Badger Meter Cox User Manual Download Page 21

FACTORS AFFECTING LINEARITY

There are many factors affecting the linearity of turbine flow meters . The following enumerates some of these factors and 

their effect .

Size

The size of the meter selected is determined by the flow range required and the fluid characteristics . Standard flow ranges are 

listed in the Product Data Sheet . Where range requirements fall between listed ranges, it may be necessary to use two meters 

or a meter can be ordered for the specific range required . Overspeeding to meet a required flow capacity results in lowered 

operating life . Going to a larger meter size to avoid overspeeding will result in the non-linear range at the lower flow rates . 

Bearings

The rotor in a standard meter is mounted on ball bearings . The function of rolling friction in regard to linear operating range 

is nil and can be disregarded . Where ball bearings cannot be used because of fluid characteristics, a sleeve or bushing type 

bearing is available at the expense of a reduced linear range . Due to the inherent character of increased friction, the linear 

operating range may be sharply curtailed in the lower capacity meters .

Pickoffs

Magnetic pickoffs affect the linear range of a meter, due to magnetic drag on the rotor . Since the turning force available is a 

function of the total mass flow, the low capacity meters will be more affected at the minimum flow rate than the high capacity 

meters . Replacement pickoffs should have the same part number as original equipment, otherwise the linear range can 

be affected .

Fluids

There are two types of fluids: compressible and incompressible . Considering only the incompressible (liquids), there are three 

factors that affect the linear flow range . They are lubricity, density and viscosity .

Lubricity

This is not a measurable quantity . It is that property of a liquid which determines the friction within the bearing and affects 

the life of the bearing as well as the linear operating range . Lack of lubricity can cause erratic action, especially at the low end 

of the flow range .

Density

Turbine flow meters are designed to operate over the standard frequency range with liquids of 1 .0 specific gravity (H

2

O) . 

If a liquid of 1 .5 specific gravity is used, it will have a 50% increase in driving force available at a given frequency . Also, the 

differential pressure of the meter is increased a like amount . This increased differential pressure can reduce the life of the 

bearing . Reduction of maximum operating frequency to maintain design pressure drop will result in reduced bearing life . The 

maximum frequency can be approximately calculated as shown by the following example:

𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀

 

𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝑀𝑀𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹

= 1200 

1.0/1.5  = 980 

𝐹𝐹𝑐𝑐𝑐𝑐

 

Figure 19:  Calculating maximum frequency

User Manual

Page 21 

May 2014

Summary of Contents for Cox

Page 1: ...TUR UM 00477 EN 01 May 2014 User Manual Precision Meters Turbine Flow Meters...

Page 2: ...Precision Meters Turbine Flow Meters Page ii May 2014...

Page 3: ...Calibration and or Service 8 Reassembly 9 Technical Terms 11 K Factor 11 Repeatability 11 Linearity 11 Calibration Data 11 K Factor 11 20 Point Calibration 11 30 Point Calibration 11 UVC Universal Vi...

Page 4: ...Size 21 Bearings 21 Pickoffs 21 Fluids 21 Mounting for Calibration 22 Pressure Drop 22 Specific Gravity 22 Pressure 22 Temperature 22 Associated Equipment 22 Filtration 22 Recalibration 23 LoFlo Repl...

Page 5: ...frequency is similarly proportional to the volumetric rate of flow The output signal can be fed into various types of instruments to indicate the rate of flow such as indicators frequency converters...

Page 6: ...HICH IF NOT AVOIDED COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED IS ESTIMATED TO BE CAPABLE OF CAUSING MINOR OR MODERATE PERSONAL INJURY OR DAMA...

Page 7: ...OR REINSTALLING A FLOW METER START FLOW SLOWLY TO AVOID SENDING A SLUG OF HIGH VELOCITY AIR OR VAPOR THROUGH THE FLOW METER AND CAUSING IT TO OVERSPEED START REQUIRED FLOW AFTER FLOW METER IS FULL OF...

Page 8: ...bine meter should always remain filled with water when not in use to prevent internal wetted parts from being exposed to air CLFC6 CLFD6 CLFE6 CLFB6 CLFA6 CLFF6 CLFC6 CLFD6 CLFE6 CLFF6 1 Body 2 C wash...

