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General Instructions for 230V Machines

4

Good Working Practices/Safety

Disc Sander 

Primary Precautions 

Work Place/Environment

The following suggestions will enable you to observe 
good working practices, keep yourself and fellow 
workers safe and maintain your tools and equipment 
in good working order.

WARNING! KEEP TOOLS AND 
EQUIPMENT OUT OF THE 
REACH OF YOUNG CHILDREN

These machines are supplied with a moulded 13 
Amp. plug and 3 core power cable. Before using the 
tool inspect the cable and the plug to make sure that 
neither are damaged. If any damage is visible have 
the tool inspected/repaired by a suitably qualified 
person. If it is necessary to replace the plug, it is 
preferable to use an ‘unbreakable’ type that will resist 
damage on site. Only use a 13 Amp plug, make sure 
the cable clamp is tightened securely. Fuse at 13 
Amp. It is also good practice to use switched outlets. 
If extension leads are to be used, carry out the same 
safety checks on them, and ensure that they are 
correctly rated to safely supply the current that is 
required for your machine. This machine is intended 
primarily for inside/workshop usage.

Always mount the machine on a flat, level stable 
surface. There are several methods of achieving 
this; bolting the machine directly to a ‘good solid 
workbench’; bolting the machine to a sturdy base 
board that can be clamped to the ‘good solid 
workbench’; create an independent entity by bolting 
the machine to its own stand. However you mount 
your machine, make sure it is secured down and 
stable before use.

Paper belts and discs do not respond well to wet or 
damp conditions. In the worst case the adhesives 
holding the belt and the abrasive fail completely, the 
belts fall apart and the abrasive becomes a soggy 
mess against the edge of your workpiece.

Try to keep the machine in a reasonably dry, warm 
environment. If this is not possible, or if the machine 
is to remain unused for some time, at least remove 

the disc, put in a ‘plastic’ bag and store in a warm 
dry place. With regard to the disc, this advice is on 
practical if you have upgraded to a Velcro fastening 
method. Also ensure that spare belts/discs are not 
stored in damp conditions.

Keep the work area as uncluttered as is practical; this 
includes personnel as well as material.

UNDER NO CIRCUMSTANCES 
SHOULD CHILDREN BE 
ALLOWED IN WORK AREA

Specific to Sanding Machines

Once the sander is mounted, carry out any setting 
operations and remove all tools used in the setting 
operations (if any) and place safely out of the way. If 
you are working long lengths of material, arrange for 
extra support beyond the boundary of the machine, 
and check you have sufficient room to manoeuvre 
the material through all the operations you will wish 
to carry out.

It is good practice to leave the machine unplugged 
until work is about to commence; also make sure 
to unplug the machine when it is not in use. Always 
disconnect by pulling on the plug body and not the 
cable.

After fitting a new sanding disc, it is good practice 
to lightly sand across the left side of the disc with a 
reasonable sized (20mm x 50mm) piece of timber to 
make sure the sanding disc is correctly ‘seated’ on the 
disc. The sanding action will press the sanding disc 
firmly back against the disc itself.

DO NOT sand very small pieces of work with bare 
hands; try to construct some form of holder.

Make sure you are comfortable before you start 
work, balanced, not reaching etc. If the work you are 
carrying out is liable to generate excessive grit or 
dust or chips wear the appropriate safety clothing, 
goggles, masks etc. If the work operation appears 
to be excessively noisy wear ear-defenders.  If you 
wear your hair in a long style wearing a cap, safety 
helmet, hair net, even a sweatband, will minimise 
the possibility of your hair being caught up in the 
rotating parts of the machine. Likewise,

Summary of Contents for SS-12VS

Page 1: ...SS 12VS 305mm Disc Sander Code 501188...

Page 2: ...42 EC Warning The symbols below advise that you follow the correct safety procedures when using this machine Fully read manual and safety instructions before use Eye protection should be worn Ear pro...

Page 3: ...the power cable under the chassis Remove the remaining items from the box and place safely aside Having unpacked your sander and its various components if you do not wish to retain the packaging pleas...

Page 4: ...ably dry warm environment If this is not possible or if the machine is to remain unused for some time at least remove the disc put in a plastic bag and store in a warm dry place With regard to the dis...

