Badger Meter Cox User Manual Download Page 7

INSTALLATION

Meter Orientation

Cox Precision Turbine Flow Meters may be installed in any position without affecting performance . Be sure direction of flow is 

in the direction of the arrow engraved on the flow meter body . 

Exception

: Position gas service meters as calibrated .

Piping

Recommended layout for Cox Precision Turbine Flow Meters specifies a straight section of pipe or tube in the same size as the 

flow meter and equal in length to 10 diameters on the upstream side, and a similar section equal in length to 5 diameters in 

order to retard the formation of swirls in the liquid, which can cause incorrect flow meter output . If space prohibits the use 

of these straight sections, use extreme care in arranging the piping to produce as straight and smooth a flow as possible . 

Available Cox Flow Straighteners are listed in the 

Cox Flow Straighteners Product Data Sheet

 . Go t

www.badgermeter.com.

Use of Pipe Compound

The 37-degree flared tube connections of Cox Precision Turbine Flow Meters DO NOT require any sealing compound or Teflon 

tape, and none should be used . The use of these on adjacent piping should be held to a minimum in order to avoid coating 

the bearings and rotor blades with compound, causing premature rotor failure and erratic performance .

OTEE:

N

Copper conical seals or crush rings may be used, if necessary .

BLEED ALL AIR AND VAPOR FROM THE LIQUID AFTER INSTALLING OR REINSTALLING A FLOW METER.
START FLOW SLOWLY TO AVOID SENDING A “SLUG” OF HIGH VELOCITY AIR OR VAPOR THROUGH THE FLOW METER 

AND CAUSING IT TO OVERSPEED. START REQUIRED FLOW AFTER FLOW METER IS FULL OF LIQUID. AERATED LIQUIDS 

FLOWING THROUGH A FLOW METER WILL RESULT IN INCORRECT FLOW RATES.

DISASSEMBLY

Cox Precision Ball Bearing Type

1 .  Firmly hold flow meter and, using tweezers, carefully remove internal snap ring from the upstream end .
2 .  Use long nose pliers and grasp one vane of flow straightener and gently pull flow straightener and rotor assembly from 

the body . Use slight twisting motion . Snug fit at transition .

3 .  Press down on the hub to relieve spring pressure on C-washer and remove with tweezers or thin nosed pliers . Remove 

hub, spring and spacer .

4 .  Carefully remove rotor from shaft .
5 .  Remove a snap ring from side of bearing and push bearing out of rotor .

OTEE:

N

Models CLFA6 and CLFB6 must be returned to factory for bearing change .

CLEANING

Immerse all parts, except pickoff, in a clean, filtered solvent suitable for removing residue from the liquid the flow meter has 

been used with . If necessary, use a soft bristle brush .
If there is foreign matter in the ball bearings, allow them to soak in the solvent for approximately 10 minutes and then dry 

with filtered compressed air . Do not use excessive air pressure . 

OTEE:

N

Do not sonic clean bearings!

EXERCISE EXTREME CARE DURING THE CLEANING PROCESS SO THAT NONE OF THE PARTS ARE DROPPED,  

SCRATCHED OR DAMAGED IN ANY WAY. NO ATTEMPT SHOULD BE MADE TO FURTHER POLISH ANY OF THE PARTS, 

ESPECIALLY THE ROTOR.

User Manual

Page 7 

May 2014

Summary of Contents for Cox

Page 1: ...TUR UM 00477 EN 01 May 2014 User Manual Precision Meters Turbine Flow Meters...

Page 2: ...Precision Meters Turbine Flow Meters Page ii May 2014...

Page 3: ...Calibration and or Service 8 Reassembly 9 Technical Terms 11 K Factor 11 Repeatability 11 Linearity 11 Calibration Data 11 K Factor 11 20 Point Calibration 11 30 Point Calibration 11 UVC Universal Vi...

Page 4: ...Size 21 Bearings 21 Pickoffs 21 Fluids 21 Mounting for Calibration 22 Pressure Drop 22 Specific Gravity 22 Pressure 22 Temperature 22 Associated Equipment 22 Filtration 22 Recalibration 23 LoFlo Repl...

Page 5: ...frequency is similarly proportional to the volumetric rate of flow The output signal can be fed into various types of instruments to indicate the rate of flow such as indicators frequency converters...

Page 6: ...HICH IF NOT AVOIDED COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED IS ESTIMATED TO BE CAPABLE OF CAUSING MINOR OR MODERATE PERSONAL INJURY OR DAMA...

