Bad Boy Mowers EXTREME Page 32 Owner'S, Service & Parts Manual Download | Manualshive

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PAGE 32

275 YAMAHA

(CONTINUED)

CHANGING THE SPARK PLUGS AND CHECHING THE

SPARK PLUG GAP

1.

Remove the wire on the spark plug and use a

5/8” socket to remove the spark plug.

2.

Check the gap on the spark plug to verify that it is

0.03 in using a feeler gauge.

3.

If the spark plug is worn, overheated, wet or

carbon fouled replace the spark plug. The Kohler

Command Pro EFI ECV870 has a different spark

plug than all other Kohlers. The part number is

015-8002-00.

4.

Install the plug into cylinder head and torque to

20 ft.*lbs. Be careful not to overtighten the spark

plug.

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Summary of Contents for Mowers EXTREME

Page 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2017 12 6 OUTLAW EXTREMEMODEL ...

Page 2: ...rtation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Instrumentation Section 9 Page 14 Mower Blade Maintenance Section 10 Page 15 Greasing Bearings Section 11 Page 15 How To Choose the Right Blade Page 16 Mowing Tips Page 17 Service Section Page 18 Parts Section Page 48 Limited Warranty Page 72 ...

Page 3: ...Lift Fusion Gator Blade Wave Blade 038 7230 00 038 5400 00 038 7215 00 Hydraulic Filter 275 Yamaha Kawasaki FX751v Kohler Confidant 063 1070 00 Vanguard 993cc Kawasaki FX850v 063 8014 00 54 Deck Belt 041 1650 00 61 Deck Belt 041 0178 00 72 Deck Belt 041 0202 00 Pump Belt 041 8411 00 Oil Filter Vanguard 993cc 063 8018 00 275 Yamaha 015 0053 02 Kawasaki FX751v Kawasaki FX850v 063 8017 00 Kohler Conf...

Page 4: ...S SERVICE Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mowers Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number All warranty repair and service must be handled through your authorized Bad Boy Mowers Dealer To locate the nearest dealer go to our websi...

Page 5: ...absolutely necessary Always look down and behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the machine without the discharge chute grass catcher or other safety devices correctly in place and fu...

Page 6: ...the machine to roll over 2 31 Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do not use on steep slopes 2 32 Do not try to stabilize the machine by putting your foot on the ground 2 33 Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel goes over the edge or the edge caves in ...

Page 7: ...the machine indoors 2 50 Do not store machine near open flame or source of ignition such as a water heater or furnace 2 51 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle 2 52 Never fill gasoline containers inside a vehicle or on a truck or tr...

Page 8: ... be tested frequently Following are instructions to test these very important safety precautions Note the operator must be seated properly on the machine during these tests and the engine should have been previously allowed to warm to operating temperature 2 72 With the parking brake engaged bring lever arms to their inward position Attempt to start the machine with the blade actuator in off posit...

Page 9: ... started recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to fast position toward the rabbit 3 10 Owners must become familiar with the controls before operating a zero turn radius vehicle 3 11 Start slowly and build your skill level Have ample practi...

Page 10: ...y hour or annually whichever comes first Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep machine from collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol ...

Page 11: ...te Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed ...

Page 12: ... t engage A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch Also check PTO fuse underneath operator console 10 amps 6 4 Q What type of fuel is recommended for my mower A We recommend that you use a name brand fuel to ensure quality Use fuel with an octane rating near 87 Higher octane fuels offer no benefi...

Page 13: ... the right of the operator s left is a push pull type When the choke knob is pushed in the choke is in the off run position When the choke is pulled out it is in the on start position Do not operate the machine in the on start position 7 4 Control Levers Not Shown These levers control the mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direc...

Page 14: ...ddition of accessories 8 3 As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury 8 4 Hopefully you ll never need to use this section of the manual However if you do use extreme caution when moving machine SECTION 9 INSTRUMENTATION 9 1 Electronic Hour Meter Displays total operating hours 0 1 hour increment...

Page 15: ... check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED SECTION 11 EQUIPMENT LUBRICATION 11 1 Park the machine on a level surface and disengage the blade control switch 11 2 Move the motion control levers outward to the neutral position engage parking brak...

Page 16: ...ore specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching kit The type of blade installed on a new mower is a decision the retailer makes for each model of mower...

