Backyard PRO Assembly Instructions Manual Download Page 1

Page: 1 / 29

LP GAS AND CHARCOAL

GRILL ASSEMBLY

INSTRUCTIONS

KEEP THIS MANUAL FOR FUTURE REFERENCE.

THIS INSTRUCTION MANUAL CONTAINS INFORMATION NECCESSARY

FOR SAFETY, ASSEMBLY AND USE OF THIS APPLIANCE. DO NOT USE

THE APPLIANCE UNTIL YOU HAVE READ THIS MANUAL.

10/2014

Summary of Contents for PRO

Page 1: ...L ASSEMBLY INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE THIS INSTRUCTION MANUAL CONTAINS INFORMATION NECCESSARY FOR SAFETY ASSEMBLY AND USE OF THIS APPLIANCE DO NOT USE THE APPLIANCE UNTIL YOU HAVE READ THIS MANUAL 10 2014 ...

Page 2: ...s 1 Immediately shut off gas to appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues stay away from appliance and contact fire department SAFETY PRECAUTIONS 1 Conform with all local and or national codes for gas product installation including National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 and or Propane Storage and Handling Code B149...

Page 3: ...3 Table of Contents 1 Tools and Parts 2 Hardware 3 Assembly Instructions 4 Care and Maintenance 6 Frequently Asked Questions 5 Warranty Information ...

Page 4: ...4 5 2 Description Screwdriver not provided 5 Required Tools Hardware List Adjustable wrench Not Included Philips head screwdriver Not Included ...

Page 5: ...5 Parts List ...

Page 6: ...embly Instructions Step 1 Assemble the bottom shelf 23 to the legs 20 using BOLT M6 50 AA 4 PCS and NUT M6 FLANGE LOCK EE 4 PCS Step 2 Assemble the long fence rails 21 to both legs using BOLT M6 12 BB 8 PCS ...

Page 7: ...e threaded casters 22 to legs by twisting clockwise until tight Turn over the bottom assembly when completed and lock all casters to prevent from moving Step 4 Assemble the bottom hinges 14 4 PCS to the back of body 15 using BOLT M6 40 CC 8 PCS ...

Page 8: ...gs Using BOLT M6 12 BB 10 PCS attach the triangular bracket left 19 and right 18 to back of body and legs as shown in Fig 1 Secure front of body to legs using M6 12 BB 2 PCS with M6 SPACER JJ 2 PCS Step 6 Attach the accessory holder 17 to body using BOLT M6 12 BB 4 PCS ...

Page 9: ...sing BOLT M6 12 BB 4 PCS Step 8 Screw in BOLT M6 12 BB 2 PCS halfway on the upper corners of the side burner body 27 as shown in Fig 2a Slide in the two screws in opening Fig 2b to hold the side burner body in position Using M6 12 BB 4 PCS fasten the side burner body in place and tighten all screws ...

Page 10: ...urner body using BOLT M4 8 HH 2 PCS Push knob 36 into side burner controller Step 10 Assemble the side burner 29 by sliding it on the top center of the side burner body Secure burner to body using BOLT M4 8 HH 2 PCS Affix the terminal to gas controller as shown in Fig 3 ...

Page 11: ... on charcoal lid 4 using M6 40 CC 4 PCS and NUT M6 FLANGE LOCK EE 4 PCS Attach the charcoal stack 2 1 PC on charcoal lid using BOLT M6 12 BB 2 PCS and NUT M6 FLANGE LOCK EE 2 PCS Assemble the lid handle 7 to charcoal lid using the preinstalled screw that comes with the handle Remove screw from lid handle then place lid handle base 6 as shown ...

Page 12: ...ions Step 13 Assemble lid hinges 8 2 PCS on gas lid 3 using M6 40 CC 4 PCS and NUT M6 FLANGE LOCK EE 4 PCS Step 14 Assemble the firebox handles 32 and handle bases 31 to firebox lid and body right using BOLT M6 25 DD 4 PCS ...

Page 13: ...ebox in position Using M6 12 BB 9 PCS fasten the firebox in place and tighten all screws Step 16 Align and place gas lid on top of the body left side Place PIN ROLL GG 2 PCS though the hinges and secure with COTTER PIN FF 2 PCS Align and place charcoal lid on top of the body right side Place PIN ROLL GG 2 PCS through the hinges and secure with COTTER PIN FF 2 PCS ...

Page 14: ... Lower lifting system to body charcoal side as on Fig 6 Attach flame tamers 11 3 PCS to gas side of body Step 18 Assemble the warming rack 9 2 PCS by inserting the top two ends into the lids and the bottom side into the body Secure th top part of warming rack with COTTER PIN FF 4 PCS ...

Page 15: ...15 Assembly Instructions Step 19 Place cooking grates 33 2 PCS and charcoal pan 34 into firebox Step 20 Insert cooking grates 10 4 PCS into body Attach S hooks 5 4 PCS to accessory holder ...

Page 16: ...embly Instructions FULLY ASSEMBLED Step 21 Slide drip trays 16 2 PCS underneath each side of the body Connect battery to ignition button by gently removing the cap placing battery II and putting back the cap ...

