Backyard SARATOGA Page 47 Owner'S Manual Download | Manualshive

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3KDVH

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• Assemble with hardware as shown.

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• (2) M23 - DOOR BOARD - W100922
• (1) M21 - DOOR BOARD - W100919
• (1) M20 - DOOR BOARD - W100920
• (2) M18 - DOOR BOARD - W100918
• (2) M22 - DOOR BOARD - W100921
• (3) O1 - DOOR SUPPORT - W100923
• (1) O2 - DOOR MOUNTING RAIL - W101133
• (1) M40 - STRIKE PLATE BLOCK - W101134
• (4) M13 - WALL SLAT - W101101
• (1) HZ - KNOB - A1000071
• (2) GK - WINDOW FRAME GREEN 216x267 - A100918
• (1) GF - MAGNETIC CATCH - A100145
• (1) GJ - STRIKE PLATE - A100145
• (3) GH - SCREW - A100145
• (2) FR - HINGE - A100093

+DUGZDUHQHHGHG

• (4) BC - SCREW PWH 8x3/4 - H100070
• (60) BR - SCREW PFH 8x1-1/8 - H100088
• (10) CX - SCREW PFH 4x5/8 - H100127

K2

GJ

M40

K2

3

1

1

/1

6

2

1

3

/1

6

G3

O2

M13

M13

BR

BR GH

BR

O1

O1

O1

FR

FR

CX

M20

O2

CX

FR

M20

HZ

BR

GH

GF

M18

M21

M18

M23

M18

M20

GK

BC

BR

Step 1: Attach 'M13' Wall Slats approximately 3 11/16"
from the bottom edge of 'K2' floor board & 'G3' cabin
arch using Screws 'BR', as shown. Pre-drill and attach
'M40' Strike Plate Block approximately 2 13/16" from
bottom edge of 'K2' and 10 7/16" from edge of 'E4'
upright using Screws 'BR', as shown. Attach 'GJ' Strike
Plate to 'M40' strike plate block using Screw 'GH', as
shown. Pre-drill and assemble 'O2' Door Mounting Rail
to 'M13' wall slat using Screws 'BR', as shown.

Step 2: Align 'M21', 'M18', 'M23', 'M22', & 'M20'
Door Boards, as shown, and pre-drill attach 'O1'
Door Supports using Screws 'BR', as shown.
Pre-drill and attach 'FR' Hinges to 'M20' door
board using Screws 'CX' as shown.

Step 4: Pre-drill and attach 'GF'
Magnetic Catch to 'M18' door
board using Screws 'GH' , as
shown.

Step 3: Attach 'GK' Plastic Window Frame
to door window opening using Screws 'BC'
, as shown. Attach 'HZ' Knob to door using
Screw 'BR', as shown.

Step 5: Pre-drill and attach Fort Door
Assembly Hinges 'FR' to 'O2' Door
Mounting Rail using Screws 'CX' , as
shown.

10 7/16

E4

To prevent board splitting, you
must pre-drill each board with
a 1/8" drill bit, before attaching.

M22

M22

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Summary of Contents for SARATOGA

Page 1: ... North Rouse Pittsburg KS 66762 1 800 856 4445 Made in China 16 6 5 72 1 Features the fastening system Register your new swing set on line www swingsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order replacement parts ...

Page 2: ...ĚĞ ƌĞĂůŝǌſ ůĂ ĐŽŵƉƌĂ ŶŽ ĂůŵĂĐĞŶĂ ƉŝĞǌĂƐ ĚĞ ĞƐƚĞ ƉƌŽĚƵĐƚŽ ŝ ƚŝĞŶĞ ƉƌĞŐƵŶƚĂƐ ƐŽďƌĞ Ğů ĞŶƐĂŵďůĂũĞ Ž Ɛŝ ŶĞĐĞƐŝƚĂ ƉŝĞǌĂƐ ĚĞďŝĚŽ Ă ƋƵĞ ĨĂůƚĂŶ Ž ĞƐƚĄŶ ĚĂŹĂĚĂƐ ůůĂŵĞ ŐƌĂƚŝƐ Ă ůĂ ůşŶĞĂ ĚĞ ĂǇƵĚĂ 1 800 856 4445 Z d D z D Eh KDW d z W z E W dd Ed KE dK d DWKZd Ed d W E dz E KZD d KE d Z zKh s Z d D z D Eh zKh t dK zKh E WZK KE W dK KDW d d D z K d dZh dhZ W Z d E Ed z W Zd dK D hZ d d zKh s K d W Zd d zKh E d...

