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Axminster TS-200-2, Assembly Instructions Manual, Page: 1 / 44

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Axminster TS-200-2 Assembly Instructions Manual Download Page 1

TS-200-2 & TS-250M-2 
Basic Table Saws

Code 508310
Code 508312

AXMINSTER

SERIES

Hobby

AT&M: 21/03/2016

REF: 508472

Leg Stand

501248 - TS-200-2

508213 - TS-250M-2

Sliding Table Kit

501254 - TS-200-2 

508214 - TS-250M-2 

R/H Extension Table

508311 - TS-200-2

508313 - TS250M-2 

Table Saw Complete Kit

717666 - TS-200-2

717667 - TS- 250M-2 

Whole assembly instructions including leg 
stand extension table and sliding table kits

Product Kits

TS-200-2

Code: 508310

TS-250-2
Code: 508312

Summary of Contents for TS-200-2

Page 1: ... TS 200 2 508213 TS 250M 2 Sliding Table Kit 501254 TS 200 2 508214 TS 250M 2 R H Extension Table 508311 TS 200 2 508313 TS250M 2 Table Saw Complete Kit 717666 TS 200 2 717667 TS 250M 2 Whole assembly instructions including leg stand extension table and sliding table kits Product Kits TS 200 2 Code 508310 TS 250 2 Code 508312 ...

Page 2: ... MJ10 SB200 MJ10 SB250 Circular Saw Manufactured by Laizhou Chunlin Machinery Co Ltd is in compliance with the standards determined in the following Council Directive 2006 42 EC Article 12 Section 3b Index of Contents 02 Declaration of Conformity 02 What s Included 03 04 Optional Accessories 05 06 General Instructions for 230V Machines 07 08 Specific Instructions Precaution for the Saw Table 08 Sp...

Page 3: ...Frames H TS 250M 2 Kit Code 508213 4 No Long Struts I 4No Short Struts J 4 No Rubber Feet K 1 No Bag Containing L 32 No M8x16mm Coach Bolts with Nuts L1 4 No M8x16mm Bolts with Large Washer and Nut L2 Optional R H Extension Table Assembly TS 200 2 Kit Code 508311 TS 250M 2 Kit Code 508313 1 No Long Rip Front Fence Rail with Scale M 1 No Long Rip Fence Assembly N 1 No Long Rear Rip Fence Guide Rail...

Page 4: ...ncluded 4 B C F G G2 G1 G3 G4 G6 E G5 Having unpacked your saw and its accessories please dispose of any unwanted packaging properly The packaging is biodegradable Basic Saw Codes 508310 508312 A1 A2 A3 A4 D A ...

Page 5: ...Optional Accessories 5 H I J K L L1 L2 Leg Stand Kit Codes 501248 508213 R H Extension Table Kit code 508311 508313 Q1 Q2 Q3 Q M N O P ...

Page 6: ...Optional Accessories 6 R S U V W W1 W2 W3 W4 R1 X Y T Work clamp block Connecting block Sliding Table Kit code 501254 508214 ...

Page 7: ...in a site area that is flooded or puddled and do not trail extension cables across wet areas Keep the machines clean it will enable you to more easily see any damage that may have occurred Clean the machine with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic parts or to the electrical components Keep the work area as uncluttered as is pra...

Page 8: ... After switching off never try to slow the saw down more quickly by applying side pressure with a piece of wood to the blade Apply the old joiner s adage of never getting hands within one handbreadth of the blade Leave the machine disconnected from the mains supply until you are about to commence work Always disconnect the machine if you are leaving it unattended Never leave the vicinity of the ma...

Page 9: ...ll L x W x H 920 x 560 x 560mm Weight 80kg Assembly 1 Locate and identify the four leg A frames H the long struts I and the short struts J for the stand and the packet containing 32 M8 x 16mm coach bolts washers and nuts L1 2 Using the M8 x 10mm coach bolts nuts and washers bolt together two A frames using two legs H one long strut I in the middle and one short strut J at the top finger tighten th...

