Bad Boy BRN 6100 Owner'S, Service & Parts Manual Download Page 1

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ZERO-TURN MOWER

OWNER’S, SERVICE & PARTS MANUAL

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501

6-19

RENEGADE DIESEL

OUTLAW

Summary of Contents for BRN 6100

Page 1: ...RO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2019 6 6 19 RENEGADE DIESEL OUTLA...

Page 2: ...tion Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Instrumentation Section 9 Page 14 Mower Blade Maintenance Section...

Page 3: ...00 038 6090 00 Hydraulic Filter 063 8014 00 61 Deck Belt 041 0222 00 Pump Belt 041 8000 00 Oil Filter 063 2010 00 Air Filter Inner Filter 063 2060 00 Outer Filter 063 2050 00 Fuel Filter 063 2011 00 M...

Page 4: ...engine s service manual WARRANTY REGISTRATION The Warranty Registration form must be completed within 30 days to validate your warranty As the new equipment owner you are expected to see that the for...

Page 5: ...as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the machine without the discharge chute grass catcher or other safety devices correct...

Page 6: ...arting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope 2 31 Keep all movement on slopes slow and gradual Sudden changes in spe...

Page 7: ...ace containers on the ground away from your vehicle before filling 2 56 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do not...

Page 8: ...ing brake engaged bring lever arms to their inward position Attempt to start the machine with the blade actuator in off position The engine should not start 2 76 On a level surface disengage the parki...

Page 9: ...is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to fast position toward the rabbit 3 10 Owners mu...

Page 10: ...valve clearanceDealer Clean and lap valve seating surfaceDealer Maintenance by hour or annually whichever comes first Check air and fuel filter more often in dusty conditions DealerGet maintenance pe...

Page 11: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Page 12: ...bad connections 6 3 Q What should I do if the blades won t engage A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure...

Page 13: ...ocated in place of the choke control knob This light indicates a malfunction in the electronic fuel injection system and requires immediate dealer service 7 5 Control Levers These levers control the m...

Page 14: ...er need to use this section of the manual However if you do use extreme caution when moving machine SECTION 9 INSTRUMENTATION 9 1 Coolant Temperature Gauge The Renegade diesel is equipped with a coola...

Page 15: ...check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED S...

Page 16: ...re specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and...

Page 17: ...and help mulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hou...

Page 18: ...sult in damage of the hydraulic system and void the warranty Each side requires approximately two quarts of oil to refile the system THE FOLLOWING MAINTENACE IS TO BE PERFORMED ON A LEVEL SURFACE CHAN...

Page 19: ...ll drop 3 With the bypass valve closed and the engine running slowly move the directional drive arms in the forward and reverse directions 5 to 6 times Caution the tires will rotate during this proced...

Page 20: ...ners can be moved up or down in their mounting position The use of a 3 8 ratchet and short extension may be required for installation or removal of a drive belt To access the rear of the pump plate lo...

Page 21: ...OIL FILTER 1 Place an oil drain pan 12 or more in diameter and 8 qt capacity is optimal beneath the oil drain plug Remove oil drain plug and allow oil to drain completely 2 The oil filter is located o...

Page 22: ...a suitable container Dispose of the drained fluid correctly 3 Close drain 4 The second fuel filter is a canister located above the fuel water separator 5 Close the fuel supply valve 6 Clean the outsi...

Page 23: ...ter white element and the inner blue element 3 Clean or replace elements 4 Reattach the cover Radiator Debris Screen The radiator is equipped with a removable screen that must remain free of debris at...

Page 24: ...the mowers electrical components If a fuse is repeatedly blowing contact your Bad Boy dealer Check the condition and connection of the relays Ensure that they are clean and connected Make sure that wi...

Page 25: ...PAGE 25 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM...

Page 26: ...int Grease at every engine oil change 4 The control arm blocks have grease fittings located on each side of the steering arm bar Grease at every engine oil change 5 There are 10 spherical rod ends loc...

