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Badger Meter ModMAG M Series, User Manual

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Badger Meter ModMAG M Series User Manual Download Page 22

CONFIGURING INPUT/OUTPUT (I/O)

This section describes wiring the following M2000 meter inputs/outputs:
•  Analog output
•  Digital input
•  Digital outputs
•  Communication
Once the sensor and the transmitter have been wired, wire any inputs and outputs to the M2000 transmitter .
Do not connect the main power connection until you have made all other wiring connections . Follow all of the safety 

precautions and local code to prevent electrical shock and damage to the electronic components .

I/O 

Connections

AC DC

N

L

__

+

Communication Interface 

Daughterboard

Supported protocols include: Modbus, HART, Profibus DP, M-Bus, BACnet MS/TP

Figure 21:  Configuring input/output

Configuring Input/Output (I/O)

Page 22 

March 2022

MAG-UM-01272-EN-21

Summary of Contents for ModMAG M Series

Page 1: ...Electromagnetic Flow Meter M2000 MAG UM 01272 EN 21 March 2022 User Manual...

Page 2: ...Electromagnetic Flow Meter M2000 Page ii March 2022 MAG UM 01272 EN 21...

Page 3: ...tuations 14 Meter Gaskets and Grounding 15 Meter Pipeline Connection Gaskets 15 Meter Grounding and Potential Equalization 15 Recommended Installation with Grounding Rings 16 Plastic or Lined Pipeline...

Page 4: ...Sensor Type II DimensionsSensor Type II Specifications 65 Sensor Type II Dimensions 66 Flange ANSI Class 150 Up to 24 in ASME B16 5 24 in AWWA Class D ASME 16 47 67 Flange ANSI Class 300 ASME B16 5 67...

Page 5: ...his instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surfa...

Page 6: ...l processing flow calculation display and output signals Transmitter Sensor Figure 1 Transmitter and sensor The construction materials of the wetted parts liner and electrodes should be appropriate fo...

Page 7: ...ith polytetrafluoroethylene PTFE liners are shipped with a liner protector on each end to maintain proper form of the PTFE material during shipping and storage Do not remove the liner protectors until...

Page 8: ...forks with the flanges extending beyond the lift This could dent the housing or damage the internal coil assemblies Never place forklift forks rigging chains straps slings hooks or other lifting devi...

Page 9: ...e sensor junction box and transmitter junction box can be up to 500 feet 150 meters A remote mounting bracket is supplied Use the remote version in the following cases Sensor protection class IP 68 Fl...

Page 10: ...lets for M20 5 10 mm In cases where cable inlet is not used put in a dummy plug Tighten cable inlets If possible lead cable away downwards to prevent humidity from entering cable inlet The standard op...

Page 11: ...pe mount the sensor to the pipe with the flow measuring electrode axis in a horizontal plane three and nine o clock This placement helps prevent solids build up sediment deposit and accumulation on th...

Page 12: ...e of 8 degrees on each side to minimize flow disturbances and excessive loss of head If this is not possible install the custom pipe reducers as if they were fittings and install the required amount o...

Page 13: ...chemical solution to reach the meter in a complete homogeneous mixture If the injection point is too close the meter senses the two conductivities for each liquid This likely results in inaccurate mea...

Page 14: ...OFF valves on the downstream side of the meter WRONG RIGHT FLOW FLOW FLOW WRONG FLOW RIGHT Do not install in a vertical downward position Position On Off valves on downstream side Figure 12 Incorrect...

Page 15: ...ing ring in the sensor pipeline connection place the ring between two gaskets See Recommended Installation with Grounding Rings on page 16 for more instructions GASKETS RECOMMENDED GROUNDING RING GROU...

Page 16: ...th ends of the meter See Figure 15 on page 15 Connect the grounding straps to both of the grounding rings and to a good solid earth ground Grounding rings are available in stainless steel If your flui...

Page 17: ...o electric connection from the meter to the pipeline system may exist and power supply is to be provided via isolating transformer USE GROUNDING ELECTRODES GROUNDING RINGS ALSO NEED TO BE INSTALLED IS...

Page 18: ...to properly ground a unit may cause damage to that unit or data stored within it Opening the M2000 Meter Cover The M2000 transmitter s design lets you open the cover without completely removing it COV...

Page 19: ...S VOLTAGE AND FREQUENCY 1 Slightly loosen both of the left cover screws and loosen the two right cover screws completely Open cover to the left side 2 Push auxiliary power cable through the upper cabl...

Page 20: ...w 12 Green 11 Shield cut off Figure 20 Wiring for remote configuration Remote style M2000 transmitter models can be ordered with standard cables measuring 15 30 50 100 and 150 feet In addition cables...