Page 3: ... and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in mind as your play structure is being built and as your children play on the set Before your children play on the set please review the Operation Instructions with them to hel...

Page 4: ...he likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings Suggested Playground Surfacing Do not install home playground equipment over concrete asphalt packed earth grass carpe...

Page 5: ...city is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit 2 On site adult supervision is required 3 Instruct children not to walk close to in front of behind or between moving swings or other moving playground equipment 4 Instruct children...

Page 6: ...ng a non Lead based paint meeting the requirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate...

Page 7: ... any rough spots on your playset Please not this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will slowly dig its way into the soil and it is very important that it settles evenly Make sure the playset is level and true one each year or at the beginning of each play season Disposal Instructions Whe...

Page 8: ... RU RWKHU HTXLSPHQW WKDW KDV QR HOHYDWHG SOD VXUIDFH GRHV QRW QHHG DQ SURWHFWLYH VXUIDFLQJ 8VH FRQWDLQPHQW VXFK DV GLJJLQJ RXW DURXQG WKH SHULPHWHU DQG RU OLQLQJ WKH SHULPHWHU ZLWK ODQGVFDSH HGJLQJ RQ W IRUJHW WR DFFRXQW IRU ZDWHU GUDLQDJH KHFN DQG PDLQWDLQ WKH GHSWK RI WKH ORRVH ILOO VXUIDFLQJ PDWHULDO 7R PDLQWDLQ WKH ULJKW DPRXQW RI ORRVH ILOO PDWHULDOV PDUN WKH FRUUHFW OHYHO RQ SOD HTXLSPHQW VX...

Page 9: ...t the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality and reacts differently to climate changes When any wood product is exposed to the elements it develops wood checks A check is the radial separation of the wood fibers running with the grain of the woo...

Page 10: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset 11 The end beam is not straight up and down Why not This is normal Back...

Page 11: ...in the swing set purchase Level 24 Open End Wrenches 1 2 Square Tape Measure 3 8 Drive Ratchet 1 2 STD Sockets 1 2 Deep Sockets Claw Hammer Cordless Drill or Electric Drill 3 16 5 16 1 8 3 8 Drill Bits Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Phillips Straight Blade Screw Drivers Rubber Mallet Optional Ladder ...

Page 12: ...ect hardware may result in improper assembly 4 Whenever a T nut is used follow these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Basic Setup ...

Page 13: ... 8 x3 3 8 x19 1 4 16x86x488 M18 DOOR BOARD W100918 5 8 x3 3 8 x39 1 2 16x86x1002 M21 DOOR BOARD W100919 5 8 x3 x38 1 4 16x76x972 M20 DOOR BOARD W100920 5 8 x3 x38 1 4 16x76x972 M22 DOOR BOARD W100921 5 8 x3 3 8 x25 16x86x634 H76 LADDER RUNG W100611 1 x3 3 8 x18 1 8 24x86x460 N6 ANGLED SUNBURST W100916 5 8 x2 3 8 x7 7 8 16x60x200 M23 DOOR BOARD W100922 5 8 x3 3 8 x6 1 4 16x86x160 O1 DOOR SUPPORT W1...

Page 14: ...3 16x134x1092 K6 WALL RAIL W101095 5 8 x5 1 4 x41 1 8 16x134x1044 M12 TARP BRACE W101089 5 8 x3 3 8 x41 16x86x1042 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 E1 UPRIGHT W101084 1 3 8 x3 3 8 x89 1 2 36x86x2274 K4 WALL RAIL W101093 5 8 x5 1 4 x43 16x134x1092 K5 MONKEY BAR ARCH RAIL W101094 5 8 x5 1 4 x41 1 8 16x134x1044 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 J1 FLOOR SUPP...

