Bad Boy 5' Cutter Owner'S Operation Manual Download Page 1 | Manualshive

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OWNER’S OPERATION

&

PARTS MANUAL

10-28-2014

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Summary of Contents for 5' Cutter

Page 1: ...OWNER S OPERATION PARTSMANUAL 10 28 2014...

Page 2: ...A duplicate can be obtained online at www badboymowers com As with all machinery this cutter requires periodic maintenance and should be kept free of debris buildup Proper care will ensure many years...

Page 3: ...F CONTENTS SPECIFICATIONS 4 SAFETY RULES 5 GENERAL INFORMATION 8 OPERATION 8 OWNER SERVICE 13 TROUBLESHOOTING 18 CUTTER ASSEMBLY AND PART LIST 19 FASTENER TORQUE CHART 24 DEALER S CHECKLISTS 25 PRODUC...

Page 4: ...1 2 solid welded Tail wheel arms 1 2 x 2 1 2 designed to withstand rear tractor wheel lift off Tail wheel 4 x 15 puncture resistant w double bolt adjustment Stump Jumper 15 splined Heavy duty reinfor...

Page 5: ...ds hearing and head Wear a respirator or filter mask where appropriate Make sure the cutter is properly secured adjusted lubricated and in good operating condition Make sure spring activated locking p...

Page 6: ...are disengaged before starting tractor engine Operate tractor PTO at 540 RPM Do not exceed Do not operate PTO during transport Look down and to the rear and make sure area is clear of people animals p...

Page 7: ...safe condition before placing cutter into service STORAGE Keep children and bystanders away from storage area Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Plac...

Page 8: ...to possible running changes your machine may vary slightly in detail Bad Boy Cutters reserves the right to redesign and change the machines as necessary without notification Throughout this manual ref...

Page 9: ...top link to lowest hole provided in the tractor s top link bracket 2 Attach rear portion of tractor top link to the hole on the cutter floating link Select a top link mounting pin that will allow the...

Page 10: ...to one another in order to find the necessary driveline length reduction 4 Measure from the end of the shield tractor half to the base of the bell shield cutter half see figure below This is measurem...

Page 11: ...uld be slightly lower than the rear The rear of the cutter should be approximately 1 2 to 3 4 higher than the front OPERATING TECHNIQUE The operating power for the cutter is provided by the tractor s...

Page 12: ...cutter is stable Keep children and bystanders away from the storage area PRE OPERATION CHECKLIST OWNER OPERATORS RESPONSIBILITY Review and follow all safety rules pages 5 7 and machine safety decals E...

Page 13: ...part underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can...

Page 14: ...nusual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fitt...

Page 15: ...cutter and block securely 3 Align the crossbar of the stump jumper with blade access hole in the cutter frame Remove blade bolt nut and lock washer Carefully drive bolt out of crossbar 4 Rotate and re...

Page 16: ...ide of blade SLIP CLUTCH ADJUSTMENT The slip clutch if equipped is designed to slip so that the gearbox and the driveline are protected if the cutter blades strike an obstruction A new slip clutch or...

Page 17: ...r the three tabs at its base ensuring that the tabs snap back into position SHIELDING REPAIR DANGER This machine is equipped with front and rear guards DO NOT operate the machine without the guards in...

Page 18: ...s unable to cut grass pressed flat by tractor tires Dull Blades Allow grass to dry before mowing Slow ground speed of tractor but keep PTO running at 540 RPM Sharpen or replace blades Material dischar...

Page 19: ...PAGE 19 CUTTER ASSEMBLY AND PART LIST...

Page 20: ...PAGE 20...

Page 21: ...er 22 5 8 hole in Rear A Arm Assembly 2 Middle Brace 3 Secure with 5 8 Nylock Nut 16 Do not tighten Repeat step 3 for the right side 4 Attach Height Adjustable Plate 7 by way of the two 1 2 holes at t...

Page 22: ...Tire 1 using four Hub Lock Washers 4 and four Hub Nuts 5 Tighten to 50 ft lbs Insert 3 4 Axle Bolt 7 through the following parts in the order given either hole of Fork 6 3 4 Flat Washer 9 Hub 2 3 4 F...

Page 23: ...t shaft of gearbox and snap into place iv Align the 1 2 holes of the yoke and gearbox input shaft Insert 1 2 x 3 1 4 Gr2 Hex Bolt 13 Secure with 1 2 Nylock Nut 17 Tighten to 40 ft lbs as indicated in...

Page 24: ...given in the previous text by 25 Fastener Item Number Torque Lubricated Unlubricated 5 8 x 2 1 2 Hex Bolt 9 56 ft lbs 75 ft lbs 1 2 x 1 1 4 Hex Bolt 10 52 ft lbs 70 ft lbs 5 8 x 6 Hex Bolt 12 90 ft lb...

Page 25: ...allation ____ Check that the gearbox is properly filled with gear oil and that no seals are leaking ____ Grease all lubrication points as shown in Lubrication pgs 14 15 ____ Check that blades have bee...

Page 26: ...te of retail sale At Bad Boy Cutters request the customer will make the defective part available for inspection by Bad Boy Cutters and or return the defective part to Bad Boy Cutters Transportation ch...

Page 27: ...n s may not apply to you HOW TO OBTAIN SERVICE UNDER THIS WARRANTY Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Cutters at warranty...

Page 28: ...PAGE 28 102 Industrial Drive Batesville Arkansas 72501 870 698 0090...

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