Page 17: ...ure clear of debris 11 Keep cooking area free of extra gas tanks combustible materials gasoline and other flammable vapors and liquids 12 Do not place a barbecue cover or other flammable material in storage area 13 Do not use in or on a recreational vehicle and or boats 14 Maintain 24 clearance on all sides do not use under combustible or flammable surfaces 15 Do not use near electrical supply cor...

Page 18: ...that meets the above criteria CYLINDER STORAGE 1 Do not store cylinders near your grill 2 Keep cylinders out of direct sunlight and high heat 3 Never fill your cylinder past 80 capacity 4 Immediately contact your dealer and fire department if you hear smell or see escaping gas 5 Do not insert foreign objects into valve outlet 6 Gas supply must be turned off at cylinder when not in use 7 Cylinder m...

Page 19: ...or restricts gas flow to 10 cu ft per hour 0 28 cu meters per hour 5 Before each use check gas hose for abrasion wear or cuts CONNECTING CYLINDER AND HOSE 1 Ensure cylinder is OFF by turning handle wheel clockwise 2 Place cylinder on hook beside grill with valve facing outward 3 Turn off all grill burners 4 Remove safety cap from cylinder 5 Center nipple of regulator with cylinder valve 6 Turn bla...

Page 20: ...ss electronic ignition button and hold you should hear a series of clicks 6 If burner does not light turn burner controls to Off close lid and retry after five minutes 7 When lit turn control knob to desired setting ELECTRIC SIDE BURNER IGNITION 1 Open side burner cover 2 Ensure side burner knob is in Off position 3 Turn on gas by turning hand wheel on cylinder valve 4 Turn side burner knob to Hig...

Page 21: ... OFF 1 Turn off gas supply at LP tank by turning valve clockwise 2 Turn all control knobs to Off position CLEANING YOUR GRILL OVERVIEW 1 Do not clean any part of this grill in a self cleaning oven 2 Do not use oven cleaners abrasive cleaners citrus cleaners or mineral spirits 3 Do not use a steel bristled brush 4 Always allow grill to cool before cleaning CLEANING STAINLESS STEEL 1 Use multipurpos...

Page 22: ...s use eye protection 2 Ensure gas is turned off at cylinder 3 Remove grates shield and grease tray 4 Remove pins underneath each burner 5 Remove each burner 6 Clean interior with stiff wire such as a straightened coat hanger or compressed air 7 Brush outer surface 8 Ensure all ports are free of debris 9 Inspect burner replace if any cracks are found 10 Reinstall burners 11 Reinstall pins grease tr...

Page 23: ...ls 3 Keep ventilation areas free of debris ELECTRONIC IGNITION MAINTENANCE 1 Electronic ignition is powered by one AA battery replace when needed 2 Unscrew igniter top 3 Place new battery into igniter with positive side facing up 4 Screw igniter top back into place GRILL STORAGE 1 Clean your grill before storing it 2 Store grill and cylinder separately they should not be connected 3 Cover grill 4 ...

Page 24: ...ner tubes are blocked remove and clean 3 Burners have grease or dirt build up remove and clean 4 Burners not aligned with valves inspect and correct SUDDEN DROP IN GAS PRESSURE OR FLAME BLOW OUT 1 Out of gas check cylinder for gas levels 2 Excessive flow valve has tripped and reduced gas flow a Turn off gas and wait 30 seconds b Disconnect regulator from tank and wait 10 minutes c Check hose for r...

Page 25: ...pen grill lid a Fresh air can cause sudden flare ups b Do not add lighter fluid or warm coals 2 Wearing mitts or gloves adjust hanger to lowest position a Use lifter to place cooking grid on non combustible surface b Do not touch grid using your hand 3 Use cooking tongs to remove ashes and hot coals 4 Wearing gloves or mitts carefully return charcoal grates to grill body with lifter a Extinguish a...

Page 26: ...ightly coat with vegetable oil 4 Clean grill interior and exterior with damp cloth a Apply light vegetable oil coat to interior to prevent rust b Do not coat charcoal grates or ash tray 5 If your grill begins to rust clean and buff the area with steel wool or fine grit emery cloth a Touch up with temperature resistant paint 6 Never apply paint to interior surface a Interior rust spots can be clean...

Page 27: ...ULATOR The humming sound you can hear is just gas flowing through the regulator There is no need to be concerned with a low volume of noise MY GRILL HAS A LOW FLAME ON SOME BURNERS OR SOME BURNERS WILL NOT LIGHT WHAT CAUSES THIS This can be caused by the regulator s flow limiting device which is tripped by a sudden change in pressure Opening the tank valve too quickly can cause this Turn off the g...

Page 28: ...28 ...

Page 29: ...mal wear and tear This limited warranty will not apply to any grill used commercially purposes This limited warranty is the sole warranty given by the manufacturer and is in lieu of all other warranties express or implied including implied warranty of merchantability or fitness for a particular purpose Neither manufacturer dealers nor the retail establishment selling this product have any authorit...

Search results

Summary of Contents for PRO

Reviews:

Related manuals for PRO

Brands by name

Popular brands

Backyard PRO, Assembly Instructions Manual

Search results

Summary of Contents for PRO

Reviews:

Related manuals for PRO

Brands by name

Popular brands