Page 27: ...aution while performing this step as fingers can easily become caught between the belt and pulley DECK BELT INSTALLATION 1 Remove ignition fob 2 Raise the deck to its highest position 3 Remove both pu...

Page 28: ...t bars Your mower is also equipped with a deck lift assist This will cause the actuator bars to lift on their own once all the deck hangers have been loosened If this happens it may be necessary to re...

Page 29: ...backward in the slot of the deck Belt tension should be 60 65 lbs with the deck at its lowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a b...

Page 30: ...so that the bolt can be loosened Use a 15 16 socket and impact drill or a wrench and an extension to gain more leverage Re torque the blade bolts to 90 110 lbs The blade spindles contain a sealed ball...

Page 31: ...____________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________...

Page 32: ...019 5038 00 5 8 Flat Washer Parts List ITEM QTY PART NUMBER DESCRIPTION 23 3 019 6020 00 1 2 Belleville Washer 24 4 019 6050 00 360 ID Plastic Washer Black 25 6 022 1001 00 2019 Deck Wheel 26 2 025 5...

Page 33: ...24 6034 00 2 21 Bushing 032 2000 00 4 22 Sleeve 032 2001 00 2 23 2015 Outlaw Turnbuckle Body 048 7020 00 1 24 Turnbuckle End Right Handed Thread 048 7021 00 1 25 Turnbuckle End Left Handed Thread 048...

Page 34: ...3 4 Bearing Large Bore Front Rim Parts List ITEM QTY PART NUMBER DESCRIPTION 121 2 023 0004 00 2019 Rebel Rogue Renegade Front Fork 128 4 025 0003 00 2016 Front Bearing Spacer 133 2 025 5202 00 Front...

Page 35: ...ITEM QTY PART NUMBER DESCRIPTION 129 1 025 0025 00 MZ Deck Idler Spacer 136 1 026 0026 00 Knurled Pedal 141 1 028 0008 00 Dial Rod Plunger 142 1 028 0015 19 2019 Outlaw Gen2 Deck Height Dial Rod Assy...

Page 36: ...221 5 1 067 9901 00 Fuel Pick up Parts List ITEM QTY PART NUMBER DESCRIPTION 221 9 1 067 9905 00 Diesel Fuel Cap 222 1 067 9995 50 2019 Left Renegade Fuel Tank Diesel 222 1 1 067 9995 50 2019 Left Fue...

Page 37: ...ulley Spacer 134 2 025 5203 00 Spacer 3 4 OD x 1 2 ID x 3 4 Length 138 1 026 2224 00 2019 Horizontal Suspension Rear Cover 150 2 029 7038 00 8 Rubber Bumper 172 2 033 7027 00 2019 Outlaw Horizontal Re...

Page 38: ...OORBOARD ROPS RADIATOR 82 10 118 251 8 10 37 10 82 82 10 97 42 257 21 68 68 9 41 201 235 96 74 39 217 9 264 86 35 20 4 80 211 209 2 209 7 209 1 265 50 209 10 209 9 209 8 98 113 112 200 262 249 209 5 2...

Page 39: ...026 2230 00 2019 Outlaw Adjustable Foot Plate 149 6 029 4010 00 Button Bumper Parts List ITEM QTY PART NUMBER DESCRIPTION 153 6 030 3050 00 10 x 1 2 Self Tapping Screw 182 14 040 6080 00 Ratchet Fast...

Page 40: ...PARTS SECTION PAGE 40 231 1 231 146 109 173 20 99 20 24 24 77 137 99 109 20 20 64 215 162 86 20 224 224 15 214 216 224 16 20 64 130 20 20 230 231 2 231 3 231 5 231 4 SEAT BRAKE 26 175...

Page 41: ...al Seat Mount 173 1 034 1025 00 Brake Spring 175 1 036 5300 00 Seat Switch Adapter Parts List ITEM QTY PART NUMBER DESCRIPTION 214 1 064 8054 00 2019 Short Brake Cable Suspension Models 215 1 064 8081...

