Baja motorsports BR150-1 Setup Instructions Download Page 4

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Steering Wheel assembly

2. Loosen 8mm bolts on steering shaft bracket

and align steering shaft. Once steering shaft

is aligned, torque bolts to 17 ft.lbs.

3. Install steering wheel making sure large

opening is at top when steering is at center

position. Attach steering wheel with 6mm

bolts. Torque bolts to 8 ft.lbs. Attach bolt cover

to steering wheel, cover will snap in place.

Align

Steering wheel

bolt cover

Summary of Contents for BR150-1

Page 1: ...BR150 1 Go Kart Set Up Instructions Removal from crate 1 Remove cardboard carton REV A 062607...

Page 2: ...Hardware and parts Wheel covers Front wheels Rear wheels Gas tank Headrest Rear shock Steering wheel Steering wheel bolt cover...

Page 3: ...Hardware and parts Rear luggage carrier Brushguard A Brushguard B Brushguard C Brushguard D Brushguard E Brushguard F...

Page 4: ...eering shaft is aligned torque bolts to 17 ft lbs 3 Install steering wheel making sure large opening is at top when steering is at center position Attach steering wheel with 6mm bolts Torque bolts to...

Page 5: ...Front shock absorber attachment 4 Attach both front shock absorbers to top brackets on frame and lower a arm using M10X45 bolts and M10 nuts with 33ft lbs of torque...

Page 6: ...A arm attachment 5 Attach upper and lower a arms to left and right spindles using M12 nuts with 35ft lbs of torque Secure nut with cotter pin Cotter pin...

Page 7: ...Tie rod attachment 6 Attach left and right tie rod ends to left and right spindles using M10 nuts with 35ft lbs of torque Secure nut with cotter pin Cotter pin...

Page 8: ...acket with 33ft lbs of torque on both NOTE The other rear shock absorber will already be attached at the bottom You will need to attach the top of shock to frame 7 Remove rear stabilizer bar and throw...

Page 9: ...h 17ft lbs of torque Brushguard A Headrest and Brushguard installation Brushguard assembly complete 10 Attach brushguards B and C using M8x58 bolts and M8 nuts with 17ft lbs of torque Brushguards B an...

Page 10: ...s with 17ft lbs of torque 13 Attach brushguards E and F to brushguard B and C and the frame using M8x58 bolts and M8 nuts with 17ft lbs of torque Frame Note Install bolt with nut on rear side closests...

Page 11: ...s to hubs large wheels on back of kart and smaller wheels on front make sure arrow on wheel is pointing forward and valve stem is pointed outward Torque M10 nuts using 33ft lbs of torque Arrow must po...

Page 12: ...Attaching dust covers 15 Push dust covers over washers in center of the hubs and make sure they are secure...

Page 13: ...rier 16 Attach rear luggage carrier to frame using M8x51 bolts with 17ft lbs of torque 17 Attach luggage support bars to luggage carrier and frame using M8x37 bolts and M8 nuts with 17ftlbs of torque...

Page 14: ...Use 6mm Nuts and screws provided 19 Route tail light wire down the bottom of middle rack support Cable tie wire to support Bunch up excess wire and cable tie to top of engine mount Tail light Tail lig...

Page 15: ...47 bolts and M8 nuts with 17ft lbs of torque 21 Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp With clamp on fuel hose place over nipple on fuel v...

Page 16: ...tery until bottle is completely empty see figure 21 Discard empty electrolyte container in a waste area that is inaccessible to children and animals After filling let battery stand for at least 30 min...

Page 17: ...ery Attach battery strap to hold battery in place 22 Install battery into battery tray located under seat 23 Once battery is firmly seated in tray attach red positive wire to positive terminal on batt...

Page 18: ...manual WARNING This engine may be shipped with pack ing oil This oil should be drained and replaced with new oil as described in the owners manual Never attempt to start engine without first replacin...