 5kHz Transistor Type IGBT Insulated Gate Bipolar Transistor Transistor Rise Time 2500 V msec dv dt Torque Boost Automatic adjustment to load Standard 0 to 15 of input voltag...

Page 72: ...puts 7 Inputs Digital Inputs 7 Assignable Input Impedance 6 8kW Closed contacts standard Leakage Current 10mA Maximum Digital Outputs 1 Output Relay Output N O and N C 1 Assignable Rated Voltage 230VA...

Page 73: ...1 6 0 9 0 12 0 ID15J202 ER 230 230 2 1 5 6 8 10 2 13 4 ID15J203 ER 230 230 3 2 2 9 6 14 4 19 2 ID15J205 ER 230 230 5 3 7 15 2 22 8 30 4 ID15J401 ER 460 460 1 0 75 2 1 3 2 4 2 ID15J401F5 ER 460 460 1...

Page 74: ...g Dimensions 0 870 22 0 20 5 4 396 112 7 210 183 7 602 193 B A A 5 235 133 for 230VAC 5hp and 460VAC 7 5 10hp A 4 485 114 for all other sizes B 4 886 124 for 230VAC 5hp and 460VAC 7 5 10hp B 4 834 123...

Page 75: ...6 6 Specifications and Product Data MN715J...

Page 76: ...not exceed the available drive braking torque and time rating The drive braking torque is limited to the available peak current and peak current time rating of the control If the peak current or peak...

Page 77: ...sistor If dynamic braking is required use an optional external RGA brake resistor See RGA assemblies RGA Assemblies include braking resistors completely assembled and mounted in a NEMA 1 enclosure A l...

Page 78: ...ntinued Table A 3 Dynamic Braking Resistor Assemblies RGJ HP Input Volts Min Ohms Continuous Watts Volts Ohms 100 200 300 0 33 7 5 115 230 60 RGJ160 RGJ260 RGJ360 2 10 460 120 RGJ1120 RGJ2120 RGJ3120...

Page 79: ...A 4 Dynamic Brake Hardware MN715J...

Page 80: ...PRESET SPEED 6 0 Max Output Freq 0 00Hz PRESET SPEED 7 0 Max Output Freq 0 00Hz ACCEL DECEL RATE Block Parameter Adjustable Range Factory Setting User Setting ACCEL TIME 1 000 1 to 600 0 Seconds 10 0...

Page 81: ...INVERSE OFF ON OFF ANA CMD OFFSET 20 0 to 20 0 0 0 ANA CMD GAIN 80 0 to 120 100 0 ANA CMD FILTER 0 6 1 OUTPUT Block Parameter Adjustable Range Factory Setting User Setting RELAY OUTPUT Ready Zero Spee...

Page 82: ...STOP MODE Regen Braking Coast No Regen Regen Braking KEYPAD RUN FWD OFF ON ON KEYPAD RUN REV OFF ON ON KEYPAD JOG FWD OFF ON ON KEYPAD JOG REV OFF ON ON SWITCH ON FLY OFF ON OFF LOC HOT START OFF ON O...

Page 83: ...ELLANEOUS Block Parameter Adjustable Range Factory Setting User Setting RESTART AUTO MAN Automatic Manual MANUAL RESTART FAULT HR 00 10 0 RESTART DELAY 000 120 Seconds 0S LANGUAGE SELECT English Spani...

Page 84: ...0 60 0 Seconds 3 0S BRAKE ON START OFF ON OFF START BRAKE TIME 00 0 60 0 Seconds 3 0S PROCESS CONTROL Block Parameter Adjustable Range Factory Setting User Setting PROCESS FEEDBACK 0 10 Volts 0 5 Vol...

Page 85: ...50 00Hz 0 00Hz SKIP FREQ 2 0 Max Output Freq 0 00Hz SKIP BAND 2 0 50 00Hz 0 00Hz SKIP FREQ 3 0 Max Output Freq 0 00Hz SKIP BAND 3 0 50 00Hz 0 00Hz SYNCHRO STARTS Block Parameter Adjustable Range Facto...

Page 86: ...Appendix C Remote Keypad Mounting Template MN715J Remote Keypad Mounting Template C 1...

Page 87: ...ng Template Four Places Tapped mounting holes use 29 drill and 8 32 tap Clearance mounting holes use 19 or 0 166 drill 4 00 2 500 1 250 1 340 4 810 5 500 1 11 16 diameter hole Use 1 25 conduit knockou...

Page 88: ...HESTER ROAD MEMPHIS TN 38118 PHONE 901 365 2020 FAX 901 365 3914 TEXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE...

Page 89: ...ax 479 648 5792 CH TEL 41 52 647 4700 FAX 41 52 659 2394 D TEL 49 89 90 50 80 FAX 49 89 90 50 8491 UK TEL 44 1454 850000 FAX 44 1454 859001 I TEL 39 11 562 4440 FAX 39 11 562 5660 AU TEL 61 29674 5455...

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