Backyard Discovery 100QT Owner'S Manual & Assembly Instructions Download

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Made in China | INS-2106819-A-100QT OUTDOOR COOLER-ENG 10/22/2020

For the most up to date assembly manual,

to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

Model # 2106819

100QT OUTDOOR

COOLER

Owner's Manual & Assembly Instructions

MANUFACTURED BY:
Backyard Discovery

3305 Airport Drive
Pittsburg, KS 66762
800-856-4445

average 2 person assembly time

assembly time may vary based on skill level

Summary of Contents for 100QT

Page 1: ...sit www backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2106819 100QT OUTDOOR COOLER Owner s Manual Assembly Instructio...

Page 2: ...r more info Installation services are only available to U S customers 8JUI P PO HVSF XF CSJOH ZPV ZFBST PG FYQFSJFODF SJHIU UP ZPVS EPPSTUFQ 8F TFSWJDF B XJEF BSSBZ PG JOEPPS BOE PVUEPPS SFDSFBUJPO QS...

Page 3: ...Assembly Owner sManual t 3FBE FOUJSF BTTFNCMZ NBOVBM QBZJOH TQFDJBM BUUFOUJPO UP UIF JNQPSUBOU UJQT BOE TBGFUZ JOGPSNBUJPO t OTVSF UIFSF BSF OP NJTTJOH QJFDFT Cy fi STU TFQBSBUJOH BOE JEFOUJGZJOH BMM...

Page 4: ...OBODF HVJEFMJOFT BSF QSPWJEFE JO UIF 0XOFS T BOVBM 5IJT JNJUFE 8BSSBOUZ EPFT OPU DPWFS t BCPS GPS BOZ JOTQFDUJPO t BCPS GPS SFQMBDFNFOU PG BOZ EFGFDUJWF JUFN T t ODJEFOUBM PS DPOTFRVFOUJBM EBNBHFT t P...

Page 5: ...VTJOH B OPO MFBE CBTFE QBJOU NFFUJOH UIF SFRVJSFNFOUT PG 5JUMF 3 1BSU Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding...

Page 6: ...content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the w...

Page 7: ...JUF GSPN UIF 5 VU 5VSO DMPDLXJTF UP UISFBE JOUP 5 OVU P OPU DPNQMFUFMZ UJHIUFO VOUJM JOTUSVDUFE 7 187 2 6 5 2 7 Lag Assembly PSNBMMZ UIFSF XJMM CF B QSF ESJMMFE QJMPU IPMF PO BTTFNCMJFT UIBU SFRVJSF B...

Page 8: ...nless as possible Sorting Wood Sorting Hardware 8IFO SFNPWJOH UIF XPPE GSPN UIF CPYFT XF SFDPNNFOE BSSBOHJOH UIFN CZ QBSU OVNCFS CFGPSF ZPV CFHJO BTTFNCMZ 5IJT XJMM BMMPX GPS GBTUFS BTTFNCMZ BOE FBTJM...

Page 9: ...Owner s Manual Tools Required for Installation 9...

Page 10: ...aluable aid when sorting your wood and hardware Assembly will be made easier if items are sorted by phase 3 Pay close attention to make sure you are using the correct hardware in the correct step Usin...

Page 11: ...CP1 x1 UPRIGHT W4L14324 5 8 x2 3 8 x29 1 4 15x60x742 MN3 x4 UPRIGHT W4L14320 5 8 x2 3 8 x29 1 4 15x60x742 MN1 x4 PANEL BOARD W4L14325 5 8 x14 x31 3 8 15x356x796 PB1 x2 PANEL BOARD W4L14326 5 8 x14 x1...

Page 12: ...OLT WH BLK 1 4x1 1 2 x8 H100406 BOLT WH BLK 1 4x1 x16 H100171 WASHER LOCK EXT BLK 6x15 x24 H100405 NUT BARREL WH BLK 1 4x7 8 x4 H100399 BOLT WH BLK 1 4x1 2 x20 H100401 WASHER LOCK EXT BLK 8x15 x12 H10...

Page 13: ...SMALL WITHOUT AGES x1 A100241 HANDLE x2 A4M01173 3 SIDED 90 BRACKET BLK x4 A4M00706 BOTTLE CAP OPENER x1 A4M01187 CASTER 3 x4 A4M01186 COOLER LINER x1 A6P00428 THREADED BRACKET x4 A4M01171 BYD COOLER...

Page 14: ...r D N N r r COOLER PANEL W2A03102 1 1 8 x16 5 8 x30 3 16 28x423x766 CP1 x1 BOLT WH BLK 1 4x1 2 x4 H100401 3 SIDED 90 BRACKET BLK x4 A4M00706 WASHER LOCK EXT BLK 8x15 x4 H100400 NUT BARREL WH BLK 1 4x7...

Page 15: ...PB1 MN1 BOARDS AS SHOWN NOTE ORIENTATION NOTE ORIENTATION 171 x2 3 SIDED 90 BRACKET BLK UPRIGHT W4L14320 5 8 x2 3 8 x29 1 4 15x60x742 MN1 x2 PANEL BOARD W4L14325 5 8 x14 x31 3 8 15x356x796 PB1 x1 026...

