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Backyard Discovery 2101548, Owner'S Manual & Assembly Instructions

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Backyard Discovery 2101548 Owner'S Manual & Assembly Instructions Download Page 1

Made in Malaysia INS-2101548-A-MANDALAY 12x10-ENG 

For the most up to date assembly manual,

to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

Model # 2101548

MANDALAY 12 x 10

GAZEBO

Owner's Manual & Assembly Instructions

MANUFACTURED BY:
Backyard Discovery

3305 Airport Drive
Pittsburg, KS 66762
800-856-4445

average 2 person assembly time

assembly time may vary based on skill level

Summary of Contents for 2101548

Page 1: ...backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2101548 MANDALAY 12 x 10 GAZEBO Owner s Manual Assembly Instructions MA...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...x Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying al...

Page 4: ...UP CF GSFF GSPN EFGFDU JO NBUFSJBMT BOE XPSLNBOTIJQ GPS B QFSJPE PG GJWF ZFBST GSPN UIF PSJHJOBM EBUF PG QVSDIBTF FOFSBM 8BSSBOUZ OGPSNBUJPO 5IJT XBSSBOUZ BQQMJFT UP UIF PSJHJOBM PXOFS BOE SFHJTUSBOU...

Page 5: ...VTJOH B OPO MFBE CBTFE QBJOU NFFUJOH UIF SFRVJSFNFOUT PG 5JUMF 3 1BSU Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding...

Page 6: ...content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the w...

Page 7: ...from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 2 6 5 2 7 Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require a...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...Owner s Manual s s_ 5 16 1 4 2 NEEDED 1 2 3 8 9...

Page 10: ...ently to a wood deck is NOT included and will need to be purchased separately You must ensure there is ample structural support under the deck before permanently attaching Post mounts are provided wit...

Page 11: ...02 1 x4 5 8 x54 3 4 24x116x1390 MD4 x4 ANGLE BRACE W4L13705 7 8 x4 5 8 x30 3 8 21x116x770 MD5 x4 ANGLE BRACE W4L13710 7 8 x4 5 8 x33 21x116x839 MD6 x4 OUTSIDE RAFTER W4L13707 7 8 x3 3 8 x77 3 8 21x86x...

Page 12: ...T W2A003061 5 3 4 x5 3 4 x89 1 2 146x146x2274 MP1 x2 FASCIA W4L13708 7 8 x3 3 8 x59 1 4 21x86x1504 MH7 x4 RAFTER W4L13715 7 8 x3 3 8 x79 13 16 21x86x2027 MH5 x2 RAFTER W4L13716 7 8 x3 3 8 x27 3 8 21x8...

Page 13: ...9 BOLT WH BLK 5 16x1 1 2 x66 H100407 BOLT WH BLK 5 16x1 1 4 x9 H100459 BOLT WH BLK 5 16x1 x9 H100468 LAG SCREW WH BLK 5 16x1 1 2 x34 H100471 BOLT WH BLK 5 16x8 1 2 x4 H100850 BOLT WH BLK 5 16x6 3 4 x2...

Page 14: ...18 H100120 SCREW 7WH BLK 8x3 4 x17 NUT LOCK BLK 5 16 x9 H100479 WASHER FLAT BLK 5 16 x9 H100770 SCREW WOODGRIP 10x3 4 x148 H100833 TORX BIT T 40 x2 A100042 TORX WRENCH T 40 x2 A100041 SCREW SETTER x1...

Page 15: ...anual OOs N s O s _s O A REVISION TAG x1 A100314 ROOF BRACKET x6 A4M00961 BRACKET x4 A4M01138 BRACKET x2 A4M01139 BRACKET x4 A4M01141 BRACKET x4 A4M01140 L BRACKET x4 A4M01137 KINGSLEY PARK TAG x1 A4M...

Page 16: ...OOs N s O s Owner s Manual _s O 6x6 POST FOOT x4 A6P00418 POST ANCHORING PLATE x8 A4M00977 POST PLATE x8 A4M00978 ELECTRICAL ENCLOSURE x1 9205413 16...

Page 17: ...anual _s O OOs N s O s RIDGE CAP 29 GA x2 A4M01116 ROOF EDGE TRIM x4 A4M00982 ROOF EDGE TRIM SPLICE x2 A4M00983 RIDGE CAP PROTECTOR x2 A6P00398 RIDGE CAP SPLICE x1 A4M01127 29 GA STEEL SHEETING x8 A4M...