Page 10: ...ving knife A1 Loosen the two nuts holding the riving knife clamping plates slide the riving knife down between the two plates and lightly tighten to hold the riving knife in place Check that the tip of the knife has a clearance of 3 8mm between the blade then tighten the nuts to secure the riving knife in place see figs 10 11 12 Fig 10 11 12 10 Table insert Clamping plate A1 A1 3 8mm Gap between t...

Page 11: ... place a shim over the pre drilled holes in the table insert recess place the insert on top and check its level with the main table see fig 15 16 Add extra shims if required Fig 15 16 A2 7 Remove the three nuts and washer from the fence rail F and place safely aside Slot the threaded bolts in the fence rail through the three pre drilled holes to the front of table replace the washers nuts and ligh...

Page 12: ...11 Slide the rip fence assembly E up against the blade and check the index marker on the magnify ing glass reads zero on the scale If adjustment is required loosen the fence rail F and adjust until it reads zero Secure the fence rail see fig 25 26 27 9 Move the fence E until it s in line with the tables T slot see fig 20 If the fence is out of alignment loosen the four cap head screws on top of th...

Page 13: ...ion engages into the rack Micro Adjuster TS 250M 2 ONLY Fig 28 29 30 13 Lift up the fence clamping handle push in and turn the control knob on the micro adjuster A3 and check it tracks smoothly down the fence rail F see fig 31 Fig 31 14 Locate the dust extraction moulding C Remove the four Phillips screws and washers around the extraction outlet line up the holes in the dust extraction moulding wi...

Page 14: ... the hose clip see fig 37 Lastly hook the hose over the support bracket A4 see fig 38 Fig 37 Fig 38 R H Extension Table Kit 1 Locate the long rip fence rail M long rip fence N long rip fence guide rail O extension table P extension table support leg Q cap head screws Q1 washers Q2 and nuts Q3 2 Remove the fence assembly E short fence rail F unhook the flexible hose and remove the hose support brack...

Page 15: ... three holes in the extension table P see fig 41 lift up the table P and align the four holes to the side with holes in the saw table and secure using cap head screws washers see fig 42 43 Fig 40 41 Fig 42 43 6 Replace the three nuts washers you removed earlier from the fence rail M and lightly tighten see fig 44 Fig 44 M Q1 Q2 P Q1 Q2 M 7 Locate six cap head screws Q1 nine washers Q2 three nuts Q...

Page 16: ...e figs 47 48 Fig 46 47 48 O P Q1 Q2 Q2 Q3 Hex key Machined cutout 9 Locate the extension table support leg Q remove the two bolts washers and nuts and place safely aside Line up the holes in the support leg bracket with the two holes to the end of the extension table P replace the fixing and tighten with the supplied spanners see fig 49 50 Fig 49 50 Q 10 Loosen the cap head screw on the support le...

Page 17: ... as described on step 10 on page 12 16 Slide the rip fence assembly E up against the blade and check the index marker on the magnifying glass reads zero on the scale If adjustment is required loosen the fixings only on the front fence rail and lightly tap the end of the rail until the marker reads zero on the scale NOTE PLACE A STRAIGHT EDGE ACROSS THE FRONT EDGE OF THE TABLES AND CHECK THEY ARE S...

Page 18: ...e underside of the carriage arm X see fig 62 NOTE Only screw on the bolts just enough so they are just below the surface of the threaded nut see fig 11 4 Line up the Hex bolts W3 with the T slots in the carriage arm X and slide on the carriage arm see fig 63 5 Locate the sliding carriage table Y and slide it onto the carriage arm X see fig 64 Fig 61 Fig 62 Fig 63 w3 w3 w1 Threaded nuts T Slot V X M...

Page 19: ...en the domed nuts and slide the bolt heads into each end of the carriage arms T slot Tighten the nuts to lock the stop in place see fig 67 Fig 67 W4 Angle Fence 1 Put to hand the work clamp block U and slide it into the T slot on the angle fence R Locate the connecting block U and slide it onto the angle fence as before see figs 68 69 Slide the T bolt on the base of the connecting block U into the...

