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Table  of  Contents 

Description

1.  Technical  Specifications

1

2.  Identification  Data

3

3.  Location  of  Parts

5

4.  Steering  cum  Ignition  lock

8

5.  Fuel  Tank  Cap  /  Fuel  Tap

9

6.  Speedometer  Details

10

7.  Speedometer  Setting

12

8.  Control  Switches

14

9. Rear  seat  /  Tool  kit

16

10. Front  Seat  /  Battery

17

11. Fitment  of  Front  &  Rear  Seat

18

12.  Removal  &  Fitment  of  Side  Cover  LH  &  RH

19

13. Daily  Safety  Checks 

20

14. How  to  ride  your  Bike

21

15. Safe  Riding  Tips 

25

16. Engine  Oil

26

17. Wheels  -  Tube  less  Tyre 

27

18. Battery

28

19. Engine  Cooling  System  /  Coolant

29

20. Periodic  Maintenance  Information 

30

21. Brake  Fluid

32

22. Periodic  Maintenance  &  Lubrication  Chart

33

23. Non  Use  Maintenance

Notice:

The  description  and  illustration  in  this  booklet 

are  not  to  be  taken  as  binding  on  the 

manufacturers.

 

The  essential  features  of  the 

type  described  and  illustrated  herein  remaining 

unaltered.  Bajaj  Auto  Limited  reserves  the 

right  to  carry  out  at  any  moment  without 

being  obliged  to  bring  this  booklet  upto-date 

&  to  do  modifications  on  the  vehicle,  parts  or 

accessories  as  may  be  convenient  and 

necessary.

Safety and Warning information :

Caution  : 

This  indicates  that  a  potential 

hazard  which  could  result  in  vehicle 

damage,  if  advice  provided  is  not 

followed.

Warning  : 

This  indicates  that  a  potential 

hazard  or  injury  to  you  or  other  persons  & 

to  the  vehicle  can  happen,  if  advice 

provided is not followed.

Summary of Contents for Pulsar AS 200

Page 1: ...e Fluid 32 22 Periodic Maintenance Lubrication Chart 33 23 Non Use Maintenance Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential...

Page 2: ...pply Engine Cooling Liquid cooling Starting Aid Electric starter Front Brake Hydraulic Disc type Rear Brake Hydraulic Disc type Fuel Tank Capacity Full 12 liters Usable Reserve 2 4 liters Unusable Res...

Page 3: ...pe Side Indicator lamp 10W Neutral Indicator Green LED Hi Beam Indicator Blue LED Turn Signal Indicator Green LED Side Stand Indicator LED Speedometer Lamp LED Rear No Plate Lamp 3W Horn 12V DC Batter...

Page 4: ...to identify your particular vehicle from others of the same model and type Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric 11 Digits 3 Frame Number Location For NS 20...

Page 5: ...ycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric...

Page 6: ...Location of Parts Pulsar NS 200 Front Fork Clutch Lever Fuel Tank Cap Manual Choke Lever Pillion Foot Rest Side Stand Gear Change Lever Digital Speedometer Disc Brake LED Tail Lamp 5 OFF ON...

Page 7: ...lsar NS 200 Grab Handle Pillion Seat Rider Seat Rear Disc Brake Radiator Coolant Level Indicator Coolant Tank Cap Rear Brake Pedal Paper oil Filter Front Brake Lever Rear Number Plate 6 MAX MIN Nitrox...

Page 8: ...Parts Pulsar AS 200 Grab Handle Pillion Seat Rider Seat Rear Disc Brake Radiator Coolant Level Indicator Coolant Tank Cap Rear Brake Pedal Paper oil Filter Front Brake Lever Rear Number Plate 7 Nitrox...

Page 9: ...k can be done on left side only To Unlock the Steering To unlock steering insert the key in steering cum ignition lock turn it clockwise to OFF or ON position Key A common key is used for Steering cum...

Page 10: ...ise and lift fuel tank cap Fuel Tank Cap gets locked when pushed back into place Fuel Tank Cap Fuel Tap Fuel Tank Cap 9 Fuel Tap Fuel tap has following positions Fuel Tap ON When fuel level is above R...

Page 11: ...When the transmission is in Neutral Neutral indicator will glow 5 Hi Beam Indicator When Headlight is ON Hi beam is selected with engine running Hi beam indicator will glow 6 charging 7 Low Oil Press...

Page 12: ...t blinks continuously when petrol level in tank reaches reserve level 1 bar or less 11 RPM crosses 9500 RPM 12 Service Reminder Spanner symbol glows when ODO meter reading reaches set Kms for service...

Page 13: ...er Reset Mode Set push button is provided for selecting resetting ODO TRIP1 TRIP2 LHS part of speedo console 1 Press Mode button for less than 2 sec Press Mode button for more than 15 sec Mode changes...