Page 18: ...FOR STEPS 1 THROUGH 3 6x6 POST FOOT x4 A6P00418 6 5 7 8x1 1 2 x16 N r POST W2A03062 5 3 4 x5 3 4 x89 1 2 146x146x2274 MP2 x2 r POST W2A003061 5 3 4 x5 3 4 x89 1 2 146x146x2274 MP1 x2 r USE FEET AS A T...

Page 19: ...BLK 5 16x1 1 2 x24 H100193 BEAM W4L13709 1 x4 5 8 x64 5 8 24x116x1640 MD2 x8 POST W2A03064 5 11 16 x5 11 16 x33 1 4 144x144x845 MP3 x2 BRACKET x4 A4M01138 BRACKET x4 A4M01140 BOLT WH BLK 5 16x6 3 4 x...

Page 20: ...x8 BOLT WH BLK 5 16x1 1 2 x16 H100407 NUT BARREL WH BLK 5 16x7 8 x16 H100192 WASHER LOCK EXT BLK 12x19 x16 H100199 WASHER LOCK EXT BLK 8x19 x16 H100198 r ANGLE BRACE W4L13714 1 x4 5 8 x35 5 8 24x116x9...

Page 21: ...x1390 MD4 x4 COMPLETE THIS STEP TWICE COMPLETE THIS STEP TWICE WASHER LOCK EXT BLK 8x19 x8 H100198 WASHER LOCK EXT BLK 12x19 x16 H100199 Dr Dr r r D r D r D D r r BOLT WH BLK 5 16x3 4 x16 H100663 NUT...

Page 22: ...LOCK EXT BLK 8x19 x16 H100198 NUT BARREL WH BLK 5 16x7 8 x16 H100192 6 5 7 10x3 1 2 x4 r Dr r D r D r D r ANGLE BRACE W4L13713 1 x4 5 8 x35 5 8 24x116x905 MD7 x4 BEAM W4L13700 1 x4 5 8 x35 5 8 24x116...

Page 23: ...EXT BLK 8x19 x16 H100198 NUT BARREL WH BLK 5 16x7 8 x16 H100192 6 5 7 10x3 1 2 x4 BOLT WH BLK 5 16x1 1 2 x16 H100407 r COMPLETE THIS STEP ON ALL 4 ANGLE BRACES AS SHOWN ANGLE BRACE W4L13713 1 x4 5 8...

Page 24: ...16 x5 x80 5 8 52x116x2048 MRP1 x2 ANGLE BRACE W4L13705 7 8 x4 5 8 x30 3 8 21x116x770 MD5 x4 BRACKET x2 A4M01139 r ALIGN PILOT HOLES WITH POST HOLES BY TEMPORARILY INSTALLING THE LONG 8 1 2 BOLTS H1008...

Page 25: ...TER W4L13707 7 8 x3 3 8 x77 3 8 21x86x1966 MH1 x4 SIDE VIEW r N r N r N r r r r r r ALIGN PILOT HOLES ON BOTH ENDS r r N N NOTE JOINT r r r r r NOTE JOINT N N FASCIA W4L13708 7 8 x3 3 8 x59 1 4 21x86x...

Page 26: ...x8 SQUARE EACH ROOF PANEL MEASURE FROM CORNER TO CORNER AS SHOWN AND ENSURE THE MEASUREMENT IS THE SAME IN EACH DIRECTION THEN INSTALL THE MH3 MH4 BOARDS AS SHOWN r r N r SHEATHING BOARD W2A03066 13...

Page 27: ...NG STEPS WARNING GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS EDGES ARE SHARP r Note the pre drilled holes on the top end of each sheet shown below These holes will always go towards the ridge of t...

Page 28: ...G ON r 29 GA STEEL SHEETING x2 A4M01124 SCREW WOODGRIP 10x3 4 x8 H100833 rr rr NOTE RIB OVERLAP NOTE THRU HOLES N r 5 16 in 8 mm SHEATHING BOARDS FLUSH SHEETING 1 8 3mm NOTE HOLE LOCATIONS HOLES WILL...

Page 29: ...r SHEATHING BOARDS SCREW WOODGRIP 10x3 4 x24 H100833 N r 29...

Page 30: ...SCREW WOODGRIP 10x3 4 x32 H100833 r 29 GA STEEL SHEETING x2 A4M01124 NOTE HOLE LOCATIONS FLUSH SHEETING rr rr NOTE RIB OVERLAP 1 8 3mm N r 30...