Page 17: ...ss cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period At the end of the mowing season use a fuel stabilizer in the remaining gasoline In the spring don t use that old gas unless you properly u...

Page 18: ...TER OUTLAW 4400 1 Place an oil drain pan 12 or more in diameter and 8 qt capacity is optimal beneath the oil filter Remove the oil filter cover from the transaxle to drain the oil Remove the O ring from the cover and discard the O ring 2 After the oil has drained from the transaxle remove the oil filter from the transaxle housing 3 Install a new filter and a new O ring onto the filter cover and in...

Page 19: ...right Fill the transaxle with new 20W 50 through the hydraulic reservoir tank until the oil reaches the oil fill vent port 5 Install the top oil fill vent port plug and continue filling the system with oil until the fill line is reached in the expansion tank 6 Drain the old oil filter of all free flowing oil prior to disposal Place used oil in appropriate containers and deliver to an approved recy...

Page 20: ...th 4400 transaxles the bypass valve is located on top of the unit next to the expansion tank port as shown in 1B 3 The bypass valves on either model are opened by turning the valve a quarter of a turn With the valves open start the mower release the parking brake and move the drive arms forward and backward 10 12 times slowly Turn off engine close bypass valves and recheck oil level Add oil as nec...

Page 21: ...or loosen for less belt tension The tension should be adjusted so that there is between 60 to 65 lbs of tension on the belt This can be checked with a belt tension gauge as shown to the right Use a belt tension gauge to unsure the proper tension Your or service center will have a belt tension gauge or you can buy one by calling the Bad Boy Parts Department at 866 622 3269 and asking for the Parts ...

Page 22: ...s located on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lbs 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow two minutes for oil to be absorbed by filter material 4 Apply a...

Page 23: ...the security of the new filter by lightly pulling on each hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and mark the direction it is facing 2 Clamp each side of the fuel filter to minimize any gas spills 3 Remove the clips from each side of...

Page 24: ...iveness Replace yearly more often in dusty environments Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR CLEANER 1 Unlock the air cleaner cover and remove to access the air cleaner 2 Remove the paper element and pre cleaner 3 Replace or wash pre cleaner in warm water with detergent Rinse and allow to air dry 4 Lightly oil pre cleaner with ne...

Page 25: ...rk plug and use a 5 8 socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 20 ft lbs Be careful not to overtighten the spark plug ...

Page 26: ...ose old oil 2 The oil filter is located on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lb 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow 2 minutes for oil to be absorbed b...

Page 27: ...pills 3 Remove the clops from each side of the fuel filter and remove the filter 4 Place the new fuel filter in the same direction as the old one and place the clips back into place and remove clamps The air cleaner is the engines only defense against damaging foreign particles It is very important that the air cleaner element is inspected prior to each use Remove the element and tap its sides in ...

Page 28: ...lug and use a 13 16 socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 16 ft lbs Be careful not to overtighten the spark plug ...

Page 29: ...d on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10ft lb Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow 2 minutes for oil to be absorbed by filter material 3 Apply a thin film of ...

Page 30: ...nsure the security of the new filter by lightly pulling on each hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and mark the direction it is facing 2 Clamp each side of the fuel filter to minimize and gas spills 3 Remove the clips from each s...

Page 31: ...eatly reduce the air cleaner s effectiveness Replace yearly more often in dusty environments Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR CLEANER 1 Unlock the air cleaner cover and remove to access the air cleaner 2 Remove the outer and inner air filters 3 Replace inner and outer filter then place the inner filter into the air intake fol...

Page 32: ...he gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug The Kohler Command Pro EFI ECV870 has a different spark plug than all other Kohlers The part number is 015 8002 00 4 Install the plug into cylinder head and torque to 20 ft lbs Be careful not to overtighten the spark plug ...

Page 33: ...ose old oil 2 The oil filter is located on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lb 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow 2 minutes for oil to be absorbed b...

Page 34: ...pills 3 Remove the clops from each side of the fuel filter and remove the filter 4 Place the new fuel filter in the same direction as the old one and place the clips back into place and remove clamps The air cleaner is the engines only defense against damaging foreign particles It is very important that the air cleaner element is inspected prior to each use Remove the element and tap its sides in ...

Page 35: ...lug and use a 13 16 socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 16 ft lbs Be careful not to overtighten the spark plug ...