Page 15: ...1104 1 3 8 x3 3 8 x89 1 2 36x86x2274 E3 UPRIGHT W101106 1 3 8 x3 3 8 x89 1 2 36x86x2274 E4 UPRIGHT W101107 1 3 8 x3 3 8 x89 1 2 36x86x2274 G4 SWING BEAM MOUNT W101105 1 x5 1 4 x41 1 8 24x134x1044 L1 OUTER FLOOR BOARD W101110 5 8 x4 3 8 x40 1 8 16x112x1018 G5 WALL RAIL W101112 1 x5 1 4 x41 1 8 24x134x1044 M16 CENTER WALL SLAT W101102 5 8 x3 3 8 x20 3 8 16x86x518 N2 TIE SLAT W101103 5 8 x2 3 8 x14 5...

Page 16: ...NGLE BRACE W101121 5 8 x3 3 8 x52 1 2 16x86x1335 M5 TARP SUPPORT W101125 5 8 x3 3 8 x44 1 4 16x86x1124 O2 DOOR MOUNTING RAIL W101133 5 8 x1 3 8 x39 16x34x992 D1 PICNIC TABLE SUPPORT BRACE W101117 1 3 8 x5 1 4 x17 36x134x432 M40 STRIKE PLATE BLOCK W101134 5 8 x3 3 8 x1 16x86x24 M15 WALL SLAT W101126 5 8 x3 3 8 x23 1 4 16x86x591 M17 WALL RAIL W101114 5 8 x3 3 8 x10 16x86x254 N3 TIE SLAT W101119 5 8 ...

Page 17: ... H100032 4 AC WASHER LOCK EXT 8x19 H100030 104 AD WASHER LOCK EXT 12x19 H100031 81 BG T NUT 5 16 H100074 22 AN BOLT HEX 5 16x2 3 4 H100047 4 AJ BOLT HEX 5 16x1 1 4 H100042 4 AY BOLT PTH 1 4x1 H100061 2 CX SCREW PPH 4x5 8 H100127 11 BE T NUT 1 4 H100072 2 CY SCREW PWH 8x5 8 H100128 9 BC SCREW PWH 8x3 4 H100070 22 B NUT BARREL WH 5 16x5 8 H100004 12 D NUT BARREL WH 5 16x7 8 H100005 66 C NUT BARREL W...

Page 18: ...3 17 T 40 TORX BIT A100042 2 BZ SWING HANGER QUICK LINK H100099 4 T 40 TORX WRENCH A100041 2 CE WASHER FLAT 9x18 H100106 7 CG WASHER LOCK INT 8x15 H100108 7 AA LAG SCREW WH 5 16x2 1 2 H100028 2 CH SCREW TAPPING 14x1 1 2 H100109 15 BY SWING HANGER QUICK LINK H100097 4 CD WASHER FLAT 8x27 H100105 24 CJ NUT LOCK 5 16 H100110 17 CB WASHER SAFETY 17x30 H100103 4 LC LAG SCREW WH 1 4x1 1 2 H100145 4 T 30...

Page 19: ...IDE BED 8 YELLOW A100056 1 FB SWING SEAT YELLOW A100070 2 HC BYD ID TAG LARGE 2011 WITH AGES A100164 2 KD PLASTIC GROUND STAKE BROWN A100179 8 EZ CHAIN GREEN 51 25 A100068 4 EA HAND GRIP YELLOW PLASTIC A100043 4 EC METAL RUNG 559 A100045 6 EJ L BRACKET 54x67 A100053 7 DG CHAIN GREEN 38 5 A100015 4 DE TRIANGLE PLATE 90 5 HOLE BYD GREEN A100011 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 4 ...

