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OPERATOR’S MANUAL

ROTARY WELDING POSITIONER

MODEL: WP-1800B

© 2018 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 01/2018

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for WP-1800B

Page 1: ...INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from a...

Page 2: ...ESCRIPTION 13 ASSEMBLY AND SET UP 13 ELECTRICAL 14 ELECTRICAL SCHEMATIC 16 OPERATION 17 Machine Start up 17 General Welding Use 18 LUBRICATION AND MAINTENANCE 19 Oil Disposal 19 Storing Machine for Ex...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...bjectionable or uncomfortable loud noises BEWARE OF PINCH POINT Keep hands and fingers clear of any gears or mechanisms PROTECT SKIN Keep hands and body protected from the welding arc and hot sparks T...

Page 8: ...s can have an effect on pacemakers and other sensitive electronic equipment If you wear a pacemaker or similar device contact your doctor before operating this type of equipment Prolonged exposure to...

Page 9: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 10: ...ully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in...

Page 11: ...rive Automatic Manual Power 110V 60hz 15A Motor 220V 1 8Hp 90W Shipping Weight 288lbs 131kg Shipping Dimensions 60 x 44 x 68 1524 x 1118 x 1727mm TECHNICAL SUPPORT Our technical support department can...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...er gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking...

Page 14: ...ce If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough sp...

Page 15: ...e fully isolated for maximum protection from noise or shorts Current is carried from a large copper brush and transferred to the ground stud via braided cable The chuck assembly utilizes a large thru...

Page 16: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Page 17: ...RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a grou...

Page 18: ...16 16 ELECTRICAL SCHEMATIC...

Page 19: ...the speed up to the speed in which the Speed Pot on the control panel is set to 4 When the chuck and any material installed into onto the chuck is clear of any persons or objects Turn the power switch...

Page 20: ...essing the foot pedal speed up or slow down depending on your puddle weld results 4 It is sometimes easier to set the max speed of the weld chuck to be full compression of the foot pedal This requires...

Page 21: ...achine Oil Disposal Used oil products must be disposed of in a proper manner following your local regulations Storing Machine for Extended Period of Time If the Vertical Milling Machine is to be inact...

Page 22: ...20 20 PARTS DIAGRAM Base Plate Assembly Parts Diagram...

Page 23: ...21 21 Carriage Assembly Parts Diagram...

Page 24: ...22 22 Chuck Assembly Parts Diagram...

Page 25: ...23 23 Handwheel Gear Box Assembly Parts Diagram...

Page 26: ...24 24 Control Box Assembly Parts Diagram...

Page 27: ...25 25 Motor Gearbox Assembly Parts Diagram...

Page 28: ...3 Jaw Chuck 1 15 ME WP 7A009 Gearbox Pulley 1 16 STD 1875 x 1 Keystock 2 17 M12 X 1 75 X 30 Hex Flange 7 18 M10 X 1 5 X 30 Hex Flange 4 19 M6 X 1 0 X 10 Button Head 4 20 3 8 16 X 1 0 Socket Head Cap S...

Page 29: ...1 48 M12 X 1 75 X 45 Socket Head Cap Screw 2 49 M10 X 1 5 X 30 Socket Head Cap Screw 3 50 WP 7A014 Pleated Spacer 3 51 WP 7A013 Contact Disc 1 52 M6 X 1 0 X 30 Socket Head Cap Screw 3 53 PP 1592 Gearb...

Page 30: ...28 28 NOTES...

Page 31: ...29 29 NOTES...

Page 32: ...4 www baileigh com BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WES...

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