Page 5: ...the table use the left hand side of the disc Do not press too heavily against the sanding surface all this will do is slow the sander down Remember sanders work by removing small particles of materia...

Page 6: ...m Weight 32kg Assembly Fig 01 The disc sander comes fully assembled except the mitre fence B and the dust extraction adaptor C Please follow the assembly instruction below Locate the mitre fence B and...

Page 7: ...Assembly 7 A E B C D X4 M8 Bolts X24 M8 Coach Bolts X32 M8 Washers X28 M8 Nuts X4 Thread Rubber Foot Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 1 5 6 D 3 4 2 E B B C Continues Over...

Page 8: ...urn the rise and full control knob b until the table is at 90 to the sanding disc then tighten clamp a DO NOT OVERTIGHTEN Step 7 Step 8 Step 9 Lower the disc sander on top of the stand and line up the...

Page 9: ...rrect re tighten the screw see fig 06 Scale Pointer Table Top Adjustment The table top can be adjusted so it s square to the sanding disc Using a Hex key loosen the two Hex bolts in the table see fig...

Page 10: ...come to a complete stop Dust Extraction The dust extraction moulding has a 63mm outlet insert a jubilee clip over the general purpose extraction hose and insert it over the outlet and clamp in place...

Page 11: ...isc brake Table Mitre fence 63mm Dust extraction outlet Table clamp handle Tilt handle lock Rise and fall control knob Control panel Handle Sanding Disc Table stop On Off NVR switch assembly I on and...

Page 12: ...ustration and Description 12 Tilt mechanism scale Tilt mechanism scale pointer Pre set Index stops c and preset stop pin d Table stop adjuster c d Mitre fence scale e and pointer f Rotating the mitre...

Page 13: ...nlock the tilt handle lock a see fig 12 2 Twist the rise and fall Control knob b until you have the correct angle Then lock the assembly in place with the locking handle a see fig 12 13 Fig 12 Fig 13...

Page 14: ...o the tables two clamping handles on either side and lower the table Fig 18 Fig 19 Undo the two butterfly screws on either side of the disc Changing the Abrasive Disc Variable Disc Speed The motor on...

Page 15: ...ve disc with the face of WEAR A DUST MASK WHEN CHANGING THE ABRASIVE DISC Fig 23 Offer up the new abrasive disc and press down evenly onto the sanding face CONNECT THE SANDER TO THE MAINS SUPPLY Start...

Page 16: ...asonable intervals inspect and remove all dust and resin build up clean the motor assembly 2 Lower the dust extraction moulding and remove any dust or resin build up and clean thoroughly see fig 24 25...

Page 17: ...n while sanding 1 Applying too much pressure to workpiece 1 Apply less pressure to sanding surface Wood burns while sanding 1 Sanding disc is worn 2 Excessive pressure being applied to workpiece 1 Rep...

Page 18: ...Parts Breakdown List 18...

Page 19: ...x Socket Round HD Screw 1 4 1 2 7 9 Cap Screw M4X55 1 10 Disc Tray 1 11 Nut 3 16 5 12 Brake Wagon 1 13 Brake Plate 1 14 Fixing Plate 1 15 Flat HD Screw 3 16 X3 8 8 16 Brake Pin 1 17 Spring 1 18 Button...

Page 20: ...Handle 3 8 2 42 Washer 3 8 4 43 Rod 2 44 Bracket 1 45 Nut M8 2 47 Control Panel 1 48 Base 1 49 Strain Relief PG9 2 50 Plate 1 51 Coil Spring 1 4 11 52 Main Switch 1 53 Power Cord 1 54 Pressure Plate 1...

Page 21: ...Warning Label 1 75 Dust Chute 2 1 4 to1 1 2 1 76 I D Label 1 77 Warning Label 1 78 Carry Handle 2 79 Key 6x6X25 1 80 Nut M3 4 82 Dust Chute 2 1 4 to 4 1 83 Guide Bush 1 84 Nylon Nut M4 1 85 Set Screw...

Page 22: ...SS 12VS Wiring Diagram 22...

Page 23: ...Notes 23...

Page 24: ...ecision CNC machines for industry and education Small machines for the home engineer Compressors and tools for home or workshop use duable and great value FreeThreeYear Guarantee on Axminster Hobby Tr...

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