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Copyright 2022 Baker Hughes Company.

2 | PV 62X / PV 62X-IS Instruction Manual–English

8. Moulded compartment for the DPI

 

620G / DPI

 

620

-

IS calibrator. It has electrical connections 

and a mechanical latch to hold the calibrator in position.

9. Push-button mechanism to release the DPI

 

620G / DPI

 

620

-

IS calibrator.

10. Hydraulic refill valve. Close the refill valve to seal off all pressure and refill the pressure 

mechanism with fluid. Open the refill valve to use the volume adjuster (12) to increase or 

decrease the pressure.

11. Volume adjuster. This control increases or decreases the pressure / vacuum. When the 

necessary pressure or vacuum has been set using the pump (14), use the volume adjuster 

to make fine adjustments.

12. Volume adjuster wheel with fold-in handle. The refill valve (5) or (10) sets the operation of 

the volume adjuster wheel: Full control or refill.
i.

Full control: Open the refill valve (5) or (10) to have full control to increase or decrease 

the pressure. Turn the volume adjuster clockwise to increase the pressure. Turn the 

volume adjuster counter-clockwise to decrease the pressure.

ii.

Refill: Close the refill valve (5) or (10) to refill the pressure mechanism. Turn the volume 

adjuster fully counter-clockwise. Then turn the volume adjuster clockwise to refill the 

pressure mechanism.

Note: 

At high pressures, it is easier to turn the wheel with the handle folded in.

13. Pressure / vacuum selector to set the pump operation: (+)

 

pressure, (

-

)

 

vacuum. Release all 

pressure in the system before turning the pressure / vacuum selector. Sudden changes in 

pressure can damage the pump mechanism.

14. Pump mechanism. Use the pump mechanism to create the necessary pressure or vacuum. 

The volume adjuster (11) or (12) can be used to make fine adjustments.

15. Carrying strap with a carry handle and a shoulder strap.

2.  Connect / Disconnect the Equipment Under Test

2.1  Introduction

The test port uses “Quick fit” pressure adaptors. These are easy to remove, change and install. 

The “Quick fit” adaptors are available in NPT and BSP (parallel) thread types. Adaptors for other 

thread types are available from Druck.

WARNING  

Pressurized gases and fluids are dangerous. Before you connect 

or disconnect pressure equipment, safely release all pressure.

CAUTION  

To prevent damage to the pressure station, do not let dirt get into 

the pressure mechanism. Before you connect equipment, make sure it is clean.

Summary of Contents for Druck PV 62X

Page 1: ...Druck com PV 62X PV 62X IS Pneumatic Hydraulic Pressure Stations Instruction Manual...

Page 2: ......

Page 3: ...ECEx and ETL approved intrinsically safe versions are available for use in hazardous areas Summary of Functions This list gives a summary of the available pressure station functions Quick fit pressure...

Page 4: ...safety procedures this publication and the instructions for the accessories options and equipment you are using it with Read more safety conditions in the 132M9252 safety guide Model Pressure Range P...

Page 5: ...PV 622G PV 622 IS 5 4 1 Introduction 5 4 2 Release the Pressure 5 4 3 Operation 5 4 3 1 Vacuum Procedure 5 4 3 2 Pressure Procedure 6 5 Hydraulic Pressure Operation PV 623G PV 623 IS 6 5 1 Introductio...

Page 6: ...nstruction Manual English 7 Maintenance 12 7 1 Introduction 12 7 2 Repair 12 7 3 Cleaning 13 7 4 Draining the Unit PV 623G PV 623 IS Models 13 7 5 Leak Test 13 7 5 1 Preparation 13 7 5 2 Procedure 13...

Page 7: ...Chapter 2 3 Pressure and electrical connections for a PM 620 PM 620 IS PM 620T PM 620T IS module If a PM 620 PM 620 IS PM 620T PM 620T IS is not fitted use Druck blanking plug IO620 BLANK 4 Pneumatic...

Page 8: ...pressure ii Refill Close the refill valve 5 or 10 to refill the pressure mechanism Turn the volume adjuster fully counter clockwise Then turn the volume adjuster clockwise to refill the pressure mecha...

Page 9: ...sconnect the equipment under test from the pressure station test port 1 Safely release all pressure in the system See Section 3 2 for PV 621G PV 621 IS See Section 4 2 for PV 622G PV 622 IS See Sectio...

Page 10: ...y counter clockwise 2 To do equal adjustments up or down at the end of the procedure turn the volume adjuster to the middle of its range of operation Note To get the maximum vacuum turn the volume adj...

Page 11: ...tion of the pressure station controls 4 2 Release the Pressure To release all pressure in the system 1 Open the refill valve counter clockwise 1 turn 2 Open the pressure release valve counter clockwis...

Page 12: ...el with the handle folded in 7 If the volume adjuster reaches the end of its travel close the refill valve clockwise Note Whilst the refill valve is closed there is no change in pressure to the equipm...

Page 13: ...ollowing procedure describes how to fill the pressure station with hydraulic fluid and how to prime the system If priming a long hose keep the open end of the hose vertical to reduce trapped air 5 3 1...

Page 14: ...not put too much fluid into the reservoir Leave a small air gap at the top of the reservoir Note To prevent contamination use only one type of hydraulic fluid in the pressure station 5 Replace the pr...

Page 15: ...der test or the PM 620 PM 620 IS PM 620T PM 620T IS module 4 Open the refill valve 1 turn 5 Use the volume adjuster to adjust the pressure decrease increase Note At high pressures it is easier to turn...

Page 16: ...and eye protection A sufficiently large container to hold the hydraulic fluid Applicable materials to clean the pressure station refer to Chapter 7 5 6 2 Procedure 1 Release the pressure Section 5 2 2...

Page 17: ...m and repeat steps 3 and 4 Note To prevent contamination use only one type of hydraulic fluid in the pressure station 6 Pressure Relief Valve PRV 6 1 Introduction Use a pressure relief valve PRV to li...

Page 18: ...cable pressure indicator to the test port or use a DPI 620G DPI 620G IS calibrator with a PM 620 PM 620 IS PM 620T PM 620T IS module 2 Remove the plastic cap from the end of the PRV 3 Set the necessar...

Page 19: ...PM 620 PM 620 IS module PV 621G PV 621 IS models P N PM620 13G PM620S 13G 20 bar PV 622G PV 622 IS models P N PM620 165G PM620S 165G 100 bar PV 623G PV 623 IS models P N PM620 23A PM620 23A 1000 bar...

Page 20: ...Goods Material Procedure If the unit requires calibration or is defective return it to the nearest Druck Service Centre listed at Druck com Contact the Service Department to obtain a Return Goods Mate...

Page 21: ...100 bar 13 5 to 1500 psi 0 to 1000 bar 0 to 15000 psi Minimum resolution with a typical test volume 0 001 bar 0 0145 psi 0 005 bar 0 0725 psi 0 1 bar 1 45 psi Pressure system volume 1 V1 Volume adjus...

Page 22: ...20 PRV P5 Pneumatic 100 bar 1500 psi 60 to 100 bar 870 to 1 500 psi IO620 PRV P6 Pneumatic 3 bar 45 psi 1 1 to 3 bar 16 to 45 psi IO620 PRV P7 Pneumatic 12 bar 170 psi 6 1 to 12 bar 90 to 170 psi IO62...

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