Page 42: ...18 113 156 1 69 19 157 5 157 6 63 113 18 156 2 174 5 174 6 174 2 174 3 174 1 174 7 174 4 60 180 5 241 60 80 106 204 5 145 21 163 160 2 160 6 160 2 160 7 160 3 160 5 160 2 160 1 160 160 4 161 6 161 2...

Page 43: ...s List ITEM QTY PART NUMBER DESCRIPTION 157 5 1 013 0017 00 3 8 16 Half Jam Nut 157 6 1 018 0063 00 3 8 16 x 1 Set Socket Set Screw Cup Point 157 7 1 018 0050 00 1 2 13 x 3 25 GR 5 Hex Bolt Zinc 160 1...

Page 44: ...PAGE 44 120 2 120 1 120 17 135 189 3 179 56 55 189 5 189 1 189 4 189 2 91 261 64 20 44 117 14 185 259 124 48 70 104 107 6 190 7 227 189 189 260 43 93 168 168 80 15 167 107 104 70 104 89 226 17 102 RE...

Page 45: ...8 117 2 020 7022 00 1 8x2 1 4 cotter pin Zinc 120 2 022 4090 00 2019 Assy 26x12 12 Reaper Turf 2019 10 5 Rim Parts List ITEM QTY PART NUMBER DESCRIPTION 120 1 2 022 4086 00 2019 10 5 Wheel 120 2 2 02...

Page 46: ...191 2 195 1 27 194 2 193 87 30 152 184 50 103 110 13 183 181 90 47 114 20 229 206 228 99 94 202 12 13 21 165 13 164 105 90 266 48 104 88 31 87 140 252 38 24 38 16 250 38 5 63 238 177 20 24 205 8 24 10...

Page 47: ...103 4 019 4008 00 1 4 Lock Washer Parts List ITEM QTY PART NUMBER DESCRIPTION 104 8 019 5007 00 1 2 Lock Washer 105 8 019 5029 00 3 8 Flat Washer 106 4 019 5037 00 3 8 Lock Washer 110 2 019 7040 00 1...

Page 48: ...219 4 235 201 234 240 234 201 235 234 201 235 157 1 3 157 1 2 157 1 3 157 1 1 156 1 2 156 1 1 156 1 3 156 1 3 256 6 256 1 256 5 256 3 256 4 256 2 236 198 236 239 237 199 237 236 198 236 246 9 246 5 2...

Page 49: ...5 8 Hose Clamp 240 1 073 8070 00 5 16 x 5 16 x 1 4 Fuel Line T 031 0031 00 ITEM QTY PART NUMBER DESCRIPTION 157 1 1 031 0031 00 2019 Drive Arm Actuator left 157 1 1 1 031 0031 10 2019 Drive Arm Actua...

Page 50: ...0 STEERING CONTROL DECAL 091 4037 00 DECK RELEASE DECAL 091 4016 00 RENEGADE DIESEL CONTROL PANEL DECAL 091 8001 00 DECK IMPACT PATENT DECAL 091 4038 00 CONTROL ROD DECAL 091 4039 00 CONTROL DAMPENER...

Page 51: ...GE 51 091 4012 00 1100cc Decal 091 1020 00 HYDRAULIC DECAL 091 3012 00 DANGER DECAL 091 0017 00 PERKINS Decal 091 4032 00 RENEGADE PUMP BELT DECAL 091 0917 18 61 DECK DECAL 091 4033 00 RENEGADE DECK B...

Page 52: ...iring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an authorized service center or dealership 4 WARRANTY LIMITATION A THE...

Page 53: ...TY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your rec...

Page 54: ...______________________________________________________________ _________________________________________________________________________ _______________________________________________________________...

Page 55: ...______________________________________________________________ _________________________________________________________________________ _______________________________________________________________...

Page 56: ...www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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