Page 20: ...GLIDER BUSHING BYD GREEN A100066 4 DK GLIDER ARM BYD GREEN A100022 2 EW GLIDER SUPPORT BYD GREEN A100065 2 HZ KNOB A100071 1 GK WINDOW 216x267 GREEN A100146 1 EY TUBING CAP GLIDER SUPPORT A100067 4 EB WINDOW FRAME GREEN 343x444 5 A100044 2 GD L BRACKET 66x66x127 A100140 2 FA QUICK LINK A100069 8 GF MAGNETIC CATCH KIT A100145 MAG 1 GJ STRIKE PLATE A100145 STRIKE 1 GH SCREW A100145 SCREW 3 ...

Page 21: ...LASTIC SLIDE BED USING A 5 16 DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE Ɣ TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GROUND PLACE SLIDE BRACE CENTERED ON THE BOTTOM DULL SIDE AND 1 4 FROM THE EDGE TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW USE A 5 16 DRILL BIT Ɣ ATTACH SLIDE BRACE TO SLIDE USING HARDWARE ...

Page 22: ...BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY Ɣ PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP HAVE A HELPER HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO...

Page 23: ...T UPRIGHT H74 4 LADDER RUNG H76 8 SCREW PFH 8x2 QTY DESCRIPTION LABEL 1 RIGHT UPRIGHT H75 8 SCREW PFH 8x2 4 Ft Ladder Phase 1 2 Phase Notes Assemble with hardware as shown Center rungs in rail grooves SCREW PFH 8x2 SCREW PFH 8x2 ...

Page 24: ...QTY DESCRIPTION LABEL 1 REAR SUPPORT M73 4 SCREW PFH 8x2 4 Ft Ladder Phase 3 Phase Notes Assemble with hardware as shown SCREW PFH 8x2 0 ...

Page 25: ... SB74 SWING BEAM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SWING BEAM ASSEMBLY 6 4 SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 QZ TRIANGLE PLATE 100 5 HOLE A100294 GD L BRACKET 66x66x127 A100140 BOLT WH 5 16x1 3 4 WASHER LOCK EXT 12x19 BOLT HEX 5 16x2 3 4 WASHER FLAT 8x27 NUT LOCK 5 16 NUT BARREL WH 5 16x7 8 ...

Page 26: ...CREWS AND LOCK WASHERS ATTACH H80 GROUND BOARD TO E77 A NGLE BRACES USING7 8 SWING BEAM ASSEMBLY THIS SAFE T FUSE HARDWARE MUST BE MOUNTED TO IMPROVE THE STRUCTURAL INTEGRITY OF THE SWING BEAM E77 ANGLE BRACE W100991 1 3 8 x3 3 8 x74 3 8 36x86x1890 H79 END SUPPORT W100992 1 x3 1 2 x42 24x86x1072 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 BOLT WH 5 16x2 BOLT WH 5 16x2 1 2 BOLT WH 5 16x4 1...

Page 27: ...Y WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO SB74 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS FIG 3 ATTACH EW GLIDER SUPPORTS TO SB74 SWING BEAM USING 2 2 1 2 LAG SCREWS 5 3 4 BOLTS FLAT WASHERS AND 5 16 LOCK NUTS AS SHOWN FIG 3 SWING BEAM ASSEMBLY 4 FIG 1 FIG 3 FIG 2 BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 WASHER SAFETY 17...

Page 28: ...N LABEL 2 5 16 LOCK NUT CJ 2 8x27 FLAT WASHER CD 2 BOLT WH 5 16x5 3 4 AE 4 QUICKLINK FA 2 GREEN ARM GLIDER DK 1 YELLOW SEAT DL 4 38 5 GREEN CHAIN CHAIN GREEN 38 5 GLIDER ARM BYD GREEN BOLT WH 5 16x5 3 4 GLIDER SEAT YELLOW BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 NUT LOCK 5 16 QUICK LINK ...

Page 29: ... SIDE TRIANGLE PLATE ASSEMBLE WITH HARDWARE AS SHOWN MONKEY BAR ASSEMBLY QZ TRIANGLE PLATE 100 5 HOLE A100294 NUT LOCK 5 16 WASHER FLAT 8x27 4 4 BOLT WH 5 16x1 1 2 BOLT WH 5 16x2 T NUT 5 16 EJ L BRACKET 54x67 A100053 E71 MONKEY BAR RAIL W102369 1 3 8 x3 3 8 x60 5 8 36x86x1539 RIGHT SIDE VIEW OF TRINANGLE PLATE BE SURE TO PLACE FLAT SIDE OF PLATE AGAINST SIDE OF BOARD ...

