Baileigh TN-200E Operator'S Manual Download Page 17

 

 

15 

15 

OPERATION 

 

 

 
The Baileigh 

TN-200E

 Pipe Notcher is a special tool used to cope Schedule 40 pipe, ranging in 

size from 1/4” up to 2”. 
When powered up, the motor rotates and drives the cutting mechanism in a continuous up and 
down motion. 
This notcher is based upon a nibbler design. While most notching may be completed at full 
depth, if the material is difficult to notch, especially at a weld seam, it is recommended to 
proceed in two or more cuts. 
 
1.  Lightly lubricate the cutter using a 

lightweight oil similar to a WD-40. 

2.  Clean the end of the pipe to remove dirt, 

burrs, metal chips and any foreign 
materials. These types of items may 
cause the blade to stick and not return 
freely. 

3.  Place the end of the pipe into the correct 

sized hole. 

 

Important: 

After a cut is made 

the scrap will usually fall through to the 
bottom of the machine. The scrap may be 
distorted from the cut and not fall through. 
This will cause the blade to stick and not 
return to the open position. Stop the motor, 
remove the cover, lightly tap on the cutter 
body with a soft mallet to free the lodged 
piece. Install the cover. 
 
4.  After the first cut has been made, remove the pipe. 

5.  Rotate and reposition the pipe as desired or move to the next piece for the next cut. 

6.  Lightly lubricate the cutter after every 10-12 cuts. Use a lightweight oil similar to a WD-40. 

Lubricate just enough to keep the blade wet but not enough to drip. 

 

Note: Only one piece of pipe should be cut at a time.

 

 

CAUTION: 

Always  wear  proper  eye  protection  with  side  shields,  safety 

footwear, and leather gloves to protect from burrs and sharp edges. 

3/4"

1"

1-1/4"

1-1/2"

2"

1/4"

3/8"

1/2"

Summary of Contents for TN-200E

Page 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...Valued Customer 6 TECHNICAL SUPPORT 8 TECHNICAL SPECIFICATIONS 9 UNPACKING AND CHECKING CONTENTS 10 TRANSPORTING AND LIFTING 11 INSTALLATION 12 ELECTRICAL 13 OPERATION 15 MATERIAL SELECTION 16 LUBRICA...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...rotective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PR...

Page 8: ...op If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does...

Page 9: ...shall be impact resistant protective safety glasses with side shields which comply with ANSI Z87 1 specification Use of eye wear which does not comply with ANSI Z87 1 specification could result in se...

Page 10: ...tems TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics...

Page 11: ...Size 20A Motor Type Enclosed Fan Cooled Induction Capacitor Start Motor 2HP 1 5 kW 1ph 220V 60hz 12A Start Capacitor 200 F 250VAC Run Capacitor 30 F 450VAC On Off Switch Magnetic Power Cord 14AWG 7 1...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...o the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and ca...

Page 14: ...ment of it to the mounting surface FLOOR This machine distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock a...

Page 15: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 16: ...s listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating A...

Page 17: ...e into the correct sized hole Important After a cut is made the scrap will usually fall through to the bottom of the machine The scrap may be distorted from the cut and not fall through This will caus...

Page 18: ...f creating the end and the cleanup that follows will affect the operation of the notcher Material should have a smooth surface so it processes easily Dimensional properties of material must be consist...

Page 19: ...ure to comply may result in serious injury 2 It is recommended that the oil be replaced every 2 500 operating hours 3 Remove set screw to drain 4 Capacity approximately 2 1qts 2 0L 5 Remove cover and...

Page 20: ...terial to be cut Remove blade and hone the cutting edge Avoid changing the diameter of the blade This will increase the blade gap causing the material to stick between the blade and the body easier Mo...

Page 21: ...19 19 ELECTRICAL SCHEMATIC M 2 4 1 3 L N Power Plug 1Ph SB2 SB1 Electromagnetic Switch PE...

Page 22: ...20 20 PARTS DRAWING...

Page 23: ...TN200E 16 Blade II Small 1 4 3 8 1 2 Pipe Sizes 1 17 TN200E 17GRB Gear Reduction Box 1 18 TN200E On Off Switch 220V Switch KJD12 230V 1 19 TN200E 19 Blade III Large 1 1 2 2 Pipe Sizes 1 20 TN200E 20 B...

Page 24: ...unning Capacitor 450V 30 f 1 38 TN200E 38 Junction Box Cover 1 39 TN200E 39 Self Tapping Screw ST4 2x20 4 40 TN200E 40 Oil Fill Plug 1 41 TN200E 41 Lifting Ring 1 42 TN200E 42 Socket Head Cap Screw M6...

Page 25: ...23 23 NOTES...

Page 26: ...24 24 NOTES...

Page 27: ...25 25 NOTES...

Page 28: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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