Page 14: ...than 1 sec Press Set button for less than 1 sec Press Mode Set button together for more than 2 sec Clock set Mode is selected no editing is carried out for more than 5 sec or Vehicle is started stops...

Page 15: ...hile overtaking Left Handle Bar Switches A High Low Switch When headlight is ON High or Low beam can be selected with this switch Hi beam indicator light located on Speedo console will light up when h...

Page 16: ...tarter when clutch lever is depressed with transmission in any gear It is recommended to start the engine with the transmission in neutral G Engine Kill Switch The engine kill switch is for emergency...

Page 17: ...ted below the Rear seat 2 rubber straps are provided to hold the tool kit Removal of Rear Seat Insert Key into lock A Turn the key clock wise Pull front end of Rear seat Take out Rear seat CAUTION Alw...

Page 18: ...t is located below Front seat Battery details are given in Battery Maintenance page no 28 Removal of Front Seat First remove Rear seat Remove Front seat mounting bolts B Pull back rear end of Front se...

Page 19: ...ch Front seat rear brackets C with the holes provided on chassis Tighten the bolts D Fitment of Rear Seat First make sure Front seat is fitted properly Place Rear seat in fitment location Insert brack...

Page 20: ...cover as described above Otherwise the lugs may break Fitment of Side Cover LH or RH Match Lug D provided on front portion of Side Cover with hole C provided on Chassis and press Side Cover inside Mat...

Page 21: ...n adjustment of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities ar...

Page 22: ...next higher or lower gear Open the throttle and release the clutch lever slowly and simultaneously 3 Moving Off Check that side stand is up retracted Depress the clutch lever st Shift into 1 gear Ope...

Page 23: ...regard downshifting and concentrate on applying brakes as hard as possible without skidding 5 Stopping the Vehicle Close the throttle completely Shift the transmission into neutral Bring the vehicle t...

Page 24: ...free performance of the vehicle During first 2000 kms running in period do not exceed following speed limits Always keep the speed below the limits mentioned in the table Do not rev the engine excessi...

Page 25: ...tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station preferably from same fuel dispenser Divide kilometers run fuel quantity filled Ensure...

Page 26: ...nted electrical electronic parts Do not obstruct engine cooling by adding mud protection sheet from front Safe Riding Tips Always wear Helmet while riding Your helmet should conform to appropriate Saf...

Page 27: ...level mark Engine Oil Capacity Refill at servicing 1200 ml During engine overhaul 1400 ml A B C D 26 Engine Oil Model Recommended Grade Pulsar SAE 20W50 API SL 200 NS AS Engine oil or JASO MA CAUTION...

Page 28: ...y Do not use patch method to remove puncture of tubeless tyre Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption Note Ensure tyres...

Page 29: ...ow to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more than 5 sec After 3 successive cranki...

Page 30: ...w into compensating coolant tank C When the temperature falls this surplus coolant is sucked back into the cooling system Warning During motorcycle operation the coolant gets very hot is under pressur...

Page 31: ...to cool expert Castrol Radicool Total coolant quantity 1000 ml 750 780 ml in radiator 220 230 ml expansion tank Coolant Top up Park vehicle perpendicular to the ground on level surface as mentioned in...

Page 32: ...t by bending outer electrode carefully Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos RG 6HCC LH A RH B 1 No BOSCH VR5NE Center C 0 7 to 0 8 mm Drive Chain Slackness Chain slackness will have to be adj...

Page 33: ...rings Method of O ring Chain Lubrication Park vehicle perpendicular to the ground on level surface as mentioned in page no 21 6 1 Clean the chain by using lint free cloth If excessive mud slush found...

Page 34: ...ace as mentioned in page no 21 6 1 with handle bar in straight ahead condition Always ensure that brake fluid level is above MIN mark given on inspection Window Brake Fluid Replacement Check Adjust br...

Page 35: ...Use caustic free detergent for washing Engine oil engine oil filter SAE 20W50 API SJ Grade Replace at every 5000kms And top up at every 2500 Kms If required Oil strainer Oil strainer cleaning at the...

Page 36: ...ery15000 Kms Brake fluid level top up replace Use recommended brake fluid DOT3 DOT4 Disc brake assly Check functionality leakage or any other damage Replace if damaged All cables rear brake pedal free...

Page 37: ...tand side stand pin Use recommended AP grease All fasteners tightness Engine foundation silent bushes General lubrication Clutch lever front brake lever Use recommended AP grease C A C A C A C A C A C...

Page 38: ...mmended to use specified grade only In case of any other engine oil of same specifications is used the frequency would be every 5000 kms As applicable to model More frequent cleaning is required while...

Page 39: ...revent rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air p...

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