Page 30: ...KEY BAR ASSEMBLY STEP 2 ASSEMBLE WITH HARDWARE AS SHOWN REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY 4 4 BOLT WH 5 16x1 1 2 T NUT 5 16 E78 MONKEY BAR UPRIGHT W102370 1 3 8 x3 3 8 x74 3 4 36x86x1900 ...

Page 31: ...STEP 3 ASSEMBLE AS SHOWN INTO PRE DRILLED HOLES MONKEY BAR ASSEMBLY EC METAL RUNG 559 A100045 SCREW TAPPING 14x1 1 2 ...

Page 32: ...ER LOCK INT 8x15 WASHER FLAT 9x18 T NUT 5 16 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 WASHER LOCK EXT 8x19 LAG SCREW WH 5 16x2 BOLT WH 5 16x1 1 2 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 H82 MONKEY BAR GROUND BOARD W100994 1 x3 3 8 x70 3 8 24x86x1786 ...

Page 33: ...STEP 5 ASSEMBLE WITH HARDWARE AS SHOWN MONKEY BAR ASSEMBLY EA HAND GRIP YELLOW PLASTIC A100043 LAG SCREW WH 1 4x1 1 2 WASHER LOCK EXT 6x15 EA EA ...

Page 34: ...K1 Ground Board to E3 E4 Fort Uprights using Bolt L Lock Washer AC AD and Barrel Nut D as shown E1 D AD AC H K5 G3 K2 BG AC K D AD AC H K2 K1 M2 G5 K6 G4 E4 E3 E2 D AD AC L D AD H AC K AC AD D K AC D AD D AD AC H Step 1 Attach K2 Ground Board to E1 E2 Fort Uprights using Bolt H Lock Washer AC AD and Barrel Nut D as shown Step 2 Attach G3 Cabin Arch to E1 E2 Fort Uprights using T Nuts BG Bolts K L ...

Page 35: ...prights using hardware Lag Screw Z and Lock Washer AC as shown K3 G2 K4 K4 G1 K4 Z AC Z AC Z AC Z AC Z AC Z AC E1 E3 E4 E2 Step 2 Attach G2 Wall Rail K3 Double Arch Rail to the edges of E1 E3 Fort Uprights using hardware Lag Screw Z and Lock Washer AC as shown Pre drilled hole in G2 wall rail is not centered measure and assembled as shown Step 3 Attach G1 Wall Rail to the edges of E2 E4 Fort Uprig...

Page 36: ... 3 4 H100089 4 CK SCREW PFH 8x2 H100111 Note It is vital that the fort be level before and after each phase of assembly Step 3 Place Outer Floor Boards L1 and M4 Floor Boards on boards G1 G2 G3 G5 as shown Attach floor boards using Screws BP as shown Step 1 Attach Floor Support J1 to fort uprights E1 E2 E3 and E4 using screws BS as shown L1 L1 M4 BS J1 E3 G2 G1 G1 G5 G3 G3 Step 2 Attach Floor jois...

Page 37: ...030 4 D NUT BARREL WH 5 16X7 8 H100005 4 AD WASHER LOCK EXT 12X19 H100031 2 Z LAG SCREW WH 5 16x2 H100027 4 H BOLT WH 5 16x1 1 2 H100010 Note It is vital that the fort be level before and after each phase of assembly M17 H AC E1 AD D M17 Z AC M7 M11 H AC E2 E4 E3 D AD Step 1 Attach Wall Rail M11 to E3 E4 using Safe T Fuse hardware as shown Step 2 Attach Wall Rail M7 to the edge of E2 E4 using Lag ...

