Babson Bros. Co. SURGE 20004 Operator'S Manual And Parts Catalog Download | Manualshive

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Summary of Contents for SURGE 20004

Page 1: ...ERNATORS OPERATORS MANUAL AND PARTS CATALOG 15 KW MODEL NO 20004 y 7 B A B S O N B R O S C O 2100 s YORK RD OAK BROOK ILLINOIS 60521 BABSON BROS CO CANADA LTD PORT CREDIT ONTARIO 9 4 3 0 0 1 1 Printed in U S A 1 1 7 3 ...

Page 2: ...TABLE OF CONTENTS GENERAL INFORMATION 2 SPECIFICATIONS 2 INSTALLATION 3 OPERATION 7 SERVICE AND MAINTENANCE 8 WIRING DIAGRAM 12 PARTS CATALOG 13 ...

Page 3: ...mpere circuit breakers for alternator protection one 240 volt SOampere 3blade range receptacle one 120 240volt 60ampere full output receptacle 3blade with grounding post and one duplex 120 volt 15 ampere fused recep tacle see Figure 1 An auxiliary field timer switch is also provided which can be manually set for time intervals up to five minutes to provide added field strength when required for st...

Page 4: ...xcessively dusty or damp conditions as much as possible Dust and dirt are enemies of any piece of machinery The alternator is drip proof in design but unnecessary exposure to moisture should be avoided The alter nator should be mounted under cover or inside a building to protect it from the weather 4 Servicing Convenience Allow at least 24 inches of space on all sides of the alternator for conveni...

Page 5: ...ligned with the driving mechanism and that it will stay in alignment INSTALLING THE LOAD TRANSFER SWITCH Before using the alternator for standby purposes install a DOUBLE THROW LOAD TRANSFER SWITCH The switch must have an ampere rating large enough to carry the total load when the main source of power is in use Follow the local electrical code The load transfer switch should always be installed cl...

Page 6: ...TCH OR SAFETY BREAKER 3 POLE DOUBLE THROW LOAD TRANSFER SWITCH GfOUNOING CONDUCTOR P R O T E C T A L T E R N A T O R F R O M W E A T H E R GROUNDING ELECTRODB TO MAIN SWITCH OR BREAKER AT M E T 5 B F U S E i f P O W E R RETURN SIGNAL HOT r A LIGHT AND SWITCH TO ELECTRICAL LOAD TO CIRCUIT BREAKER BOX LOAD T R A N S F E R S W I T C H C O N N E C T I O N S FIGURE 5 TYPICAL FARM STANDBY ...

Page 7: ...rm signal to indicate when the power is restored and when the alternator can be disconnected Connect a signal light across the regular power line just ahead of the load transfer switch Install an on off switch and a fuse for the signal light When a power failure occurs snap the signal switch to the ON position before putting the alternator into operation When the nonnal power returns the signal op...

Page 8: ...alternator is equipped with an auxiliary field timer switch which when actuated will connect an auxiliary winding for supplying added field strength for starting motors rated at 3 H P or larger Set the timer at one minute or longer for proper timer operation At the end of the preset time the switch cuts out and the motor runs on normal current T Cf jJIQfit H tractor engine horsepower is t J less t...

Page 9: ...the case and the oil level plug from the face of the gear case F i l l the case until the oil just begins to flow from the oil level plug hole See Specifications for gear box capacity Replace both plugs FILL AND VENT PLUG JOTATICX OIL LEVEL PLUG DRAIN PLUG FIGURE 6 GEAR BOX LUBRICATION POWER TAKE OFF SHAFT Grease the universal joints at least every 25 operating hours Under adverse conditions greas...

Page 10: ...st all of the laminations from one side over to the other side along the dotted line in illustration After testing in one position re volve the armature about 1 8 turn and test for magnetism in the new position Continue to turn and test until the armature has been tested completely around A R M A T U F G R O W L E R FIGURE I I A R M A T U R E SHORTED NOTE In each ol the above combinations the test...

Page 11: ...ance value for one measurement and a low measurement when leads are reversed If diode is not in good condition replace with one known to be in good condition REPLACEMENT OF DIODES When replacing defective diodes follow these steps 1 Use proper size wrenches to hold the body of the diode while removing nut attaching the diode to the heat sink bracket 2 Push the diode free of its mounting hole in th...

