86
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
6/22/13
Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Remove both nuts that secure the element in place. . . . . . 53
Removing a System Circuit Board. . . . . . . . . . . . . . . . 50
Removing BP Expander Board, an Alternate Way . . . . . . . 50
Restricting Operation (Locking the Panel). . . . . . . . . . . . 58
Safety and Electrical Systems . . . . . . . . . . . . . . . . . 20
Safety Trip - Pump Suction Blockage* – M033 . . . . . . . . . 68
Saving Settings . . . . . . . . . . . . . . . . . . . . . . . . . 56
Saving Your Dolphin Address . . . . . . . . . . . . . . . . . . 75
Scrolling TP400/TP600 Messages . . . . . . . . . . . . . . . 68
Sensor A Fault, Sensor B Fault – Sensor A: M031, Sensor B: M032
62
Sensor Balance is Poor – M015. . . . . . . . . . . . . . . . . 69
Sensor Balance is Poor* – M026 . . . . . . . . . . . . . . . . 69
Sensor Failure – Sensor A: M031, Sensor B: M032 . . . . . . 69
Sensor Location BP500, on Logic Board . . . . . . . . . . . . 41
Sensor Pins: At times, a protective coating may on accident coat
the sensor pins during manufacturing. Those pins may need to be
scraped and the sensors plugged back in. . . . . . . . . . . . 49
Sensors are out of sync -- Call for service* – M026 . . . . . . 62
Sensors are out of sync – M015 . . . . . . . . . . . . . . . . 62
Service Tools Required . . . . . . . . . . . . . . . . . . . . . . 7
SETP (Current Setup) . . . . . . . . . . . . . . . . . . . . . . 67
Side View: Depress Tab to Unlock Connector . . . . . . . . . 52
SIG (Configuration Signature) . . . . . . . . . . . . . . . . . . 67
Simplified Menus . . . . . . . . . . . . . . . . . . . . . . . . 72
Software Setups . . . . . . . . . . . . . . . . . . . . . . . . 44
Software Setups (BP2500) . . . . . . . . . . . . . . . . . . . 47
Some Troubleshooting Scenarios . . . . . . . . . . . . . . . . 21
Spa Control Systems . . . . . . . . . . . . . . . . . . . . . . . 1
Spa Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SSID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
SSID (Software ID) . . . . . . . . . . . . . . . . . . . . . . . 67
SW _ (Dip Switch Settings) . . . . . . . . . . . . . . . . . . . 67
System Box Wire Gauge Check . . . . . . . . . . . . . . . . . 17
System Information . . . . . . . . . . . . . . . . . . . . . . . 59
System Model . . . . . . . . . . . . . . . . . . . . . . . . . 59
TB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TB1 Marking on Board . . . . . . . . . . . . . . . . . . . . . 18
Temp Display . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Temperature & High-Limit Sensor Ohm Table . . . . . . . . . 23
Temp Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Terminal Block 1 & F5 Fuse on a BP500 Power Board, 240V Setup
18
Terminal Block 1 & F6 Fuse on a BP2000 Board . . . . . . . . 18
Testing a Fuse: Check continuity with the fuse removed . . . . 33
Testing low speed and High Speed at the AMP Connector . . 43
Testing Sensor Pins . . . . . . . . . . . . . . . . . . . . . . . 49
Test Menu Access (S1, Switch 1 ON) . . . . . . . . . . . . . . 44
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test software installed . . . . . . . . . . . . . . . . . . . . . 62
Test the Amperage Draw . . . . . . . . . . . . . . . . . . . . 19
The clock has failed* – M020 . . . . . . . . . . . . . . . . . 62
The Control System is in Test Mode if 102˚T appears. (In this case
°F or °C is replaced by °T.) . . . . . . . . . . . . . . . . . . . 44
The Dolphin
TM
Remote . . . . . . . . . . . . . . . . . . . . . 74
The Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . 70
The following ranges represent general parameters for many
different motors and applications. Check the device label or with
the spa manufacturer to get accurate amperage draws. . . . 23
The GFCI test failed (System Could Not Test the GFCI) – M036 62
The Ground Fault Circuit Interrupter (GFCI) . . . . . . . . . . . 61
The heater is dry* – M027 . . . . . . . . . . . . . . . . . . . 59
The heater is too hot* – M030 . . . . . . . . . . . . . . . . . 59
The heater may be dry* – M028 . . . . . . . . . . . . . . . . 59
The Logic Board must be removed to acess and remove the heater
wires, shown in red. . . . . . . . . . . . . . . . . . . . . . . 53
The preferred way to check for fuse continuity is with the fuses
removed from the circuit. . . . . . . . . . . . . . . . . . . . . 33
There are three 30A pump fuses in the BP2000G1 spa control
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
These readings should be taken under peak load conditions. . 19
The settings have been reset (Persistent Memory Error)* – M021
62
The Utilities Menu contains the following: . . . . . . . . . . . 63
The water flow has failed* – M017 . . . . . . . . . . . . . . 59
Index of Paragraph Topics (cont.)