Page 36: ...ed on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lb 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow 2 minutes for oil to be absorbed by filter material 4 Apply a thin film...

Page 37: ... ensure the security of the new filter by lightly pulling on each hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and mark the direction it is facing 2 Clamp each side of the fuel filter to minimize and gas spills 3 Remove the clips from each...

Page 38: ...g so will greatly reduce the air cleaner s effectiveness Replace yearly more often in dusty environments Adhering to these practices will help prevent loss of power and premature engine failure CHANGING YOUR AIR CLEANER 1 Unlock the air cleaner cover and remove to access the air cleaner 2 Remove the outer and inner air filters 3 Replace inner and outer filter then place the inner filter into the a...

Page 39: ...plug and use a 5 8 socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4 Install the plug into cylinder head and torque to 20ft lbs Be careful not to overtighten the spark plug ...

Page 40: ...ard and can cause severe damage to the mowers electrical components If a fuse is repeatedly blowing contact your Bad Boy dealer On most models the red wire coming out of the engine is the charging wire from the alternator Check for 13 6 14 2 volts dc at this wire with engine at full throttle If you are having issues starting your mower ensure the signal wire is connected to your starter solenoid C...

Page 41: ...PAGE 41 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM ...

Page 42: ...nd check at every mowing There are two grease zerks located on each of the two turnbuckles 4 Total Grease at every oil change The pump belt tensioner is located under the engine and has a grease fitting at its pivot point Grease at every engine oil change The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point Grease at every engine oil change The con...

Page 43: ...as fingers can easily become caught between the belt and pulley DECK BELT INSTALLATION 1 Use proper safety precaution when performing procedures 2 Raise the deck to its highest position 3 Take off both pulley covers and route the belt by following the belt route decal The easiest way to finish running the belt is routing the belt through the deck pulleys and carefully slipping the belt onto the cl...

Page 44: ...ese are the lower bolts in the slots of the deck as shown Do not loosen the upper bolts that attach the deck hangers to the actuator lift bars 6 The deck is now loose from the frame and movement of the lift pedal should only move the hanger bolts up and down in the deck slots at this point a different deck height adjustment pin location may be chosen choosing a lower number will raise the decks cu...

Page 45: ...k Belt tension should be 60 65 lbs with the deck at its lowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension gauge or you can buy one from the Bad Boy Parts Department by calling 866 622 3269 and asking for the Parts Department Part Number 041 9999 00 BLADE SHARPENING The blade on the top see photo was utilized long after repla...

Page 46: ...rill or a wrench and an extension to gain more leverage You might need to put a 3 4 wrench on top of the pulley bolt to keep the blade from spinning Bolts used have right handed threads Re torque the blade bolts to 90 110 lbs The blade spindles contain a sealed ball earing inside the top and bottom of the spindle The bearings are replaceable for a more cost effective repair ...

Page 47: ...PAGE 47 ...

Page 48: ...ge Bore Front Rim 6 1 013 9004 00 1 Fine Thread 1 2 Nylock Nut Parts List ITEM QTY PART NUMBER DESCRIPTION 7 2 010 1050 00 Caster Bearing 2016 1641 Bearing 8 1 025 0003 00 2016 Front Bearing Spacer 9 1 014 2025 00 2017 Bearing Cover 10 1 022 3085 00 Tire and black wheel assembly 11 1 022 3090 00 6 Front Black Wheel 12 1 022 5347 00 13 x 6 50 Tire PARTS SECTION OUTLAW FORK ASSEMBLY PAGE 48 5 5 2 3 ...

Page 49: ...3 Hex Flange GR G ZC 19 2 087 0001 00 Steering Damper 20 2 013 6014 00 3 8 16 Hex Nuts Zinc 21 1 031 9017 70 Upper adjuster Steering Arm Left 22 1 031 9014 70 Lower Adjuster Steering Arm Left 23 2 018 5043 00 3 8 x 1 1 4 Carriage Bolt 24 1 031 9025 70 Stering Arm Elbow Right 25 2 048 3000 00 Spherical Rod End Outlaw Parts List ITEM QTY PART NUMBER DESCRIPTION 26 6 019 6017 00 630 ID Plastic Washer...

Page 50: ... A DETAIL B A B PARTS SECTION OUTLAW GAS TANK ASSEMBLIES PAGE 50 29 35 18 33 7 8 9 6 3 2 12 1 19 34 20 10 23 24 22 21 4 5 27 28 25 32 31 26 30 15 17 16 17 14 14 13 13 14 11 36 34 17 37 13 13 13 16 22 16 16 16 ...

