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OPERATOR’S MANUAL

50 TON SHOP PRESS

MODEL: HSP-50A

© 2019 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or er

ror in this Operator’s Manual, resulting from accident,

negligence, or other occurrence.

Rev. 10/2019

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for HSP-50A

Page 1: ...NGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...RALL DIMENSIONS 14 GETTING TO KNOW YOUR MACHINE 16 ASSEMBLY 18 SETUP AND ADJUSTMENTS 20 Ram Slide Adjustment 20 Purging the System 21 OPERATION PREPLANNING 21 OPERATION 23 Moving the Bed Frame 23 Sequ...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Page 8: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 9: ...on sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding...

Page 10: ...8 8 MACHINE SAFETY LABELS...

Page 11: ...department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs o...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...ne Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the...

Page 14: ...t they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any...

Page 15: ...lubricate the running parts of the pump After installation of the machine and before machine startup bring the oil level up to 90 of capacity Verify that any cylinder rams are is in the retracted posi...

Page 16: ...neumatic R 31 50 800 10 38 12 968 35 1 25 31 75 4 00 101 60 0 77 19 56 23 63 600 08 74 00 1880 00 31 50 800 10 52 75 1339 85 40 62 1031 85 29 00 736 60 8 00 203 20 9 00 228 60 10 00 254 00 5 50 139 70...

Page 17: ...15 15 Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free 40 00 1016 00 40 00 1016 00 40 00 1016 00 40 00 1016 00...

Page 18: ...16 16 GETTING TO KNOW YOUR MACHINE 41 23 12 49 24 Hardware 01 13 32 03...

Page 19: ...35mm 12 3 Brace Supports 4 4 Hex Nut M12 12 5 Lock Washer M12 12 6 Flat Washer M12 12 12 Bed Frame Pin 4 13 Circlip 8 23 Bed Frame 1 24 Heel Block 2 32 Main Frame w Hydraulics 1 41 Pressure Gauge 1 47...

Page 20: ...ashers 06 lock washers 05 and nuts 04 Add the two supports 03 with four M12 x 35mm hex bolts 02 flat washers 06 lock washers 05 and nuts 04 Repeat for the opposite side of the base Tighten all nuts an...

Page 21: ...he system 2 Remove and discard the plugs A from the end of the pressure hose and from the elbow fitting 3 Connect the pressure hose to the fitting and tighten 4 Remove the compression fitting B from t...

Page 22: ...s 02 flat washers 06 lock washers 05 and M10 hex nuts 04 Tighten all nuts and bolts securely Check that the winch cable does not bind up SETUP AND ADJUSTMENTS Ram Slide Adjustment To move the ram slid...

Page 23: ...the lift control valve Press the valve handle and let the pump work several times to eliminate any air in the system Turn the release valve 50 clockwise cw to close OPERATION PREPLANNING This is a gen...

Page 24: ...or damage is removed from the pressing path Light oiling on the components may prevent galling or seizing Pressing Path and Sequence Make sure that the direction of the component to be pressed on or...

Page 25: ...h to keep the frame from falling 3 Remove the rear circlips 13 and pull out all four bed frame pins 12 4 Using the winch either raise or lower the bed frame to a new position and re insert the pins 5...

Page 26: ...the piece part by turning the release valve 50 counterclockwise ccw in small increments until the ram backs away from the piece part 9 Once the ram has fully retracted remove the piece part from the...

Page 27: ...s and fix immediately Check that all nuts and bolts are properly tightened Lubricate threaded components pivot points and sliding devices Check hydraulic hoses and fittings for leakage Keep area aroun...

Page 28: ...43 hydraulic jack oil or equivalent 3 Replace the oil fill nut 4 Purge air from the hydraulic system Checking the Cable Check integrity of bed frame lift system Make sure cables run free with no bindi...

Page 29: ...27 27 PARTS DIAGRAM...

Page 30: ...8 48 Washer 4 14 Bolt 21 49 Handle 1 15 Bush 4 50 Release Valve 1 16 Shaft Wheel 2 51 Pump Assembly 1 17 Nut M20 4 52 Foot Pedal 1 18 Lock Washer M20 Zinc 4 53 Air Hose 1 19 Flat Washer M20x37OD Zinc...

Page 31: ...29 29 Item Description Qty Item Description Qty 34 Connecting Plate 4 69 Cable 1 35 Pin 2 70 Cable 1...

Page 32: ...30 30 PARTS IDENTIFICATION MAIN CYLINDER...

Page 33: ...2 O ring 1 3 O ring 1 4 Screw 2 5 Copper Washer 1 6 Ram 1 7 Ring 1 8 O ring 1 9 Circlip 2 10 Valve rod 1 11 Ball 1 12 Spring 1 13 Screw 1 14 Nut 1 15 Nylon 2 16 Screw 2 17 Ring 1 18 O ring 1 19 Nut 1...

Page 34: ...32 32 HYDRAULIC SCHEMATIC Handle Air P...

Page 35: ...d From Air Motor But Ram Does Not Work Release valve not completely closed Air in system Check and close the release valve Purge the system Ram Can Not Complete Stroke Not enough hydraulic oil Add suf...

Page 36: ...ANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PH...

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