manualshive.com logo in svg

Badland ZXR 12000, User Manual, Page: 2 / 16

Share
Download
Badland ZXR 12000 User Manual Download Page 2

Page 2

For technical questions, please call 1-888-866-5797.

Item 63770 

        

Table of Contents

Specifications ............................................. 2
Safety ......................................................... 3
Setup .......................................................... 8
Operation ................................................... 10

Maintenance .............................................. 13
Parts List and Diagram .............................. 15
Warranty .................................................... 16

Specifications

Rated Single 
Line Pull

12,000 lb (5454 kg)

Application

Vehicle Recovery / 
For Trucks and SUV’s

Motor

12VDC 6 HP Series Wound

Power IN & 
Power OUT

Yes

Duty Cycle Rating

5% (45 sec at Max Rated Load; 
14 min, 15 sec Rest)

Pendant Controller

Wired, 12 ft (3.7m) long

Geartrain

3-Stage Planetary

Gear Ratio

265:1

Freespool

Sliding Ring Gear

Brake

Auto. Load Holding

Drum (Dia. X L)

2.5" X 8.8" (64mm X 224mm)

Clevis Hook

3/8", Replaceable with 
Spring-loaded Safety Latch

Fairlead

Roller with nylon bushings

Overload Protection In line Circuit Breaker
Sound Rating

90 dB

Wire Rope 
Size / Type

Ø0.375" X 65' (Ø9.5mm X 19.8m)
Nominal strength = 14,400 lb
7 X 19 Galvanized Steel 
Aircraft Wire Rope

Battery

12VDC Minimum 650 CCA

Battery Cables

Min. 2 AWG X 6'

Mounting Bolt 
Pattern

10" x 4.5" (254mm x 114.3mm)

Mounting Hardware

Winch:

   

4x Gr8.8, M10-1.50 X 30mm, 
32 ft. lb. (43.4 Nm)

Fairlead: 

  

2x Gr8.8, M12-1.75 X 25mm, 
55 ft. lb. (74.5 Nm)

Solenoid Box: 

  

2x G8, ST-M5 X 14mm

Overall Dimensions 
(L X D X H)

21" X 6.4" X 10.125″

 

(533mm x 162mm x 211mm) 

Weight

85.8 lb (39 kg)

IP Rating

IP 66 - Winch and Controls 
(resistant to powerful water jets, 
except remote control switch)

Winch Certification

CE

Layer

Rated Line Pull

Wire Rope Capacity

1

  12000 lb (5443 kg)

16.3' (5m)

2

  9517 lb (4317 kg)

 

37' (11m)

3

  7885 lb (3577 kg)

 

60' (18.3m)

First Layer of Wire Rope Performance

1

Line Pull 

lb (kg)

Line Speed 

fpm (mpm)

Amp Draw 

(@ 12V)

 

0 

(0)

 

15.5 

(4.7)

101

 

3000 

(1361)

 

9.5 

(2.9)

173

 

6000 

(2722)

 

7.4 

(2.3)

244

 

9000 

(4082)

 

5.7 

(1.7)

311

  12000 

(5443)

 

4.4 

(1.3)

359

Summary of Contents for ZXR 12000

Page 1: ...rence 18g When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2017 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manua...

Page 2: ...eaker Sound Rating 90 dB Wire Rope Size Type Ø0 375 X 65 Ø9 5mm X 19 8m Nominal strength 14 400 lb 7 X 19 Galvanized Steel Aircraft Wire Rope Battery 12VDC Minimum 650 CCA Battery Cables Min 2 AWG X 6 Mounting Bolt Pattern 10 x 4 5 254mm x 114 3mm Mounting Hardware Winch 4x Gr8 8 M10 1 50 X 30mm 32 ft lb 43 4 Nm Fairlead 2x Gr8 8 M12 1 75 X 25mm 55 ft lb 74 5 Nm Solenoid Box 2x G8 ST M5 X 14mm Ove...

Page 3: ... abrasion resistant leather gloves Wear AnSi approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire rope around object and hook onto itself Do not place finger s through hook Fingers may be caught and get pulled into fairlead or drum Pull hook using strap only Symbol Property or S...

