Baileigh R-M10E Operator'S Manual Download Page 1 | Manualshive

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Baileigh R-M10E Operator'S Manual Download Page 1

OPERATOR’S MANUAL

ELECTRIC ROLL BENDER

MODEL: R-M10E

© 2018 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 02/2018

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for R-M10E

Page 1: ...STRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accid...

Page 2: ...NG 11 INSTALLATION 12 Securing the Base 13 Anchoring the Machine 13 OVERALL DIMENSIONS 14 STANDARD ROLLER DIMENSIONS 15 ELECTRICAL 16 ASSEMBLY AND SET UP 18 Head Positioning 18 MATERIAL SELECTION 20 U...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...ctionable or uncomfortable loud noises KEEP CLEAR OF MOVING OBJECTS Always be aware of the position of the clamp handle and the counterweight They are heavy and can swing back suddenly causing serious...

Page 8: ...Always use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines...

Page 9: ...chine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any...

Page 10: ...apacity Size 1 25 157 Min Dia 30 31 75mm 4mm Min Dia 762mm Flat Bar Easy Way Size 1 96 39 Min Dia 15 75 50mm 9 9mm Min Dia 400mm Flat Bar Hard Way Size 1 18 39 Min Dia 19 685 29 9mm 9 9mm Min Dia 500m...

Page 11: ...es For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this m...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 14: ...ELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement o...

Page 15: ...leveled Provide a minimum of a 3ft 92cm clearance area safety zone around the machine and the material being formed to prevent accidental contact with persons or objects Anchoring the Machine Once po...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...15 15 STANDARD ROLLER DIMENSIONS Roll material SAE 1050 hardened to 40 HRC Note Special rollers are available from Baileigh Industrial Inc TOP ROLL BOTTOM ROLLS...

Page 18: ...act Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This...

Page 19: ...e the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply in a way that does N...

Page 20: ...easily be pivoted to a horizontal position 1 The head is shipped in the horizontal position This roll bender may be used this way or have the head pivoted up to the vertical position 2 Remove the two...

Page 21: ...the vertical position and install and tighten the two cap screws A removed from the top of the cabinet 5 Install the two cap screw from the back of the cabinet back into the mounting bracket for use...

Page 22: ...te and unequal stresses is that the pipe or tube tends to flatten or collapse To prevent such distortion the common practice is to support the wall of the pipe or tube in some manner during the bendin...

Page 23: ...ofile 1 Disconnect and lockout power to the roll bender when changing roll sets 2 To change rolls use the supplied wrench to remove the nuts The two lower shafts are connected to the drive so they wil...

Page 24: ...to the left when loaded 6 Step on the right foot pedal E and confirm that the bottom rolls rotate to the right clockwise cw This will cause the material to move to the right when loaded 7 With either...

Page 25: ...turn the adjustment screw 5 increments to apply the beginning bend pressure To avoid deforming the piece DO NOT apply more force than necessary 4 To get desired radius make consecutive passes through...

Page 26: ...ired As the guides are adjustable on top and bottom you can arrange them to the opposite direction that the material is inclined to go 6 Extending the guides farther out will assist in creating a spir...

Page 27: ...igurations are possible When bending long materials an adjustable feeder conveyor is recommended to keep work piece parallel to floor allowing for easier loading of Roll Bender If necessary the machin...

Page 28: ...faces Regularly inspect clean and lubricate the moving parts of the machine Gears threaded shafts and bearings should be greased once a month Also check that all nuts and bolts are properly tightened...

Page 29: ...27 27 PARTS IDENTIFICATION DRAWINGS...

Page 30: ...28 28...

Page 31: ...olt 4 47 Lower gear shaft 1 14 Bearing 4 48 Gear 1 15 Powering gear shaft 2 49 Door 1 16 Side guide shaft 2 50 Washer 10 4 17 Lever ball M12x50 4 51 Bolt M8x60 4 18 Rotating lever 1 52 Washer 8 4 19 T...

Page 32: ...30 30 Item Description Qty Item Description Qty 34 Nut M24 3 68 Stand for switch 1 35 Bolt M8x30 3 69 Emergency 1 ELECTRICAL COMPONENTS...

Page 33: ...31 31 ELECTRICAL DIAGRAM...

Page 34: ...32 32 NOTES...

Page 35: ...33 33 NOTES...

Page 36: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24...

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