Template 56377 10-05-12
5
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. © Copyright 2009 Balboa Water Group.
59293-01_59294-01_59295-01_B 05-10-21
Wiring Diagram for Integral Heater Version
Hardware Setup
OPTIONAL 120VAC CONFIG
FOR SETUPS 5 - 7 ONLY
WIRING SHOWN IS FOR A 120VAC-ONLY SYSTEM
FOR A 240V HEATER, MAKE THE FOLLOWING CHANGES:
1. TB1 MUST BE WIRED WHT-1, BLK-2, RED-3
2. MOVE J46 AND J38 WIRES FROM AREA 3 TO AREA 1
3. MOVE J24 JUMPER TO THE 240V POSITION
4. CHANGE F3 FUSE BACK TO 0.1A SLO-BLOW
5. PUT J31 JUMPER ON 2 PINS
A3
A2
SWITCHES #2 & #3
SHOULD BE SET TO OFF
WHEN SYSTEM IS
CONFIGURED AS 120VAC.
OFF
ON
PUMP 1, OZONE, AND CIRC MUST ALL BE 120V IN THIS CONFIGURATION.
WHT
GFCI
BLK
GRN
WITH
GFCI
CORD,
SERVICE
IS 12A
MAX.
16A
SERVICE
REQUIRES
WALL-MOUNT 20A
GFCI / BREAKER.
TB1
1
2
3
1
2
J4
J8
J18
J51
J1
J27
3
J20
J10
J12
J88
J52
J38
AV
J46
PUMP1
CIRC
OZONE
J24 JUMPERS MUST BE IN
120V POSITIONS AS SHOWN
HERE WHEN HEATER IS
CONFIGURED AS 120VAC.
J31
J31 JUMPER MUST BE ON
1 PIN WHEN HEATER IS
CONFIGURED AS 120VAC.
J31
J31 JUMPER MUST
BE ON 2 PINS
WHEN HEATER IS
CONFIGURED AS 240VAC.
J24 JUMPER
MUST BE IN
240V POSITION
AS SHOWN HERE
WHEN HEATER
IS CONFIGURED
AS 240VAC.
120V
120V
240V
J24
120V
120V
240V
J24
F3 0.16A SLO-BLOW
F3 FUSE MUST BE REPLACED BY A
0.16A SLO-BLOW FUSE (SUPPLIED
WITH PACK) WHEN HEATER IS
CONFIGURED AS 120VAC. SAVE THE
ORIGINAL 0.1A FUSE IN CASE THE
HOMEOWNER WANTS TO CONVERT BACK
TO A 240VAC HEATER.
F3 0.1A SLO-BLOW
F3 FUSE MUST
BE RESTORED
TO THE 0.1A
SLO-BLOW
FUSE WHEN
HEATER IS
CONFIGURED
AS 240VAC.
WHT
BLK
RED
1
2
3
J110
LOCATION
DEVICE
VOLTS
MAX AMPS FROM
TO
J9
2/1-SP PUMP 1
240V** 12A MAX
J46
AREA 3
J19
CIRC PUMP
240V**
2A MAX
J21
OZONE
0.5A
CIRC AND OZONE LINE 1 CONNECTION
J51, J52
AREA 2
J33
TV / AV
120V*
4A
J38
AREA 1
J11 & J13
J15
SPA LIGHT
10V
1A
*FOR 240V AV, MOVE J38 WIRE TO AREA 3
**PUMP 1, CIRC AND OZONE ALL MUST BE THE SAME VOLTAGE.
HEATER
EXPANDER X-B
J3
BLOWER
K1
J6
J2
W12
OPTIONAL EXPANDER X-B PN 59231
LOCATION
DEVICE
VOLTS
AMPS
FROM
TO
FROM
TO
J6
BLOWER
240V
4A
W12
AREA 3
J3
J55
CONNECT TO J55
CONNECT TO AREA 3
CONNECT TO J5
F5 10A 250V
USED IN
SETUPS 3 & 4
ONLY
EXPANDER X-P
J4
PUMP 2
K1
J6
J2
W12
OPTIONAL EXPANDER X-P PN 59232
LOCATION
DEVICE
VOLTS
AMPS
FROM
TO
FROM
TO
J6
PUMP 2
240V
12A
W12
AREA 3
J4
J55
CONNECT TO J55
CONNECT TO AREA 3
CONNECT TO J5
USED IN
SETUPS 1 & 2
ONLY
SENSOR A
SENSOR B
5.5 kW HEATER
(1.4kW @120V)
240V
5.5 kW (1.4kW @120V)
GFCI-PROTECTED CIRCUIT REQUIRED
L2
(RED)
N/A
L1
(BLK)
N
(WHT)
WHT
BLK
RED
GRN
TORQUE RANGE
FOR TB1:
27-30IN.LBS.