Page 4: ... that area is clear of fuel lines brake lines electrical wires gas tanks or any other component which could be damaged during drilling 4 Mounting location and hardware must support winch and load 5 Use supplied power cords and wire rope listed in manual only Do not use thinner longer cables or link multiple cables together 6 Do not route electrical cables near sharp edges or parts that will move o...

Page 5: ...ended only Do not lift items vertically or use for aircraft purposes 14 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair 15 Disconnect Pendant Controller before working near the Wire Rope drum fairlead or load to prevent accidental starting 16 Inspect before every us...

Page 6: ...pe begins to get entangled stop winch immediately and release wire rope using switch 28 Do not submerge winch in water If winch gets submerged accidentally it needs to be immediately disassembled cleaned dried and re lubricated by a qualified technician to prevent permanent damage from corrosion 29 Only winch with the winching vehicle s transmission in neutral Winching with a vehicle s transmissio...

Page 7: ...service 3 Use supplied power cords wire rope or cables listed in manual only Do not use thinner longer cables or link multiple cables together 4 Have the winch serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the winch is maintained 5 Maintain labels and nameplates on the winch These carry important safety information If unreadable or...

Page 8: ...epending on the vehicle application it may be beneficial to install the wiring before mounting the wench Check all terminal access before mounting the winch 5 Install the winch using hardware specified on the specification chart Tighten fasteners to the listed torque values 10 in 254 6mm 20 94 in 532mm 4 Ø0 43 in 11mm 6 3 in 160mm 4 49 in 114mm 8 8 in 223 6mm 5 28 in 134mm 6 85 in 174mm 8 58 in 21...

Page 9: ...mper or any part of the body to route the wires be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point 3 Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch following the precautions discussed above See Figure E Circuit Breaker Solenoid Box Winch Red Black Black yellow Cap Black Red Figure E Wiring Connections 4 Attach the Red...

Page 10: ... supposed to be moved engage the emergency brake and block the wheels using wheel chocks sold separately 6 To pull out the wire rope move the Clutch Handle to the Released position shown in Figure F slide the loop of the Hook Strap over the hook then pull on the Hook Strap to pull out the wire rope WARninG Leave at least five full turns of wire rope on the drum Figure F Clutch released 7 Hook onto...

Page 11: ...ger with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity and It halves the load on the winch through pulley action b Connect the wire rope for a double line system as shown in Figure J below Use a pulley block sold separately properly rated for the load to be pulled and designed to be operated with this winch s wire rop...

Page 12: ... keep the Wire Rope pull straight FiGuRE C PuLLEy AnCHORinG 17 WARninG Stop the winch and release tension on the wire rope before moving the rag or carpet placed on it 18 Do not continue use of the winch until the battery is completely run down 19 You may wish to keep the engine running while using this winch to continually recharge the battery However exercise extreme caution when working around ...

Page 13: ...problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH uSE inspect the general condition of the winch Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring corroded or loose terminals and any other condition that may affect its safe operation Examine the wire rope Do not use the winch if the wire rope is ...

Page 14: ... or corroded battery cable connections 3 Incorrect power cords 1 Battery weak recharge Run winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck solenoid 2 Defective Switch Assembly 1 Tap solenoid to loosen contacts Repair or replace solenoid 2 Replace Switch Assembly Follow all safety precautions whenever ...

Page 15: ...sher Ø8 x 0 5 4 16 Gear Box Base 1 17 Hex Socket FH Screw M4 x 18 10 18 Nylon Bearing 2 19 Seal Kit 2 20 Drum Assembly 1 21 Screw M8 x 10 2 Part Description Qty 22 Spring 2 23 Screw M6x 16 2 24 Spring Plate 1 2 25 Tension Plate 1 2 26 Tie Bar 1 1 27 Tension Bar 1 28 Tie Bar 2 1 29 Spring Plate 2 1 30 Tension Plate 2 1 31 Motor Assembly 1 32 Winch Mounting Hardware 4 33 Brake Assembly 1 34 Wire Rop...

Page 16: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

Reviews:

No comments