Page 9: ...l with the retainer flange facing upstream Inspect rotor for markings as shown in Figure 4 to indicate flow direction before assembly Flow meters having broached slots in the body for flow straightene...

Page 10: ...rumentation cannot sense low level signals Amplify signal No flow indication Faulty pickoff Replace pickoff recalibrate as necessary System works perfectly except indicates lower flow over entire rang...

Page 11: ...Sales Department 20 Point Calibration Calibration at twenty flow rates 10 up scale and 10 down between minimum and maximum flow range is available for application where 0 25 accuracy or better is req...

Page 12: ...0478 0 7668 14 084 18 173 020 3 72232 165 100 2789 03 71 539 1 0480 0 7668 14 0905 19 249 704 5 39233 238 001 2778 54 71 382 1 0492 0 7668 20 4122 20 250 070 5 39867 238 304 2779 35 71 347 1 0494 0 7...

Page 13: ...ons For unusual requirements such as those outside the range of 300 350 F or those with extremely corrosive liquids consult the Badger Meter Sales Department Part Type Bearing Hybrid ceramic Body 316...

Page 14: ...6 3 80 96 52 3 30 83 82 2 25 57 15 Hex Body 32 2 00 50 80 6 06 153 9 4 00 101 6 3 50 88 90 2 75 69 85 Hex Body Table 4 AN end fitting dimensions NPT End Fitting A B HEX BODY SQUARE BODY Figure 8 NPT e...

Page 15: ...FITTINGS B HEX BODY FLOW METER A B C BODY MS33658 END FITTING DASH NUMBER CX08 4HBXXCB 3 18 3 2 1 12 SQUARE 8 8 4 CX08 6HBXXCB 3 18 3 2 1 12 SQUARE 8 8 6 CX08HBXXCB 3 18 3 3 1 12 SQUARE 8 8 CX10HBXXC...

Page 16: ...6 06 153 9 4 00 101 6 3 50 88 90 3 18 80 77 2 00 50 80 Table 8 Tri clamp end fitting dimensions High Pressure End Fitting A B HEX BODY SQUARE BODY A B BODY SQUARE SQUARE SQUARE SQUARE SQUARE HEX HEX H...

Page 17: ...most common pickoff types Length may vary depending on pickoff choice Consult factory for details NOTE N Dimensions below are shown in inches 1 00 2 7 MAG PICKOFF 2 22 2X AN END FITTINGS PER AS4395 3...

Page 18: ...3 30 83 82 2 25 57 15 Hex Body 5 20 132 1 32 2 00 50 80 6 06 153 9 3 50 88 90 2 75 69 85 Hex Body 5 70 144 8 Table 10 AN end fitting dimensions NPT End Fitting A B D HEX BODY SQUARE BODY Figure 15 NPT...

Page 19: ...5 95 3 75 95 8 5 00 127 0 2 80 71 12 4 30 109 2 3 50 89 3 75 95 3 75 95 10 5 50 139 7 2 80 72 12 4 40 111 8 3 50 89 3 75 95 3 75 95 12 5 50 139 7 2 90 73 66 4 50 114 3 3 88 99 4 62 117 4 62 117 16 5 5...

Page 20: ...r a size 20 flow meter 4000 4500 5000 5500 6000 6500 7000 1 10 100 1 000 10 000 Roshko Number UVC Plot Three Viscosities 0 7 cStk 4 2 cStk 25 5 cStk Stouhal Number Figure 18 UVC plot Precision Meters...

Page 21: ...available is a function of the total mass flow the low capacity meters will be more affected at the minimum flow rate than the high capacity meters Replacement pickoffs should have the same part numb...

Page 22: ...ion to the square of the volumetric flow rate This variation is proportional to a liquid s density The values shown under range characteristics are based on a liquid specific gravity of 0 760 and a vi...

Page 23: ...t up for recalibration allow the fluid to circulate for 5 minutes before beginning the calibrating runs LOFLO REPLACEMENT PARTS Figure 20 Model CLFA6 Figure 21 Model CLFB6 Figure 22 Models CLFC6 CLFF6...

Page 24: ...na N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East...

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