Baileigh TS-1040E 30 Operator'S Manual Download | Manualshive

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17

17

ASSEMBLY

1

Remove the shipping brace

Pull the switch out of the saw cabinet and remove the shipping brace.

Shipping brace location

Motor cover install

2

Motor cover install

Install the door by inserting the door pins into the hinge sockets on the cabinet.

3

Handwheel install

Install the handle into the Blade Tilt & Height handwheel.

Handwheel handle install

Extension wings install

WARNING:

For your own safety, DO NOT connect the machine to the

power source until the machine is completely assembled and you read and
understand the entire instruction manual.

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Summary of Contents for TS-1040E 30

Page 1: ...Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other...

Page 2: ...ising and Tilting Mechanism 27 Adjusting Ripfence 27 Aligning Table T Slot Parallel with Blade 28 Adjusting 45 and 90 Degree Positive Stops 29 Miter Gauge Adjustment 29 OPERATION 31 Safety Precautions...

Page 3: ...Switch Parts List 46 FENCE BREAKDOWN 47 Fence Parts List 47 RAIL BREAKDOWN 48 Rail Parts List 48...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO NOT operate the table saw in areas where expl...

Page 9: ...safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection...

Page 10: ...uries 11 Push Sticks and Push Blocks When ripping narrow stock there is a risk of your hands and fingers contacting the rotating blade resulting in serious personal injury 12 Overloading machine By ov...

Page 11: ...a cut 27 Supporting Piece Part Provide adequate support to the sides and rear of the saw table for material that is extra wide and long 28 Keep visitors a safe distance from the work area 29 Keep chi...

Page 12: ...espiratory problems 39 Warning The dust generated by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust remov...

Page 13: ...Required Blade Body Thickness 0 063 0 079 1 6 2 0mm Required Blade Kerf Thickness 0 094 0 118 2 4 3 0mm Maximum Width of Dado 13 16 20mm Blade Tilt Left 0 45 Arbor Size 5 8 16mm Arbor Speed 3550 RPM A...

Page 14: ...vanadium CV or tungsten carbide tipped TCT and have a diameter of 10 255mm arbor size 5 8 16mm as well as a maximum width of 13 16 20mm are allowed for the main saw Saw blades made of high alloy high...

Page 15: ...heck the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes A Main table saw unit 1 B Extension wings 2...

Page 16: ...e or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coatin...

Page 17: ...10 Fence Lock Handle 2 Miter Gauge 11 Blade Tilt Handwheel 3 Blade Guard 12 Blade Height Handwheel 4 Fence 13 Blade Height Lock 5 Back rail 14 Table Tilt Scale 6 Right Extension Wing 15 On Off Switch...

Page 18: ...ine Transportation after unpacking When trans port the machine with a forklift firstly find the center of gravity of the machine insert the fork to the bottom of the machine and then rise or fall slig...

Page 19: ...ssembly take note of the following precautions and suggestions The machine is bolted to the pallet Before attempting any of the assembly procedures remove all of the loose parts and hardware from the...

Page 20: ...stall the door by inserting the door pins into the hinge sockets on the cabinet 3 Handwheel install Install the handle into the Blade Tilt Height handwheel Handwheel handle install Extension wings ins...

Page 21: ...ure that the table surface is flat If the outside end of extension wings tilts down or up use a strip of masking tape to shim the extension wing up or down Adjust the wings Install the Rail Fence Exte...

Page 22: ...ing or burning as it is fed through the cut Many woodworkers intentionally set up their fence in this manner Keep this in mind before adjusting your fence Checking fence parallelism Aligning rail tape...

Page 23: ...ers Switch install Miter gauge install 7 Install the miter gauge A Slide the miter gauge into the T slot on the left hand side of the blade 8 Install the blade The standard blade included with the saw...

Page 24: ...lace new blade on arbor Make sure saw blade teethpoint down at the front side of saw table Place flange and nut on arbor and securely snug blade in position G Replace the blade guard assembly table in...

Page 25: ...roperly installed it should look like Fig on right and should pivot freely so it touches the table surface in the down position It should also swing up high enough to accommodate the workpiece Knurled...

Page 26: ...th of saw blade cut F The distance of the riving knife from the gear rim must be between 3mm and 8mm measured radially through the center of the saw spindle As Fig 19 The highest point of the riving k...

Page 27: ...on before commencing machining Air current speed is 20m s for vacuum suction dust emission index When air current speed of dust collector device in accordance with EN12779 2004 is not lower than 20m s...

Page 28: ...a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or witho...

Page 29: ...mum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decrease...

Page 30: ...rip fence must be perfectly aligned with the table T slot to verify this align the edge of the rip fence with the table T slot and lower the locking lever A to lock in into place 2 Check to see if th...

Page 31: ...e T Slot Parallel with Blade 1 The table T slot must be aligned parallel with the blade Using a combination square A measure the distance from the back edge of the blade to the table T slot 2 Pivot bl...