Page 21: ...en sensor and transmitter into account keep distance as low as possible Distance With electrode idle Loop resistance 0 75 m 3 2 0 25 mm 160 km 75 150 m 3 2 0 50 mm 80 km PVC cable with pair and total...

Page 22: ...mitter Do not connect the main power connection until you have made all other wiring connections Follow all of the safety precautions and local code to prevent electrical shock and damage to the elect...

Page 23: ...igital Output 3 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V AC 500 mA 1 kHz Software configurable 10 and 9 10 and 11 Digital Output 4 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V...

Page 24: ...Digital Output Wiring Diagrams Figure 23 Digital output wiring diagrams Configuring Input Output I O Page 24 March 2022 MAG UM 01272 EN 21...

Page 25: ...ply Communication Interfaces M2000 offers following communication interfaces Modbus RTU RS485 M Bus HART Profibus DP BACnet MS TP The additional interface board is already plugged in by the manufactur...

Page 26: ...ofibus DP the following adjustments are done in the menu Communication Port B Port B Port Adr 001 Baudrate 38400 Data bits 8 Parity Even Stop bits 1 For the Modbus RTU RS485 the communication paramete...

Page 27: ...lay the next menu selection or increment a numeral Example 1 Figure 27 shows the Start Menu The selection arrow points to the Exit this Menu selection To scroll up to the next selection press once The...

Page 28: ...ton functions as an Enter button or cursor right button Example 1 Figure 31 shows the Main Menu The selection arrow points to the Meter Setup selection Press E to select Meter Setup and open the Meter...

Page 29: ...RECTIONS LINE LOW FLOW CUTOFF of 300 000 GPM 2 00 CHG NEXT E Display format Example numeric entry display Figure 34 Numeric entry displays The top line shows the title of the display screen The second...

Page 30: ...he PIN and to return to the Security menu Setting the Service PIN Users logged in with a Service PIN have access to service level menu configuration screens Service level users do not have access to a...

Page 31: ...these steps to enter your PIN in the M2000 meter 1 At the Main Menu press E The PIN Request display opens PIN REQUEST 12345 Please enter pin 00000 CHG NEXT E Security Code Figure 36 PIN request 2 Pres...

Page 32: ...MGD Mega Gallons Day M3 S Cubic Meters Second IGS UKG Second M3 M Cubic Meters Minute IGM UKG Minute M3 H Cubic Meters Hour IGH UKG Hour F3 S Cubic Feet Second MID MegaUKG day F3 M Cubic Feet Minute L...

Page 33: ...ections OTE N If the flow rate exceeds the full scale setting an error message indicates the configured full scale range has been exceeded However the meter continues to measure This affects the laten...

Page 34: ...reset Amount Set Point Min Set Point Max Normally Open Output Type Normally Closed Select Function None Frequency Output Forward Pulse Reverse Pulse AMR 50ms Pulse Flow Set Point Empty Pipe Alarm Flow...

Page 35: ...Interface Modbus RTU DEF Port Address Remote Menu Baud Rate Primo 3 x Data Bits Flow Diagnostic Parity Disable Port Stop bits Port B Settings Port Address Ext Port Address Diagnostics Baud Rate Data B...

Page 36: ...om the Meter Setup menu 1 Select scale factor to open the scale factor display 2 Select a value for scale factor 3 Press E to save the new value and return to the Meter Setup menu Empty Pipe Detect ON...

Page 37: ...w these steps from the Meter Setup menu 1 Select Pipe Diameter to open the Pipe Diameter display 2 Position the arrow to select a diameter 3 Press E to save the setting and return to the Meter Setup m...

Page 38: ...rs Hour MGD Mega Gallons Day M3 S Cubic Meters Second IGS UKG Second M3 M Cubic Meters Minute IGM UKG Minute M3 H Cubic Meters Hour IGH UKG Hour F3 S Cubic Feet Second MID Mega UKG Day F3 M Cubic Feet...

Page 39: ...eshold at which flow measurement is forced to zero The cutoff value can be set at 0 10 of the Full Scale Flow Increasing this threshold helps prevent false readings during no flow conditions possibly...

Page 40: ...mA 2 to 10 mA 0 to 10 mA 3 Press E to save the analog output and return to the Inputs Outputs menu OTE N If an error message is displayed set current to 22 mA If you select bidirectional operation yo...

Page 41: ...ency is correlated with the flow rate Violation of output frequency limits generates a configuration error To change the pulses unit follow these steps from the Inputs Outputs menu 1 Select Digital Ou...

