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OPERATOR’S MANUAL

66 TON HYDRAULIC SHOP PRESS

MODEL: HSP-66M-HD

© 2017 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 1/2017

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for HSP-66M-HD

Page 1: ...H INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from...

Page 2: ...9 Power cord connection 20 OPERATION PREPLANNING 21 Workpiece Considerations 21 General Information 22 PRESS FUNCTIONS 23 On Off Switch 23 Pump Selection Valve 23 Direction Control Valve 24 Pressure G...

Page 3: ...ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM 38 Electric Hydraulic Pump Parts List 39 ELECTRICAL SCHEMATIC 40 ELECTRICAL PARTS LIST 41 HYDRAULIC PARTS LIST 41 HYDRAULIC DIAGRAM 42 TROUBLESHOOTING 43...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 6: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Page 9: ...ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best g...

Page 10: ...ded when using machinery Wear a restrictive hair covering to contain long hair 10 Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if you are producing...

Page 11: ...22 DO NOT bypass or defeat any safety interlock systems 23 Keep visitors a safe distance from the work area IMPORTANT Maximum pressing force can be exerted for a short time only Do not use maximum fo...

Page 12: ...t can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...ng capacity and forks that are long enough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the mac...

Page 15: ...cts If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securin...

Page 16: ...st lubricate the running parts of the pump After installation of the machine and before machine startup bring the oil level up to 90 of capacity Verify that any cylinder rams are is in the retracted p...

Page 17: ...14 14 FOUNDATION DIAGRAM...

Page 18: ...E F G 40 94 1040mm 53 34 1355mm 82 67 2100mm 70 86 1800mm 34 45 875mm 10 23 260mm 27 56 700mm Table Holes Center to Center 6 5 165mm Minimum Table to Ram Height Cap ON 2 25 57mm Maximum Table to Ram H...

Page 19: ...16 16 A B C D E F G H 91 34 2320mm 104 7 2660mm 31 49 800mm 27 56 700mm 31 49 800mm 15 75 400mm 73 23 1860mm 15 75 400mm...

Page 20: ...17 17 GETTING TO KNOW YOUR MACHINE G H I F C B N E D K A J M L...

Page 21: ...essure Gauge displays the current pressure during operation H Hydraulic Operating Lever Push or pull to raise or lower the ram I Hydraulic Pump Motor inside cabinet Runs the hydraulic pump to create t...

Page 22: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Page 23: ...1 Unwrap the power cord typically wrapped around the motor and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine i...

Page 24: ...ydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using this hydraulic press you must inspect the workpiece This is not a comprehensive list but...

Page 25: ...rference fits are correct before pressing a part on and make sure that the applicable parts have been heated or chilled to the correct temperatures to avoid galling and seizing Be aware that not all p...

Page 26: ...on to remove power and stop the motor Pump Selection Valve The Pump Selection Valve is located on the top of the hydraulic tank with access available through the opening on the end of the housing Turn...

Page 27: ...move downward When the lever is released the piston will stop and stay in this position The lever will return to the stop position This positon will develop full pressure and should be used during th...

Page 28: ...ressures listed Pressure Adjusting 1 Start the hydraulic unit 2 Make sure the piston is in rest position no force applied 3 Set the table height in the top position 4 Place the heal blocks on the tabl...

Page 29: ...the ram 7 Repeat this complete cycle at least 6 times to be sure all air is out of the system IMPORTANT Air in the hydraulic system can cause unexpected piston movement and poor overall press operati...

Page 30: ...e table install the support pins the desired holes If raising the table raise the table high enough to expose the holes below the table and then install the support pins 7 When the support pins are in...

Page 31: ...28 28 Using the Machine Incorrect Correct...

Page 32: ...29 29 Incorrect Correct...

Page 33: ...Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts a...

Page 34: ...w it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry w...

Page 35: ...dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel...

Page 36: ...il from the tank 3 Clean the inside of the tank 4 Remove and clean the suction filter 5 Install the filter 6 Check the drained oil If there are metal particles visible or if the oil has a grey color T...

Page 37: ...34 34 OVERALL MACHINE PARTS DIAGRAM...

Page 38: ...35 35 Overall Machine Parts List Item Description 1 Mail Frame 2 Cylinder 3 Pressure Gauge 4 Plate 5 Plate Fixing Shaft 6 Bolt 7 Plate Shaft...

Page 39: ...36 36 RAM PARTS DIAGRAM...

Page 40: ...Parts List Item Description 1 Cylinder 2 Cylinder Cap 3 Neck Flange 4 Dust Cap 5 Cylinder Flange 6 Piston 7 Compact Seal 8 Teflon Stripe 9 O Ring 10 Scraper 11 Neck Seal 12 Bushing Band 13 Press Fram...

Page 41: ...38 38 ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM...

Page 42: ...Absorb Filter 9 Block Pressure Bolt 10 Connecting Bolt 11 Connecting Plate 12 O Ring 13 Hydraulic Pump 14 O Ring 15 Connecting Plate 16 Oil Sight Gauge And Temperature Read Out 17 Pressure Bolt 18 Pu...

Page 43: ...40 40 ELECTRICAL SCHEMATIC...

Page 44: ...nclosure Plastic Box GV2 MC01 Telemecanique Emergency Stop Module GV2 K021 Telemecanique HYDRAULIC PARTS LIST Item Description Specification Qty 1 Hydraulic Tank 60 LT 1 2 Oil Tank Cap VDK 45 1 1 3 Su...

Page 45: ...42 42 HYDRAULIC DIAGRAM...

Page 46: ...lace if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking ai...

Page 47: ...44 44 NOTES...

Page 48: ...4 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUST...

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