Page 20: ...lade Using a 90 square check that the blade is at 90 to the angle fence R see fig 75 Lift and shift handle Fig 73 74 S U Lift and shift handle Angle fence stop Fig 75 90 Square When correct tighten the lift and shift handle on the connecting block U see fig 71 If the angle fence R is not set to 90 undo the grub screw to the side of the sliding carriage table Y using a flat screwdriver turn the ecce...

Page 21: ...he angle fence in position Note The fence can also be used at the rear of the sliding carriage table if you prefer to push the timber against the fence Fig 78 79 Carriage table scale 5 Locate the flip over stop T and slide it into the T slot on top of the angle fence R see fig 80 Tighten the butterfly knob Fig 80 T R TS 200 2 TS 250M 2 ...

Page 22: ... Flexible hose Hose support bracket Crown guard Rip fence extension Work clamp Flip over stop Front fence rail Rip fence extension clamping handles Rip Fence assembly Crown guard clamp Rear guide rail Carriage arm Mitre fence Rise fall operating wheel Sliding carriage table Stand Extension table support leg TS 200 2 Complete Kit TS 250M 2 Complete Kit ...

Page 23: ...Illustration and Parts Description 23 TS 200 2 Basic Saw TS 250M 2 Basic Saw ...

Page 24: ...cale for measuring set angles Rise and fall operating wheel and the clamping handle for the tilt mechanisum Tilt operating wheel Mitre fence assembly NVR ON OFF switch with emergency stop shroud Clamping knob Pointer Pointer Adjusting screw Scale Scale Scale Tilt mechanisum clamp OFF Shroud ON ...

Page 25: ...connecting block B Flip over stop assembly Fence rail scale Crown guard A Blade B and Riving knife C Saw blade assembly set at 45 Rip fence clamp A Rip fence extension B and micro adjuster TS 250M 2 Only C 100mm Dust extraction outlet B A Clamp A B C Scale A B C ...

Page 26: ... 83 Table insert Riving knife Fence 3 8 m m Adjusting the Rip Fence to the Blade The fence assembly must be parallel to the saw blade for producing accurate cuts 1 Remove the crown guard raise the fence clamping handle and slide the fence assembly up against the saw blade and check it reads ZERO on the fence rail see fig 84 NOTE If adjustment is required loosen the fixings ONLY on the front fence r...

Page 27: ... face is centred with the blade and tighten the two clamping handles to lock the assembly see fig 88 Fig 87 88 Adjusting the Cutting Height Adjust the blade height with the operating wheel G6 see fig 89 so that the blade teeth are protruding through the work piece Fig 89 G6 Lock Adjusting the Pivot 1 Release the locking handle A see fig 89 91 the saw can be angled up to a maximum of 45 by turning ...

Page 28: ...he T slots edge see fig 95 Fig 93 94 Table insert A A A Fig 95 Fig 96 Fig 97 98 Table T slot Steel rule Blade rail Blade assembly B 4 Place the rule to the opposite end of the blade and take a further reading see fig 96 6 If there is any deviation between the measurements adjust the blade assembly by moving each end on its rails B beneath the table see figs 97 98 until both ends of the blade are t...

Page 29: ...TION OUTLET ON YOUR TABLE SAW Feeding the Work by Hand Start up the saw wait until it has reached full speed and slowly feed the timber through using both handles making sure to keep your hands well clear of the blade and using a push stick for small pieces until the timber is behind the riving knife Switch off the saw wait until the blade has come to a complete stop and remove the timber see figs...

Page 30: ...te washer and the saw blade see figs 106 107 It would be a good time to give the interior of the machine the dust extraction channels etc a thorough clean 3 Check the new blade for damage missing teeth sharpness etc Fit the new blade ensure that the teeth are pointing towards the front of the machine Put the sawplate washer onto the shaft and twist on the saw bolt Spin the bolt up finger tight and...