Page 32: ...top against the front trunnion bracket when the blade is at 45 degrees to the table Recheck and adjust further if necessary Retighten lock nut A Miter Gauge Adjustment 1 Miter gauge supplied with saw...

Page 33: ...ter gauge is straight and tight against miter gauge so that the workpiece does not rock or rotate Always use both hands when operating the miter gauge 7 The miter gauge is used for crosscutting compou...

Page 34: ...ard operations of a fundamental nature The following methods feature safety As with all power tools there is a certain amount of hazard involved with the operation and use of the tool Using the tool w...

Page 35: ...a cut off gauge when crosscutting Never use the miter gauge in combination with the rip fence Ripping Ripping is the operation of making a lengthwise cut through a board The rip fence is used to posit...

Page 36: ...o control the exact width of groove A 1 4 groove is cut by using the two outside blades The teeth of the blades should be positioned so that the raker on one saw is beside the cutting teeth on the oth...

Page 37: ...verly tight Use a mill file to remove any nicks or dings from the infeed or outfeed tables Note Proper maintenance can increase the life expectancy of your machine Cleaning Cleaning the saw is relativ...

Page 38: ...CORD IS DISCONNECTED FROM THE POWER SOURCE 2 Lower the blade completely and then open the motor access cover 3 Loosen the hex nuts that secure the motor A Fig 34 and raise the motor fully to remove t...

Page 39: ...ACCURATE 45 AND 90 RIP CUTS 1 Positive stop s not adjusted properly 2 Tilt angle pointer not set properly 1 Check blade with square and adjust positive stop 2 Check blade with square and adjust pointe...

Page 40: ...abinet stand 2 Stand is on uneven floor 3 Damaged saw blade 4 Bad V belt s 5 V belts not tensioned properly 6 Bent pulley 7 Improper motor mounting 8 Loose hardware 1 Tighten all mounting hardware 2 R...

Page 41: ...38 38 TABLE SAW BODY BREAKDOWN...

Page 42: ...net Plate 1 5 Table 1 21 Flat Washer 5mm 12 6 22 Lock Washer 5mm 12 7 5 0 8 x 10mm Flat Head Screw 4 23 5 0 8 x 8mm Phlp Head Screw 10 8 Magnet 1 24 Dust Hood 4 1 9 Std Table Insert 1 25 Plate 1 10 Da...

Page 43: ...40 40 TRUNNION ASSEMBLY BREAKDOWN...

Page 44: ...ring 1 159 Pin 1 115 Motor Bracket 1 160 Screw 1 116 Spring 1 161 3CMI 4 Retaining Ring 1 117 Arbor Locking Bushing 1 162 Spring 1 118 Locking Pin W Knob 1 163 Handwheel 2 119 Bevel Stop Support 1 164...

Page 45: ...Trunnion 1 137 Rear Trunnion 1 182 Bushing 1 138 Shim Washer 1 183 Spring 1 139 Spring Plate 1 184 Wave Washer 1 140 5 0 8mm Fiber Hex Nut 1 185 90 Lock Collar 1 141 Mounting Plate 1 186 45 Lock Coll...

Page 46: ...43 43 BLADE GUARD BREAKDOWN...

Page 47: ...Phlp Hd Scr M6 1 x 25 1 345 Spacer 2 324 Flat Washer 6mm 2 346 Phlp Hd Scr M5 8 x 20 1 326 Top Guard 1 348 Flat Washer 5mm 10 327 Phlp Hd Scr M4 7 x 6 2 349 Pawl 2 328 Front Guard 1 350 Splitter 1 33...

Page 48: ...g 1 409 Flat Washer 4mm 1 402 Knob 1 410 Pointer 1 403 Spacer 1 411 Block 1 404 Miter Gauge 1 412 Stop Pin 1 405 Hex Nut 5 0 8mm 3 413 Bar 1 406 Pan Head Screw 5 0 8 x 20mm 3 414 Flat Head Screw 4 0 7...

Page 49: ...ping Screw ST3 5 x 18 2 208 Flat Washer 5mm 2 202 Switch Hy56 1 209 Connection Port 2 203 Switch Box 1 210 Serrated Washer 5mm 2 204 Circuit Breaker 10A 1 211 Switch Plate 1 205 Nut 1 212 Pan Head Tap...

Page 50: ...t M10 1 25 1 503 Set Screw M12 1 75 x 15 4 513 Phlp Hd Scr M5 8 x 25 2 504 Set Screw 2 514 Lock Washer 5mm 2 505 Hex Bolt M6 1 x 40 1 515 Fence Scale Window 1 506 Cam Foot 1 516 Fence Face 2 507 Lock...

Page 51: ...16 5 603 Lock Washer 10mm 2 613 Fence Insert 40 x 50 2 604 Socket Head Bol M10 1 5 x 25 2 614 Scale 1 605 Socket Head Bol M8 1 25 x 35 2 615 Guide Tube 1 606 Flat Washer 8mm 8 616 Flat Hd Scr M8 1 25...

Page 52: ...AL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 4...

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