Page 31: ...EL IS SQUARE BEFORE MOVING ON 29 GA STEEL SHEETING x2 A4M01124 r rr rr SCREW WOODGRIP 10x3 4 x8 H100833 N r NOTE THRU HOLES NOTE RIB OVERLAP FLUSH SHEETING 5 16 8mm 1 8 3mm NOTE RIDGE CAP HOLES WILL B...

Page 32: ...r SCREW WOODGRIP 10x3 4 x24 H100833 N r SHEATHING BOARDS 32...

Page 33: ...r NOTE RIB OVERLAP 29 GA STEEL SHEETING x2 A4M01124 SCREW WOODGRIP 10x3 4 x32 H100833 FLUSH SHEETING rr rr NOTE HOLE LOCATIONS 1 8 3mm N r 33...

Page 34: ...LE LAYERS OF METAL ON THE EDGE TRIM IT IS RECOMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES ROOF EDGE TRIM x4 A4M00982 ROOF EDGE TRIM SPLICE x2 A4M00983 r r SCREWS GO THROUGH EDGE TRIM...

Page 35: ...CHMENT HARDWARE A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE 6 5 7 8x2 x2 r NUT LOCK BLK 5 16 x2 H100479 WASHER FLAT BLK 5 16 x2 H100770 BOLT WH BLK 5 16x8 1 2 x2 H100850 r N r SLIDE R...

Page 36: ...ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLACE ASSEMBLE THE TWO ROOF PANELS TOGETHER WITH THE ATTACHMENT HARDWARE AS SHOWN r 6 6 6 69 9 9 91 1 1 1 2 2 2 2 4 4 4 45 5 5...

Page 37: ...r D r BOLT WH BLK 5 16x8 1 2 x2 H100850 WASHER FLAT BLK 5 16 x2 H100770 NUT LOCK BLK 5 16 x2 H100479 COMPLETE THIS STEP TWICE 37 r r...

Page 38: ...8 x4 5 8 x33 21x116x839 MD6 x4 BOLT WH BLK 5 16x1 1 2 x8 H100407 BOLT WH BLK 5 16x1 1 4 x8 H100459 NUT BARREL WH BLK 5 16x7 8 x16 H100192 WASHER LOCK EXT BLK 12x19 x16 H100199 WASHER LOCK EXT BLK 8x19...

Page 39: ...CKETS ON EACH RAFTER AND ATTACH r ROOF BRACKET x6 A4M00961 SCREW 7WH BLK 8x1 x30 r N r D N r ALIGN USE BRACKETS AS A GUIDE PRE DRILL RAFTERS WITH A 1 8 3mm DRILL BIT BEFORE INSTALLING SCREWS TO PREVEN...

Page 40: ...AP 29 GA x2 A4M01116 RIDGE CAP SPLICE x1 A4M01127 INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED r RIDGE CAP ASSEMBLY PREPARATION r r N r N Nr...

Page 41: ...GE CAP STIFFENER W4L13718 1 x2 3 8 x69 1 4 24x60x1760 MJ2 x2 117 1 16 in 2974 mm MAX WHEN ASSEMBLED r RIDGE CAP PROTECTOR x2 A6P00398 RIDGE CAP FROM PREVIOUS STEP r N r r r N r r r N r r r N r r r N r...

Page 42: ...THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN 117 1 16 in 2974 mm RIDGE CAP ASSEMBLY FROM PREVIOUS STEP SCREW 7WH BLK 8x3 4 x16 NOTE ALL SCREWS LAND IN STIFFERNER BOARDS FOR PROPER INSTAL...

Page 43: ...POST PLATE x8 A4M00978 POST ANCHORING PLATE x8 A4M00977 LAG SCREW WH BLK 5 16x1 1 2 x32 H100471 N r N r r r 43...

Page 44: ...2 N r r N r r KINGSLEY PARK TAG x1 A4M01163 SCREW PWH BLK 8x1 2 x4 H100408 r LOCATE AND CENTER TAGS IN THE APPROXIMATE LOCATIONS SHOWN USE THEM AS A TEMPLATE TO PRE DRILL HOLES USING A 1 8 3mm DRILL B...

Page 45: ...POST PADS SEE BELOW FOR INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK r N r WASHER FLAT BLK 8x19 x16 H100630 SCREW CONCRETE ANCHOR 1 4x2 x16 H100120 r PRE DRIL...

Page 46: ...L ENCLOSURE x1 9205413 FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT INSTALL ON ANY POST THAT IS DESIRED FOLLOW DIRECTIONS F...

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