Page 42: ...et Amount If you set the Preset Amount for Digital Output 1 it is the same for 2 3 and 4 Set Point Minimum 0 S Use Set Point Minimum to establish as a percentage of Full Scale Flow the threshold at wh...

Page 43: ...utput menu 2 From the Digital Output menu select Output Type and press E to open the Output Type display 3 Select Normally Open or Normally Closed 4 Press E to save the new parameter and return to the...

Page 44: ...Flow error and sensor error Totalizer Alarm Sends alarm when either a rollover error or warning has occurred 24V DC Supply Provides constant 24 volts on output forces output type to Normally Open ADE...

Page 45: ...is reset within the menu manager or through remote communications Clearing TN also clears the associated rollover counter T S The bidirectional forward flow totalizer is reset within the menu manager...

Page 46: ...To change the Interface follow these steps from the Port A Settings menu 1 Select Interface to view the Interface display 2 Select an interface 3 Press E to save and return to the Port A Settings menu...

Page 47: ...2 Stop Bits 3 Press E to save the option and to return to the Port A Settings menu Port B Settings OTE N The parameters for Port B are the same as for Port A with the exception of the additional Exte...

Page 48: ...ig Parameter Value Description BACnet MS TP Baud 9600 Baud Rate of the BACnet MS TP network Common settings would be 9600 19200 38400 and 76800 BACnet MS TP MAC ID 1 Sets BACNET MS TP Device ID of mod...

Page 49: ...USG 0 0012 USG 0 0123 USG 0 1234 USG 0 001 0 000 USG 0 000 USG 0 001 USG 0 012 USG 0 123 USG 0 01 0 00 USG 0 00 USG 0 00 USG 0 01 USG 0 12 USG 0 1 0 0 USG 0 0 USG 0 0 USG 0 0 USG 0 1 USG Totalizer Re...

Page 50: ...librate to view the Analog Calibrate menu 2 Select Factory Settings to view the Factory Settings display 3 Select one of the following Calibration Point A Calibration Point B 4 Set the calibration poi...

Page 51: ...en pipe diameter It is dependent on the excitation frequency The maximum fluid velocity is 12 m s The following equation defines the maximum fluid acceleration Acceleration MAX Acceleration Factor 12...

Page 52: ...are Filter ZFS Filter Description This software filter operates as a zero flow stability filter A specific volume is defined for a specific time window If that volume is not measured during the time w...

Page 53: ...iew the Empty Pipe Calibrate menu 3 To enable calibration place the cursor on the calibration enable line and press E 4 Wait 30 seconds for voltage measurement to stabilize 5 To save the setting place...

Page 54: ...he service PIN follow these steps from the Advanced Menu 1 Select Security to view the Security menu 2 Select Set Service PIN to view the Service PIN display 3 Set the five digit PIN number to a value...

Page 55: ...umber of times the meter has been reset System Reset ID Diagnostic information about a system reset as a result of expired internal timers Token Errors Indicates the number of parameter copies from a...

Page 56: ...sh U The meter supports one alternate language along with English This alternate language choice is set at the factory The options are Spanish German Czech or French To select the language follow thes...

Page 57: ...digits to transmit Changing the protocol type automatically configures the necessary digital inputs outputs Manually changing the digital inputs outputs within the Input Outputs menu is not allowed B...

Page 58: ...3 4 0 1 1 2 3 4 0 1 1 2 3 4 0 01 1 2 3 4 0 001 1 2 3 4 0 0001 0 0 1 2 3 4 5 dial 10000 1 2 3 4 5 0 0 0 0 1000 1 2 3 4 5 0 0 0 100 1 2 3 4 5 0 0 10 1 2 3 4 5 0 1 1 2 3 4 5 0 1 1 2 3 4 5 0 01 1 2 3 4 5...

Page 59: ...ype has two options V1 meter provides single totalizer Tn bidirectional or T1 unidirectional V2 meter provides extended information For ORION Cellular ORION Fixed Network SE or ORION Migratable ME The...

Page 60: ...ow rate and surrounding environment Clean the flow tube and electrodes by following the material handling and cleaning procedures documented in Material Safety Data Sheet MSDS guidelines for the produ...

Page 61: ...switch terminal E1 and E2 or reprogram to bidirectional mode Check cable connections for cross wiring Replace configuration defaults Inaccurate measuring Improper calibration Wrong calibration paramet...

Page 62: ...Flow ratio typical flow rate Full Scale Flow for example 250 GPM 500 GPM 0 5 6 Calculate flow rate conversion factor For GPM conversion factor 1 60 for GPH conversion factor 1 3600 for GPS conversion...