Page 38: ...HG 2 AC WASHER LOCK EXT 8x19 H100030 2 AD WASHER LOCK EXT 12x19 H100031 1 H BOLT WH 5 16x1 1 2 H100010 1 B NUT BARREL WH 5 16x5 8 H100004 1 F BOLT WH 5 16x1 H100008 1 D NUT BARREL WH 5 16x7 8 H100005 Step 1 Attach Angle Brace M3 to E3 upright using Safe T Fuse hardware as shown H AC M3 AD D E3 K1 M3 B AD AC F Step 2 Attach Angle Brace M3 to K1 ground board using Safe T Fuse hardware as shown ...

Page 39: ...enter Rail N1 to L1 outer floor board using Screw BL as shown Attach Central Rail N1 to K3 double arched rail using Screws BR as shown Step 4 Attach M14 Wall Slat to K6 wall rail M11 wall rail using Screws BR as shown Spacing of wall slats should be approximately 2 13 16 apart L1 Step 3 Attach M14 Wall Slat to K4 wall rail M7 wall rail using Screws BR as shown 3KDVH 1RWHV Assemble with hardware as...

Page 40: ...8 2 BE T NUT 1 4 H100072 2 AY BOLT PTH 1 4x1 H100061 Step 2 Pre drill attach Plastic Hand Grip EA to E3 fort upright using Screws CH Lock Washer CG and Flat Washer CE as shown CE CG CH EA E3 E3 N1 EA CE CG AY Step 1 Attach Plastic Hand Grips EA to N1 center rail using Screws AY Lock Washer CG Flat Washer CE and BG T NUT as shown To prevent board splitting you must pre drill each board with a 1 8 d...

Page 41: ...AD WASHER LOCK EXT 12x19 H100031 7 H BOLT WH 5 16x1 1 2 H100010 4 BP SCREW PFH 8x1 1 2 H100086 Note It is vital that the fort be level before and after each phase of assembly Step 1 Attach M12 Tarp Brace to E2 E4 upright using Safe T Fuse hardware as shown Step 2 Attach E5 E6 uprights to M12 Tarp Brace K2 floor boards and M2 Wall Rail using Safe T Fuse hardware as shown Step 3 Attach M5 Tarp Suppo...

Page 42: ...8 M15 WALL SLAT W101126 DUGZDUH QHHGHG 32 BR SCREW PFH 8x1 1 8 H100088 Step 1 Attach one end of each Wall Slats M15 to the inside of K2 M2 with Screws BR as shown Make sure to space the wall slats according to diagram and flush with the bottom edge of K2 As shown M2 M15 M2 K2 ...

Page 43: ...ZDUH QHHGHG 8 AC WASHER LOCK EXT 8x19 H100030 8 D NUT BARREL WH 5 16x7 8 H100005 8 AD WASHER LOCK EXT12x19 H100031 6 M BOLT WH 5 16x2 1 2 H100014 2 P BOLT WH 5 16x3 H100016 Step 1 Attach D1 Picnic Table Support Brace to uprights E5 E6 using Safe T Fuse hardware as shown AC P AD E6 AC M M D D AD D1 D1 D1 D1 E5 E6 K2 K2 ...

Page 44: ...01118 2 N3 TIE SLAT W101119 Step 1 Attach N3 Tie Slate to M10 Picnic Table Board using Screws BR as shown Re peat step 1 to creat the seat for the picnic table Step 2 Attach picnic table top assembly picnic table seat assembly to D1 picnic table support brace using Screws BP as shown There will be a 3 4 overhang on both ends of the seat and the table top M10 N3 BR D1 D1 D1 D1 BP ...

Page 45: ...be assembled the same way Attach L2 Outer Wall Slat M13 Wall Slat and M16 Center Wall Slat to G2 K4 boards on the ladder side of fort and G1 K4 on picnic table side of fort The wall slats should be pre drilled and located approximately 3 3 4 up from the bottom edge of K4 floor board using Screws BR as shown Step 2 Center and attach N2 Tie Slate to the inside of fort walls under the window opening ...

Page 46: ...SCREW PWH 8x3 4 H100070 2 AC WASHER LOCK EXT 8x19 H100030 2 Z LAG SCREW WH 5 16x2 H100027 3DUWV QHHGHG 2 EB WINDOW FRAME GREEN 343x444 5 A100044 1 LADDER ASSEMBLY G2 LADDER ASSEMBLY Step 2 Attach Pre assembled Ladder to pre drilled Wall Rail G2 using Lock Washer AC and Lag Screw Z as shown Z AC To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching G2 ...