Page 51: ...00 3 16 Vinyl Clamp 17 3 051 8072 00 1 4 Vinyl Tubing 18 1 067 1180 50 Outlaw 2015 Fuel Tank Right 19 1 079 3360 00 Analog Control Panel Outlaw 20 1 077 8076 00 Ignition Switch 21 1 056 8058 00 PTO Switch 22 2 018 1040 00 Light Plug 23 1 089 1000 00 Oil Light 24 1 083 4013 00 Tachometer 25 2 066 8076 00 Fuel Cap Kelch 26 1 067 1190 50 Outlaw 2015 Fuel Tank Left 27 1 067 4080 00 Fuel Gauge w Gromme...

Page 52: ... PAGE 52 10 54 12 11 9 5 4 9 7 6 41 32 34 32 42 45 9 4 4 9 14 33 44 37 38 35 36 19 65 20 16 55 23 39 18 43 25 6 6 21 17 16 14 15 28 31 30 27 26 14 17 15 16 2 8 3 29 40 13 25 24 25 46 47 50 52 9 51 5 4 48 61 56 58 63 64 57 62 60 66 59 67 4 5 9 1 49 6 53 25 22 ...

Page 53: ...t 1 2 Nut Parts List ITEM QTY PART NUMBER DESCRIPTION 35 1 069 1000 00 Brake Handle Cam Over 36 1 069 7000 00 Rubber Brake Grip cZT ZT 2013 37 1 032 5053 00 Bronze Bushing SF 1220 8 38 1 013 0009 00 3 8 16 Hex Flange Top L N 39 1 031 2045 00 Outlaw 2016 Tank Support Left 40 1 031 2040 00 Outlaw 2015 Tank Support Right 41 1 014 2000 00 Black Plug 5 8 Head EFI Engines Only 42 1 018 2007 00 5 16 x 1 ...

Page 54: ...DETAIL A PARTS SECTION OUTLAW FLOORBOARD BATTERY PAGE 54 A 27 18 13 12 18 15 20 19 19 3 17 13 19 2 16 12 17 18 14 21 22 23 3 3 11 10 1 2 2 6 5 8 9 7 2 4 3 24 25 26 19 1 30 29 28 ...

Page 55: ...086 0003 00 Red Battery Cable Alternator to Starter Cable Kohler Engine Only 15 1 064 5301 00 12 in red battery cable 16 1 068 8049 00 Battery 17 2 103 5400 00 Black Boot For Ground Cable 18 1 3 Kohler Engine 103 5300 00 Red Boot 19 1 043 8929 00 Hold Down Assembly 19 1 1 043 8929 00 Battery Hold Down 19 2 2 018 8050 00 1 4 20 x 8 Carriage Bolt 19 3 2 013 8051 00 1 4 Wing Nut 20 1 086 0005 00 Grou...

Page 56: ... 8 3 5 6 5 4 38 22 36 19 35 2 9 10 5 21 41 22 20 39 40 7 1 11 37 24 16 13 13 15 11 17 12 18 34 33 26 25 27 32 34 29 30 31 30 DETAIL B OUTLAW EXTREME DETAIL B OUTLAW 58 58 55 54 59 64 62 57 60 60 65 63 61 56 57 45 45 43 42 46 48 49 44 51 47 44 52 50 50 47 53 28 23 14 ...

Page 57: ...raided Hose 32 2 066 5050 00 Hydraulic Tank Cap 33 4 019 8040 00 1 4 x 3 4 Carriage Bolt 34 6 013 2050 00 1 4 20 Nylon Insert flange Nut 35 1 026 0013 00 Outlaw Deck Lift Pedal 36 1 040 5000 00 Pull Pin 37 2 014 9000 00 2X2 Frame Plug 38 1 030 0010 00 5 16 18 x1 Thumb Screw Zinc 39 1 087 6100 00 250 lb Gas Spring 61 Deck Outlaw 40 1 087 7200 00 300 lb Gas Spring 72 Deck Outlaw 41 2 018 2049 00 13m...