Page 7: ...OR REINSTALLING A FLOW METER START FLOW SLOWLY TO AVOID SENDING A SLUG OF HIGH VELOCITY AIR OR VAPOR THROUGH THE FLOW METER AND CAUSING IT TO OVERSPEED START REQUIRED FLOW AFTER FLOW METER IS FULL OF...

Page 8: ...bine meter should always remain filled with water when not in use to prevent internal wetted parts from being exposed to air CLFC6 CLFD6 CLFE6 CLFB6 CLFA6 CLFF6 CLFC6 CLFD6 CLFE6 CLFF6 1 Body 2 C wash...

Page 9: ...l with the retainer flange facing upstream Inspect rotor for markings as shown in Figure 4 to indicate flow direction before assembly Flow meters having broached slots in the body for flow straightene...

Page 10: ...rumentation cannot sense low level signals Amplify signal No flow indication Faulty pickoff Replace pickoff recalibrate as necessary System works perfectly except indicates lower flow over entire rang...

Page 11: ...Sales Department 20 Point Calibration Calibration at twenty flow rates 10 up scale and 10 down between minimum and maximum flow range is available for application where 0 25 accuracy or better is req...

Page 12: ...0478 0 7668 14 084 18 173 020 3 72232 165 100 2789 03 71 539 1 0480 0 7668 14 0905 19 249 704 5 39233 238 001 2778 54 71 382 1 0492 0 7668 20 4122 20 250 070 5 39867 238 304 2779 35 71 347 1 0494 0 7...

Page 13: ...ons For unusual requirements such as those outside the range of 300 350 F or those with extremely corrosive liquids consult the Badger Meter Sales Department Part Type Bearing Hybrid ceramic Body 316...

Page 14: ...6 3 80 96 52 3 30 83 82 2 25 57 15 Hex Body 32 2 00 50 80 6 06 153 9 4 00 101 6 3 50 88 90 2 75 69 85 Hex Body Table 4 AN end fitting dimensions NPT End Fitting A B HEX BODY SQUARE BODY Figure 8 NPT e...

Page 15: ...FITTINGS B HEX BODY FLOW METER A B C BODY MS33658 END FITTING DASH NUMBER CX08 4HBXXCB 3 18 3 2 1 12 SQUARE 8 8 4 CX08 6HBXXCB 3 18 3 2 1 12 SQUARE 8 8 6 CX08HBXXCB 3 18 3 3 1 12 SQUARE 8 8 CX10HBXXC...

Page 16: ...6 06 153 9 4 00 101 6 3 50 88 90 3 18 80 77 2 00 50 80 Table 8 Tri clamp end fitting dimensions High Pressure End Fitting A B HEX BODY SQUARE BODY A B BODY SQUARE SQUARE SQUARE SQUARE SQUARE HEX HEX H...

Page 17: ...most common pickoff types Length may vary depending on pickoff choice Consult factory for details NOTE N Dimensions below are shown in inches 1 00 2 7 MAG PICKOFF 2 22 2X AN END FITTINGS PER AS4395 3...

Page 18: ...3 30 83 82 2 25 57 15 Hex Body 5 20 132 1 32 2 00 50 80 6 06 153 9 3 50 88 90 2 75 69 85 Hex Body 5 70 144 8 Table 10 AN end fitting dimensions NPT End Fitting A B D HEX BODY SQUARE BODY Figure 15 NPT...

Page 19: ...5 95 3 75 95 8 5 00 127 0 2 80 71 12 4 30 109 2 3 50 89 3 75 95 3 75 95 10 5 50 139 7 2 80 72 12 4 40 111 8 3 50 89 3 75 95 3 75 95 12 5 50 139 7 2 90 73 66 4 50 114 3 3 88 99 4 62 117 4 62 117 16 5 5...

Page 20: ...r a size 20 flow meter 4000 4500 5000 5500 6000 6500 7000 1 10 100 1 000 10 000 Roshko Number UVC Plot Three Viscosities 0 7 cStk 4 2 cStk 25 5 cStk Stouhal Number Figure 18 UVC plot Precision Meters...

Page 21: ...available is a function of the total mass flow the low capacity meters will be more affected at the minimum flow rate than the high capacity meters Replacement pickoffs should have the same part numb...

Page 22: ...ion to the square of the volumetric flow rate This variation is proportional to a liquid s density The values shown under range characteristics are based on a liquid specific gravity of 0 760 and a vi...

Page 23: ...t up for recalibration allow the fluid to circulate for 5 minutes before beginning the calibrating runs LOFLO REPLACEMENT PARTS Figure 20 Model CLFA6 Figure 21 Model CLFB6 Figure 22 Models CLFC6 CLFF6...

Page 24: ...na N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East...

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