ALL UNUSED SWITCHES SHOULD BE OFF
8
7
6
5
4
3
2
1
OFF POSITION
S1 SWITCH #
ON POSITION
*SWITCH # 6 SHOULD BE SET TO OFF UPON FINAL INSTALLATION.
NOTE: SWITCH A7 MUST BE OFF WHEN USING GRAPHIC
PANELS (TP800, TP900, OR SPATOUCH FAMILY).
NOT ASSIGNED
STANDARD MENUS
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
1 MIN HTR COOLDOWN (ELEC)
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
NOT ASSIGNED
SIMPLIFIED MENUS
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
5 MIN HTR COOLDOWN (GAS)
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
INSTEAD OF SETUP
#6, THIS SYSTEM
IS CONFIGURED
IN SETUP #:
1
F POLLING
1-SPEED 1-SPEED
NONE
X-P (PN 59232)
°F
2
NONE
2-SPEED 1-SPEED
NONE
X-P (PN 59232)
°F
3
F POLLING
1-SPEED
NONE
1-SPEED
X-B (PN 59231)
°F
4
NONE
2-SPEED
NONE
1-SPEED
X-B (PN 59231)
°F
5
F POLLING
1-SPEED
NONE
NONE
NONE
°F
6
NONE
2-SPEED NONE
NONE
NONE
°F
7
F POLLING
NONE
NONE
NONE
NONE
°F
SETUP #
CIRC PUMP
PUMP 1
PUMP 2
BLOWER
USER-INSTALLED EXPANDER TEMP SCALE
F4 1A SLO-BLOW
F5 1A SLO-BLOW
F3 0.1A SLO-BLOW
TB1
1
2
3
K5
K1
K2
K4
K3
F6 30A 250VAC
T1
J16
J17
J23
SERIAL
J5
REMOTE
RELAY
BOARD
J28
AUX FRZ
J35
J34
K7
K12
120V
120V
240V
J24
J9
PUMP 1
J19
J21
OZONE
J33
A/V
1
2
J4
J8
J18
J55
J3
J6
J51
J1
J27
J110
J13
HEATER 1
J2
J7
3
J20
J10
J12
J88
J22
ON
S1
J31
J30
J109
J15
LIGHT
J52
J46
J38
J11
HEATER 2
1
8
J56
J57
CIRC
TP (MAIN) PANELS
J34 OR J35
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
USE COPPER CONDUCTORS ONLY.
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
#6 AWG MIN. WIRE= 90°
CONNECT ONLY TO CIRCUITS PROTECTED BY A CLASS A GFCI.
A DISCONNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM
THE EQUIPMENT AND AT LEAST 5 FEET (1.52 M) FROM THE
INSIDE WALLS OF THE POOL, SPA, OR HOT TUB.
TOTAL OUTPUT AMP DRAW NOT TO
EXCEED MAX INPUT RATING OF SPA
USE EARTH GROUND CONNECTIONS
AS INDICATED INSIDE SYSTEM ENCLOSURE
EXPANDER BOARD MOUNTING HARDWARE
IS PRE-INSTALLED ON THIS MODEL.
NO EXPANDER BOARD IS USED
IN SEtUPS 5 - 7.
TORQUE RANGE
FOR HEATER
CONNECTIONS:
30 TO 35
IN. LBS.
04-30-21
WIFI
TRANSCEIVER
J34 OR J35
NOTE: SWITCH A7 SHOULD
BE OFF IF USING WIFI,
SINCE WIFI DOESN’T SUPPORT
SIMPLIFIED MENUS.
BP100UX PN 59293-01
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