Page 31: ... mechanisms At the same time check the belt drive i e the belt is not glazing with resin build up likewise with the pulley wheels Check the belt tension If the belt is becoming slack loosen the motor hold down bolts and drive the motor backward with its adjusting bolt 3 Check the saw blade regularly for chipped missing damaged teeth etc and remove any resin build up from the blade riving knife etc...

Page 32: ...Parts Breakdown List 32 TS 200 2 and TS 250M 2 Motor Housing Exploded Diagram ...

Page 33: ...crew 2 29 Holding plate A 1 30 Riving knife 1 31 Holding plate B 1 32 Poly V belt 1 33 Spindle pulley 1 34 Washer 2 35 Ball bearing 1 36 Ball bearing 1 37 C Spring 1 38 Shaft 1 41 Supporting plate 1 42 Washer 2 43 Nut 2 44 Washer 1 45 Nut 2 46 Washer 1 47 Lever 2 48 Sawing base 1 49 Pin 1 50 Screw 1 51 Washer 1 52 Connecting plate 1 53 Lock bolt M5 1 54 Screw 1 55 Screw 1 56 Hand wheel 1 57 Screw ...

Page 34: ... crew M6 55 2 105 Fence plate 1 106 Circle ring 1 107 Lens 1 108 Taping screw ST4 2 12 8 109 End cap fence carrier 2 110 Fence carrier 1 111 Eccentric shaft 1 112 Lock plate 36 113 Pan head screw M4 10 1 114 Hex nut M8 1 115 Lock handle fence 2 116 T nut M5 8 117 Pan head screw M5 10 2 118 Fine adjusting handle 1 119 Coil spring fine adjust 1 120 Eccentric arbor 1 121 Set screw M6 6 2 122 Gear rod...

Page 35: ...Parts Breakdown List 35 TS 250M 2 Table Fence Exploded Diagram ...

Page 36: ...Parts Breakdown List 36 TS 200 2 Table Fence Exploded Diagram ...

Page 37: ... 5 1 83 Bung 1 84 Hex nut 1 85 Flat washer 1 86 Bearing Bar 1 87 Bearing 2 88 Small handgrip 1 98 Connecting plate 1 99 Flat washer 5 1 100 Fence extrusion aluminium 1 101 Push 4 102 Screw M6 65 4 103 Fence L shape 1 104 Carriage screw M6 70 2 105 Screw 2 106 Flat washer 4 1 107 Poiniter with magnifier 1 108 Locking handle 1 109 Locking eccentric block 1 110 Screw M4 8 3 111 Flat washer 4 1 112 Sp...

Page 38: ...Parts Breakdown List 38 Sliding Table Exploded Diagram ...

Page 39: ...crew M8 x 10 1 11 Homocentric nut 2 12 Socket countersunk screw 4 13 Rhombic handgrip 2 14 Washer ɸ 6 3 15 Connecting block 2 17 Screw M4 x 12 2 18 Wood block 1 20 Angle fence 1 21 E ring ɸ 16 1 22 Press handle 1 23 Square toes nut 1 24 Angle ruler 1 25 Sliding table 1 26 Locking nut M10 1 27 Washer ɸ 10 1 28 Turing plate 1 29 Small handgrip 1 30 Washer ɸ 6 1 31 Locating pole 1 32 Hex bolt M6 x 35...

Page 40: ...CE Certificate 40 ...

Page 41: ...CE Certificate 41 ...

Page 42: ...Notes 42 ...

Page 43: ...Notes 43 ...

Page 44: ...NC machines for industry and education Small machines for the home engineer Compressors and tools for home or workshop use durable and great value FreeThreeYear Guarantee on Axminster Hobby Trade and Industrial Series woodworking and engineering machines Axminster Air compressors and Air Tools and bench top grinders no registration necessary just proof of purchase We will repair or replace at our ...

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