Page 58: ...W 54 DECK PAGE 58 4 41 44 64 42 42 61 8 4 51 7 58 57 57 32 56 60 55 59 16 15 35 34 45 13 12 20 18 17 33 19 54 52 4 47 43 41 57 58 4 57 32 24 28 23 65 27 22 26 25 3 21 2 28 1 37 36 14 4 18 30 29 4 46 29 30 18 4 5 6 5 31 53 4 4 53 11 10 9 48 62 49 50 4 39 40 38 47 63 ...

Page 59: ... 00 1 2 x 4 Bolt Grade 8 33 3 033 6006 00 5 25 Deck Spindle Pulley Parts List ITEM QTY PART NUMBER DESCRIPTION 34 12 018 5040 00 3 8 x 1 1 4 Hex Bolt 35 3 038 0001 00 54 Deck Fusion Blade For Outlaw 36 1 060 5520 00 54 Deck Adustable Front Left 37 1 060 5530 00 54 Deck Adustable Front Right 38 2 014 5000 00 Pulley Cover 39 4 013 0004 00 Acorn nut pulley Cover 40 4 019 6050 00 360 ID Plastic Washer...

Page 60: ...ON OUTLAW 61 DECK PAGE 60 8 50 7 53 4 42 45 64 43 44 4 4 58 57 48 60 57 33 56 55 59 17 20 34 19 18 12 13 21 46 36 35 15 16 54 48 47 30 31 18 4 5 32 61 4 4 61 6 5 9 10 48 11 51 52 4 49 62 40 41 39 1 38 4 4 14 37 18 31 30 29 25 24 65 28 23 27 26 29 2 3 22 63 ...

Page 61: ...0 1 3 4 Pulley Spacer 33 4 018 5019 00 1 2 x 4 Bolt Grade 8 Parts List ITEM QTY PART NUMBER DESCRIPTION 34 3 033 6004 00 6 1 4 Drive Pulley 35 3 038 6080 00 61 inch Fusion Blade 36 12 018 5040 00 3 8 x 1 1 4 Hex Bolt 37 1 060 6220 00 61 Deck Adustable Front Left 38 1 060 6210 00 61 Deck Adustable Front Right 39 2 014 5000 00 Pulley Cover 40 4 013 0004 00 Acorn nut pulley Cover 41 4 019 6050 00 360...

Page 62: ...DECK PAGE 62 20 19 21 61 44 26 13 14 24 23 22 25 6 52 3 3 48 7 41 3 42 40 43 65 3 58 57 57 37 60 56 55 59 54 53 46 40 41 42 3 58 3 57 37 46 30 29 66 33 28 32 12 18 31 15 17 3 23 35 34 3 3 17 1 51 50 39 38 45 3 23 35 34 33 11 27 4 62 3 3 3 2 49 47 63 10 9 46 8 36 5 16 64 ...

Page 63: ...Bolt 33 7 013 8049 00 5 16 Nylock Flange Nut Zinc Parts List ITEM QTY PART NUMBER DESCRIPTION 34 6 018 0010 00 Deck Wheel Bolt 35 6 022 1000 00 Anti Scalp Roller 36 1 025 5339 00 1 3 4 Pulley Spacer 37 4 018 5019 00 1 2 x 4 Bolt Grade 8 38 4 013 0004 00 Acorn nut pulley Cover 39 4 019 6050 00 360 ID Plastic Washer Black 40 16 019 8054 00 505 Nylon Spacer 41 8 018 6037 00 1 2 13X 2 1 4 GR Hex Bolts...

Page 64: ...TY PART NUMBER DESCRIPTION 1 1 037 4000 01 4000 Series Spindle Housing 2 1 037 4002 00 4000 Series Spindle Spacer 3 1 037 9050 00 Locking Collar w 1 4 20 Set Screw 4 2 037 8002 00 Spindle Dust Cap 5 1 037 6026 00 Spindle Shaft 6 4 037 6029 00 Bearing Peer 6206 3 4 6 2 1 6 4 5 ...

Page 65: ... Transaxles Only Parts List ITEM QTY PART NUMBER DESCRIPTION 11 8 019 5007 00 1 2 Lock Washer 12 4 018 2006 00 5 16 x 1 1 4 Hex Bolt 4400 Transales Only 13 1 050 1000 00 4400 Transaxle Left Base Outlaw 14 1 050 1050 00 4400 Transaxle Right Base Outlaw 15 2 022 4050 00 24 x 12 00 12 Tire and Black Wheel Assembly 16 2 063 1060 00 Hydro Filter for Outlaw Extreme 17 2 063 1070 00 4400 Hydro Filter for...