Page 47: ...r board G3 cabin arch using Screws BR as shown Pre drill and attach M40 Strike Plate Block approximately 2 13 16 from bottom edge of K2 and 10 7 16 from edge of E4 upright using Screws BR as shown Attach GJ Strike Plate to M40 strike plate block using Screw GH as shown Pre drill and assemble O2 Door Mounting Rail to M13 wall slat using Screws BR as shown Step 2 Align M21 M18 M23 M22 M20 Door Board...

Page 48: ...e as shown BC K4 BC M5 JZ JZ 3DUWV QHHGHG 1 JZ PICNIC TARP A100143 DUGZDUH QHHGHG 8 BC SCREW PWH 8x3 4 H100070 Step 1 Attach JZ Picnic Tarp to K4 Wall Rail using Screws BC as shown Step 2 Attach JZ Picnic Tarp to M5 Tarp Support using Screws BC as shown ...

Page 49: ... drill and attach N4 Horizontal Starburst to L3 Rafter using Screws BR as shown Step 3 Attach HC ID Tag to N4 Horizontal Starburst N5 Vertical Starburst and N6 Angle Starburst using Screws CY as shown Step 2 Pre drill and attach N5 Vertical Starburst and N6 Angled Starburst to L3 Rafter using Screws BR as shown Step 4 Pre drill and attach DE Plate Fort 5 Hole Green to L3 Rafter using Screws BL as ...

Page 50: ...Q as shown Step 2 Starting at peak of roof attach a K91 Roof Slat flush at peak and with a 3 overhang at front and back and secure using Screws BQ as shown 3DUWV QHHGHG 24 K91 ROOF SLAT W100917 DUGZDUH QHHGHG 4 AC WASHER LOCK EXT 8x19 H100030 4 D NUT BARREL WH 5 16x7 8 H100005 4 AD WASHER LOCK EXT 12x19 H100031 4 H BOLT WH 5 16x1 1 2 H100010 48 BQ SCREW PFH 8x1 1 4 H100087 H AC AD D H AC AD D Roof...

Page 51: ...ort floor using the Safe T Fuse hardware as shown Step 1 Center the wave slide assembly in the opening as shown Step 2 Using a drill with a 5 16 bit drill a hole through the holes on the slide and through L1 fort floor board 3KDVH 1RWHV Assemble with hardware as shown L1 Slide Assembly Slide Assembly Slide Assembly To prevent board splitting you must pre drill each board with a 1 8 drill bit befor...

Page 52: ...4 4 BX WASHER SPLIT 5 16 H100095 4 CD WASHER FLAT 8x27 H100105 4 AJ BOLT HEX 5 16x1 1 4 H100042 Step 1 Attach the Swing Beam Assembly to G4 swing beam mount using Bolts AJ Washer BX Washer CD through GD angle brackets G4 swing beam mount and into T Nut BG that will need to be hammered in the holes on the backside of G4 as shown AJ BX CD BG G4 ...

Page 53: ...wn DUGZDUH QHHGHG 4 AD WASHER LOCK EXT 12x19 H100031 4 B NUT BARREL WH 5 16x5 8 H100004 4 CM BOLT WH 5 16x1 2 H100115 Step 1 Attach the Monkey Bar Assembly to K5 monkey bar arch rail using Safe T Fuse hardware through EJ angle brackets K5 monkey bar arch rail as shown CM B AD K5 EJ Monkey Bar Assembly ...

Page 54: ...00111 Step 1 Drive Stakes KD into the ground against boards where shown and attach with Screws CK as shown Step 2 Attach Swing Seats FB to swing beam using Quick Clip FA and Chain EZ Step 3 Attach Glider Assembly to swing beam using Quick Clip FA and Chain DG Final Step Double check and make sure every bolt screw and nut is tight Make sure every board is secure Make sure the fort is level and enjo...

Page 55: ...cities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have bee...

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