Page 16: ...ASSEMBLE PB2 MN3 BOARDS AS SHOWN MN3 x1 UPRIGHT 026 x2 BOLT 1 3 4 405 x2 WASHER 6x15 404 x2 NUT BARREL 5 8 400 x2 WASHER 8x15 171 x2 BOLT 1 DON T FULLY TIGHTEN NOTE ONLY FINGER TIGHTEN BOLT 026 1 3 4...

Page 17: ...STEP 3B SIDE VIEW 1 1 4 in 33 mm 1 1 4 in 33 mm MN3 x1 UPRIGHT MN3 x1 UPRIGHT PB2 x1 PANEL BOARD 17...

Page 18: ...RD 171 x1 3 SIDED 90 BRACKET BLK NOTE ORIENTATION 026 x2 BOLT 1 3 4 405 x2 WASHER 6x15 404 x2 NUT BARREL 5 8 400 x2 WASHER 8x15 171 x2 BOLT 1 NOTE ORIENTATION DON T FULLY TIGHTEN DON T FULLY TIGHTEN D...

Page 19: ...STEP 4B 1 1 4 in 33 mm 1 1 4 in 33 mm SIDE VIEW MN3 x1 UPRIGHT MN3 x1 UPRIGHT PB2 x1 PANEL BOARD 19...

Page 20: ...1 PB1 x1 PANEL BOARD 026 x2 BOLT 1 3 4 405 x2 WASHER 6x15 400 x2 WASHER 8x15 404 x2 NUT BARREL 5 8 DON T FULLY TIGHTEN DON T FULLY TIGHTEN 171 x2 BOLT 1 BOLT WH BLK 1 4x1 x2 H100171 NUT BARREL WH BLK...

Page 21: ...13 16 x31 5 16 60x453x796 CP2 x1 BOLT WH BLK 1 4x1 x8 H100171 WASHER LOCK EXT BLK 6x15 x8 H100405 NOTE ALIGN PILOT HOLES IN UPRIGHTS WITH THE PILOT HOLES IN THE SHELF AND MOUNT AS SHOWN 171 x8 BOLT 1...

Page 22: ...RILL BIT INTO COOLER USING MN2 AS TEMPLATE STEP 7 SCREW PFH BLK 8x1 1 4 x10 H100387 CASTER BOARD W2A03109 9 16 x3 3 8 x17 13 16 15x86x453 MN2 x2 387 x10 SCREW 1 1 4 NOTE PRE INSTALLED THREADED INSERTS...

Page 23: ...r N r CASTER 3 x4 A4M01186 D BOLT WH BLK 1 4x1 2 x16 H100401 23...

Page 24: ...D INSTALL IT AT THE HEIGHT SHOWN OR TO A HEIGHT OF YOUR CHOOSING r D r N r r N r BOTTLE CAP OPENER x1 A4M01187 SCREW PFH BLK 8x1 1 4 x2 H100387 BEFORE INSTALLING SCREWS PRE DRILL LOCATIONS SHOWN USING...

Page 25: ...r r D r r HANDLE x2 A4M01173 BOLT WH BLK 1 4x1 1 2 x4 H100406 WASHER LOCK EXT BLK 6x15 x4 H100405 25...

Page 26: ...N r SCREW PWH BLK 8x1 2 x10 H100408 r FULLY INSERT THE LINER UNTIL THE BOTTOM TOUCHES FOLD EACH FLAP OVER THE PANEL BOARDS AND ATTACH IT WITH THE INCLUDED HARDWARE AS SHOWN ATTACH THE HARDWARE USING...

Page 27: ...TO THE NEXT STEP r LID PANEL W2A03104 3 1 2 x22 15 16 x35 7 16 89x582x900 LP1 x1 SCREW PFH BLK 8x3 4 x2 H100395 SLIDE STOP x1 A6P00447 r r N r NOTE PILOT HOLES SLIDE LID PANEL ON TO THE COOLER ATTACH...

Page 28: ...4 H100405 r ATTACH THE LID PANEL WITH HARDWARE AS SHOWN REINSTALL THE SLIDE PANEL FROM PREVIOUS STEP D r BOLT WH BLK 1 4x1 1 2 x4 H100406 r WITH THE LID INSTALLED NOW FULLY TIGHTEN BOLTS 026 1 3 4 LID...

Page 29: ...STEP 14 390 x2 SCREW 1 2 241 x1 BYD ID TAG SMALL WITHOUT AGES BYD ID TAG SMALL WITHOUT AGES x1 A100241 SCREW PFH BLK 8x1 2 x2 H100390 BYD ID TAG CENTERLINE 29...

Page 30: ...LL COVER TO PROPERLY CARE FOR YOUR COOLER WHEN NOT IN USE r D N r N r BYD COOLER COVER x1 A6P00445 YOU CAN REMOVE THE SLIDE PANEL IN THE FUTURE BY SIMPLY PRESSING UP ON SLIDE STOP WHILE SLIDING OFF TH...

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