Page 12: ...e Check alignment 3 Tighten field poles to frame 4 Retorque Alternator runs but does not produce current 1 Rectifier failed 2 Open short or grounded circuit in alternator 3 Alternator leads broken or loose 1 Replace rectifier 2 Test windings and repair or replace defective parts 3 Tighten connections and replace broken leads Low voltage output of alternator 1 Tractor governor set at wrong speed 2 ...

Page 13: ...SI TDO M CRI i PARTS LIST REF DESCRIPTION CBI 2 CIRCUIT BREAKER TOAMP Cfil RECTIFlER 1 A M P 400PIV Fl FUSE 15 A M P HOLDFR FUSE Gl GENERATOR Jl RECEPTACLE OUTPUT 12 RECEPTACLE DUPLEX 120V J3 RECEPTACLE 50 A M P Ml VOLTMETER A C 0 300 Sl SWITCH TIME 5 MIN CONTROL B O X COVER CONTROL B O X SILKSCREEN SILKSCREEN SILKSCREEN WIRING DIAGRAM 12 ...

Page 14: ...1 0154 2 Shoe Pole 26 1 90 0323 1 Guard Power Take Off 8 211 0097 1 B e l l End Bearing Rig End 27 190 0317 4 Spacer Power Take Off Guard 9 212 0343 1 Rig Assembly Brush 28 403 0989 1 Bracket Generator Mounting 10 2 1 4 0056 6 Brush 29 403 0990 1 Brace Generator Mounting 1 1 212 1 105 6 Spring Brush Bracket 12 212 1214 4 Clamp Brush Rig 30 403 0988 1 Angle Base Generator Mounting 13 21 1 0188 1 B ...

Page 15: ...190 0363 1 Plate Open End 8 190 0279 2 Seal O i l 9 190 0365 1 Shaft Gear 10 190 0366 1 Gear 1 1 190 0367 4 Bearing 12 190 0368 1 Gear Shaft Idler 13 190 0369 1 Shaft Splined 14 190 0371 1 Seal Oil 15 190 0372 1 Gear 16 190 0373 12 Nut 17 190 03 74 12 Bolt 18 190 0375 2 Key Woodruff 19 1 90 0376 4 Screw Cap 20 1 90 0377 1 P l u g Drain 21 190 0378 1 Plug Check 22 1 90 0379 2 Washer Lock 23 1 90 03...

Page 16: ... 19 10207 2 Bearing Ball 4 30073 1 Shaft Gear Idler LH 20 30074 1 Gear Pinion RH 5 20100 2 Washer Spacer 21 10209 2 Seal 6 10035 1 Key Woodruff 22 10177 4 Screw Cap 7 20098 2 Cover Dust 23 20108 As Req Shim 005 8 10179 2 Ring Retaining 24 10175 2 Screw Socket Head Cap 9 10173 4 Bearing Bell 25 10166 2 Plug Oil L e v e l Check Pipe 10 40037 1 Gear Right Hand 26 10176 1 Plug Cap 3 8 1 1 10181 8 Scre...

Page 17: ...3 301 3443 2 Bracket Mounting A 323 0207 4 Receptacle 50 Amp 5 508 0001 1 Grommet Rubber 6 320 0148 2 Breaker Circuit 7 302 0665 1 Voltmeter AC 0 300 8 308 0252 1 S w i t c h Time 5 Min 9 321 0138 1 Fuse I5 Ampere 10 321 0104 1 Holder Fuse 1 1 323 0635 1 R e c e p t a c l e Output 12 323 0 84 1 Receptacle Duplex 13 305 0240 1 Rectifier 12 13 16 ...

Page 18: ...d this equipment IMPORTANT Please fill out this information and return card within 10 days in order to establish your warranty RETURN TO BABSON BROS CO 2100 S YORK ROAD OAK BROOK ILLINOIS 60521 CUT ALONG DOTTED LINE AND DETACH Purchased from WARRANTY VALIDATION CERTIFICATE for S U R G E I ALTERNATOR Dealer Address Model Date purchased Serial No Owner s Name Address Town State Province Zip ...

Page 19: ...use of normal wear which has been subjected to misuse negligence or accident or which has been repaired or altered outside the factory or Service Center authorized by BABSON BROS CO BABSON BROS CO shall not be liable for loss damage or expense directly or in directly from the use of this Alternator or from any other cause The above warranty supersedes and is in lieu of all other warranties express...

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