Page 66: ... 8019 00 Canister Air Filter Outer 14 4 013 0075 00 M8 1 25 Zinc Nut 15 1 086 0005 00 Ground Cable Parts List ITEM QTY PART NUMBER DESCRIPTION 16 1 019 8053 00 7 16 Lock Washer 17 1 018 5300 00 7 16 x 2 1 2 Hex Bolt 18 1 070 1000 00 Clutch Assembly 19 1 070 2000 00 Clutch Pigtail 20 1 057 5906 00 PTO Engager Holder 21 2 018 6049 00 3 8 x 1 Hex Bolt 22 2 019 5037 00 3 8 Lock Washer 23 2 013 6014 00...

Page 67: ...4 019 8051 00 5 16 Lock Washer 14 1 019 6029 00 1 1 8 Flat Spacer Parts List ITEM QTY PART NUMBER DESCRIPTION 15 1 019 8053 00 7 16 Lock Washer 16 1 018 5300 00 7 16 x 2 1 2 Hex Bolt 17 1 070 1000 00 Clutch Assembly 18 1 070 2000 00 Clutch Pigtail 19 1 057 5906 00 PTO Engager Holder 20 2 018 6049 00 3 8 x 1 Hex Bolt 21 2 019 5037 00 3 8 Lock Washer 22 2 013 6014 00 3 8 Hex Nut 23 2 015 8000 00 Spa...

Page 68: ...019 5037 00 3 8 Lock Washer 13 2 013 6014 00 3 8 Hex Nut 14 1 015 0050 00 Yamaha Muffler Parts List ITEM QTY PART NUMBER DESCRIPTION 15 2 015 0053 01 Exhaust Gasket for yamaha 16 4 019 8051 00 5 16 Lock Washer 17 4 013 0075 00 M8 1 25 Zinc Nut 18 1 041 8411 00 Pump Belt Diesel 19 1 051 5403 00 Oil drain Hose for Yamaha 20 4 018 1075 00 3 8 x 1 1 8 bolt 21 2 015 0053 06 Spark Plug Yamaha 22 1 063 6...

Page 69: ...r 14 4 013 0075 00 M8 1 25 Zinc Nut 15 1 086 0005 00 Ground Cable Parts List ITEM QTY PART NUMBER DESCRIPTION 16 1 019 8053 00 7 16 Lock Washer 17 1 018 5300 00 7 16 x 2 1 2 Hex Bolt 18 1 070 1000 00 Clutch Assembly 19 1 070 2000 00 Clutch Pigtail 20 1 057 5906 00 PTO Engager Holder 21 2 018 6049 00 3 8 x 1 Hex Bolt 22 2 019 5037 00 3 8 Lock Washer 23 2 013 6014 00 3 8 Hex Nut 24 2 015 2709 00 Exh...

Page 70: ... 5402 00 14 mm Oil drain Hose 993cc Vanguard 16 1 019 6029 00 1 1 8 Flat Spacer Parts List ITEM QTY PART NUMBER DESCRIPTION 17 1 041 5048 00 Pump Belt 18 1 019 8053 00 7 16 Lock Washer 19 1 018 5300 00 7 16 x 2 1 2 Hex Bolt 20 1 070 1000 00 Clutch Assembly 21 1 070 2000 00 Clutch Pigtail 22 1 057 5906 00 PTO Engager Holder 23 2 018 6049 00 3 8 x 1 Hex Bolt 24 2 019 5037 00 3 8 Lock Washer 25 2 013...

Page 71: ...104 18 THROTTLE DECAL 091 3012 00 DANGER DECAL 091 3017 00 PUMP BELT ROUTE DECAL 091 3309 00 DECK BELT ROUTE DECAL 091 3150 00 CAUTION DANGER DECAL 091 1114 00 STEERING SPEED CONTROL DECAL 091 0055 18 852cc BACKPLATE DECAL 091 0343 18 824cc BACKPLATE DECAL 091 0340 18 747cc BACKPLATE DECAL 091 0344 18 852cc EXTREME BACKPLATE DECAL 091 0341 18 726cc BACKPLATE DECAL 091 0345 18 993cc EXTREME BACKPLA...

Page 72: ...PAGE 72 ...

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