Page 63: ...rs have exceeded limit Clear all totalizers Err Rollover Status Totalizer rollover has occurred Reload totalizer then clear all totalizers Err Simulation I O simulator is enabled Disable simulator in...

Page 64: ...to pipe diameter Noise Dampening Programmable 0 30 seconds Low Flow Cut Off Programmable 0 10 of maximum flow Galvanic Separation 250V Fluid Conductivity Minimum 5 0 S cm minimum 20 S cm for demineral...

Page 65: ...24 in DN 15 600 40 302 F 40 150 C Halar ECTFE 12 in DN 300 and larger 40 302 F 40 150 C PFA 1 4 3 8 in DN 6 10 Electrodes Materials Hastelloy C standard Tantal Platinum Gold plated Platinum Rhodium Ho...

Page 66: ...de Materials Standard Hastelloy C22 Optional 316 stainless steel gold platinum plated tantalum platinum rhodium Lay Length 1 4 3 4 in DN 6 20 6 7 in 170 mm 1 2 in DN 25 50 8 9 in 225 mm 2 1 2 4 in DN...

Page 67: ...725 30 9 785 46 0 1168 42 8 1087 1 6 x 32 41 x 32 40 1000 31 5 800 51 2 31 1 790 33 5 850 50 8 1290 47 3 1201 1 6 x 36 41 x 36 42 1050 39 4 1000 53 7 32 5 825 34 8 885 53 0 1346 49 5 1257 1 6 x 36 41...

Page 68: ...1 7 298 4 1 105 3 0 75 0 6 x 4 14 x 4 1 25 8 9 225 7 9 200 9 4 238 11 7 298 4 5 115 3 3 85 0 6 x 4 14 x 4 1 1 4 32 8 9 225 7 9 200 10 0 253 12 3 313 5 5 140 3 9 100 0 7 x 4 18 x 4 1 1 2 40 8 9 225 7 9...

Page 69: ...31 5 800 46 1 28 5 725 30 9 785 46 7 1185 42 9 1090 1 9 x 28 48 x 28 40 1000 31 5 800 51 2 31 1 790 33 5 850 52 0 1320 47 6 1210 2 2 x 28 56 x 28 Other sizes on request IMPORTANT ISO sensor lay lengt...

Page 70: ...latinum Rhodium Housing Carbon Steel optional stainless steel Lay Length 1 2 in DN 25 50 4 in 100 mm 2 1 2 4 in DN 65 100 6 in 150 mm Sensor Type III Dimensions Remote Version in mm Mounted Version in...

Page 71: ...2 in DN 10 50 6 in 145 mm 2 1 2 4 in DN 65 100 8 in 200 mm DIN 11851 Connection 3 8 3 4 in DN 10 20 7 in 175 mm 1 2 in DN 25 50 9 in 225 mm 2 1 2 4 in DN 65 100 11 in 280 mm DIN 11851 Connection Dime...

Page 72: ...2 1 99 50 5 1 37 34 8 40 2 52 64 0 1 74 44 3 2 2 52 64 0 1 87 47 5 50 3 05 77 5 2 22 56 3 2 1 2 3 05 77 5 2 37 60 2 65 3 58 91 0 2 84 72 1 3 3 58 91 0 2 87 72 9 80 4 17 106 0 3 32 84 3 4 4 69 119 0 3...

Page 73: ...e output plus 0 01 mA Reproducibility 0 1 Reference Conditions Ambient and Fluid Temperature 68 F 20 C Electrical Conductivity 300 S cm Warm up Period 60 min Mounting Conditions 3 8 in 10 DN inlet pip...

Page 74: ...10 250 129 58 5 23 3 9 336 GPM 5 3 2 121 m h 12 300 204 92 5 33 6 13 444 GPM 7 6 3 054 m h 14 350 262 119 45 7 18 299 GPM 10 4 4 156 m h 16 400 344 156 60 23 901 GPM 13 6 5 429 m h 18 450 397 180 76 3...

Page 75: ...R Q3 Q1 250 250 Q1 m h 2 52 4 Q2 m h 4 03 6 4 Q3 m h 630 1000 Q4 m h 787 5 1250 OIML R49 Class 2 MID APPROVED METER MI 001 The M2000 is type approved according to Directive 2004 22 EC of the European...

Page 76: ...9 001 PROFIBUS 67079 002 RS485 Modbus RTU 67079 003 BACnet IP 67079 012 BACnet MS TP 67079 008 EtherNet IP 67079 014 Modbus TCP IP 67079 010 Token Feature Kits Firmware upgrade black token 67354 003 S...

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