Bad Boy Diesel 7200 Page 29 Owner'S, Service & Parts Manual Download | Manualshive

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Summary of Contents for Diesel 7200

Page 1: ...RO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 2014 12 1 DIESELMODE...

Page 2: ...5 page 10 Troubleshooting and FAQ Section 6 page 11 Controls Section 7 page 12 Moving In operable Mower Section 8 page 13 Instrumentation Section 9 page 13 Mower Blade Maintenance Section 10 page 14 G...

Page 3: ...ion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6091 00 Deck Belt 72 61 61 Compact 041 2525 00 041 0236 000 041 0226 00 Pump Belt 72 61 041 8411 00 041 5048 00 CATERPILLAR CAT 28hp Oil Filter 0...

Page 4: ...ower Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number All warranty repair and service must be handled through your authoriz...

Page 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Page 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Page 7: ...machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never operate a poorly maintained ma...

Page 8: ...actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machin...

Page 9: ...recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle...

Page 10: ...m collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never use fuel w...

Page 11: ...or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is...

Page 12: ...decrease engine rpm 7 3 Pre Heat Button Before starting engine push to pre heat for easier starting 7 4 Control Levers These levers control the mower s speed direction and neutral lock These levers a...

Page 13: ...ms on each pump are located near the top and are identified as a hex stud 8 4 Your Bad Boy Mower Weighs DIESEL SERIES 1607 1935 lbs Weights fluctuate with the addition of accessories 8 5 As you can se...

Page 14: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Page 15: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 16: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Page 17: ...rst 50 hours of usage and every 500 hours thereafter or once a year Diesel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 motor oil before installi...

Page 18: ...n coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the system by...

Page 19: ...t will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft lbs on all models Retorque at eve...

Page 20: ...ays check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the...

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Page 22: ...e torque for suspension forks should be 50 ft lbs Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bear...

Page 23: ...t lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat surface...

Page 24: ...or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too long Resharpening...

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Page 55: ...s _____________________________________________________________ City ________________________________________________________________ State _________________________________ Zip ______________________...

Page 56: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...

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